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LED Lighting Solutions for Railway Rolling Stock
Australia Core Assortment Catalogue 2012
Ultra High Intensity LED Lighting Solutions for Railway
Rolling Stock
Weidmüller has been providing innovative engineered solutions based on individual customer requirements.
solutions for over 60 years to meet the ever changing By listening to our customer’s needs we can design,
prototype and manufacture fit for purpose LED lighting
needs of industry.
solutions.
Weidmüller’s electrical interconnection and electronic Weidmüller LED lighting modules have been designed
interface innovations have been at the forefront
specifically for use in locomotives and rail passenger
of technology and can be found in rail vehicles
vehicles. Weidmüller is continually developing new
globally. Working together with our customers
products to complement our already vast range of rail
we provide customer specific solutions for all
lighting and interconnection solutions.
electrical interconnection, interfacing and housing
requirements.
“Innovation“ not frustration
Weidmüller has been providing custom lighting
solutions for Railway Rolling Stock since 2004
with our Ultra High Intensity LED lighting modules.
With our industry leading attention to detail and in
accordance with international and local standards,
Weidmüller can tailor an LED lighting solution to
exactly meet your needs.
No matter how large or small Weidmüller can provide
2
When railway engineers required a precise and
repeatable way of aligning our LED headlights we took
up the challenge and developed a laser alignment tool.
This ensures compliance with AS7531.1 2007 “The
centreline of each headlamp beam should be aimed at
a point at centre of track level at least 240m ahead and
in front of the headlight.”
Advantages of our LED Products
Thermal Management
LED Chip Quality
Approximately 60% of the energy
used by LED’s is heat whilst
approximately 94% is used in an
incandescent lamp. Our LED lighting
products have carefully designed
heat sink technology to ensure
efficient dissapation of the heat,
leading to longer life of the LED.
Our LED’s are of the highest quality
being sourced from the world’s best
manufacturers.
Lens
Efficiency
By using various lens technologies
we are able to achieve even light
spread across the entire selected
beam angle.
Our range of products are some
of the most efficient in the world
meaning less cost to run and
a greener world through less
emissions.
Life
Colour
All of our lamps have an expected
life of approximately 50,000 hours.
The LED is also available in various
colours such as red, green and blue.
Advantages of LED Products
Higher efficiencies than traditional incandescent and other light sources resulting in:
•• Low heat output - lower air conditioning loads
•• Lower temperatures at the light source - lowers burn risk - ignition of flammable materials
•• Smaller cable sizes - small protection equipment - less weight - lower costs
•• Significant lower power usage - less fuel - lower costs - greener product
•• No chance of envelope explosions
•• No cut injury problems
•• No environmentally sensitive metals in the product such as mercury
•• When flashing the LED lights are far more discernable to the public on level crossings and
track workers with a definitive ON - OFF even at high flashing rates
3
Contents
LED Lighting Solutions for Railway Rolling Stock
5
Visi-Bright L56
6
Visi-Ditch 6
7
PAR56 LED Replacement Headlight
Ditch/Visibility Light
Marker-PRO C
12
Illumi-Max 2HD
13
Illumi-Max Door
14
Universal Marker Light - Insert
8
Marker-PRO O
9
Marker-PRO E R/W
10
Retrofit Marker Light - Insert
Marker Light - Red / White
Illumi-Max 6
4
Illumi-Max 6HD
Ground Illumination / Step Light
For high impact areas
Door Opening Light
Illumi-Max ARL
Adjustable Reading Light
15
Enviromini Glow
16
Enviromini Stripe
17
Universal / Underbody Light IP66/68
Underbody / Walkway Light
Illumi-Max 2 Mini
Timetable / Step riser light
Ground Illumination / Step Light
11
Low Profile Step Light
18
Number-Glo
Number Plate Light
Visi-Bright L56
Features
ƒƒ
Dimensionally equivalent front face sealing area for
LED replacement of PAR56 incandescent lamps
Vibration and shock tested to IEC 61373
LED 50,000 hours life to 70% lumen maintenance
(typical)
Fits many existing cast aluminium headlight mounting
plates
Luminous intensity 300,000 Candela (pair)
Illuminance 5.25 lux @ 240m (pair)
Powered by constant current driver assembly for 60 to
130VDC applications
Other voltages available on request
High impact clear lens
Patented Design
ƒƒ
ƒƒ
ƒƒ
ƒƒ
ƒƒ
ƒƒ
ƒƒ
ƒƒ
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Technical Data
Luminous Intensity
300,000 Candela per pair
Illuminance
5.25 Lux @ 240m per pair
(on the centreline)
Beam Angle
7.25 Degrees
Life
50,000 hours to 70% lumen
maintenance (typical)
Power Consumption
66 Watts
Constant Current Driver
External Unit Required - max 3150mA @
18 to 22V
Shock/Vibration
IEC 61373
EMC
CISPR 11, C Tick Compliant
Operating Temperature
-20°C to 55°C
Ingress Protection
IP 66 front surface IP44 rear surface
Mass (grams)
3200g
Overall Dimensions (millimetres)
203.5 dia x 113 deep
Connections
Weidmüller HQ5 male plug with 1.5m
long 1.5mm sq cable
Order Number
7940009698
Notes
Enquire about custom driver assemblies available for all
applications
5
Visi-Ditch 6
Features
ƒƒ
ƒƒ
ƒƒ
ƒƒ
Vibration and shock tested to IEC 61373
50,000 hours life to 70% lumen maintenance (typical)
Luminous intensity 20,000 Candela (each)
Powered by constant current driver assembly for 60 to
130VDC applications
Other voltages available on request
High impact clear lens
Patented Design
ƒƒ
ƒƒ
ƒƒ
Technical Data
Luminous Intensity
20,000 Candela
Illuminance
-
Beam Angle
11 Degrees
Life
50,000 hours to 70% lumen
maintenance (typical)
Power Consumption
20 Watts
Constant Current Driver
Required - 1000mA @ 18 to 22V (max)
Shock/Vibration
IEC 61373
EMC
CISPR 11, C Tick Compliant
Operating Temperature
-20°C to 55°C
Ingress Protection
IP 66
Mass (grams)
1400g
Overall Dimensions (millimetres)
165 dia x 50 deep (plus cable gland)
Connections
Weidmüller 1.5 sqmm Radox
Order Number
7940009834
Notes
Supplied with IP66 rated cable gland. Enquire about custom driver
assemblies available for all applications.
6
L56Marker-Pro
LED Headlight
C
Features
ƒƒ
ƒƒ
Vibration and shock tested to IEC 61373
LED 50,000 hours life to 70% lumen maintenance
(typical)
Fits in place of many existing marker light lamp
assemblies
Illuminance 340 Lux @1.5m
Powered by constant current driver assembly for 60 to
150VDC applications.
Other voltages available on request
ƒƒ
ƒƒ
ƒƒ
ƒƒ
Technical Data
Luminous Intensity
700 Candela
Illuminance
340 Lux @1.5m
Beam Angle
20 Degrees
Life
LED 50,000 hours to 70% lumen
maintenance (typical)
Power Consumption
5 Watts
Constant Current Driver
Internal - for 60 to 150VDC use
Shock/Vibration
IEC 61373
EMC
CISPR 11, C Tick Compliant
Operating Temperature
-20°C to 55°C
Ingress Protection
IP20
Mass (grams)
245g
Overall Dimensions (millimetres)
128 dia x 95 deep
Connections
6.3mm push on tabs with looping tabs
(3 way)
Order Number
7940028794
Notes
Assembly replaces incandescent lamp and mounting
7
Marker-Pro O
Features
ƒƒ
ƒƒ
Vibration and shock tested to IEC 61373
LED 50,000 hours life to 70% lumen maintenance
(typical)
Fits in place of many existing marker light lamp
assemblies
Illuminance 340 Lux @1.5m
Powered by constant current driver assembly for 60 to
150VDC applications.
Other voltages available on request
ƒƒ
ƒƒ
ƒƒ
ƒƒ
Technical Data
Luminous Intensity
700 Candela
Illuminance
340 Lux @1.5m
Beam Angle
20 Degrees
Life
LED 50,000 hours to 70% lumen
maintenance (typical)
Power Consumption
5 Watts
Constant Current Driver
Internal - for 60 to 150VDC use
Shock/Vibration
IEC 61373
EMC
CISPR 11, C Tick Compliant
Operating Temperature
-20°C to 55°C
Ingress Protection
IP20
Mass (grams)
300g
Overall Dimensions (millimetres)
145 dia x 95 deep
Connections
6.3mm push on tabs with looping tabs
(3 way)
Order Number
7940025403
Notes
Assembly replaces incandescent lamp and mounting
8
Marker-Pro E R/W
Features
ƒƒ
ƒƒ
ƒƒ
RED / WHITE Marker light
Vibration and shock tested to IEC 61373
LED 50,000 hours life to 70% lumen maintenance
(typical)
Easy Panel Mount installation
Internally current limited for 24Vdc use
Other voltages available on request
ƒƒ
ƒƒ
ƒƒ
Technical Data
Luminous Intensity
120 Candela (White) 88 Candela (Red)
Illuminance
55 Lux (White) 39 Lux (Red) @ 1.5m
Beam Angle
20 Degrees
Life
LED 50,000 hours to 70% lumen
maintenance (typical)
Power Consumption
1 Watt/ Colour
Constant Current Driver
Internal-Series Resistance for 24VDC
use
Shock/Vibration
IEC 61373
EMC
CISPR 11, C Tick Compliant
Operating Temperature
-20°C to 55°C
Ingress Protection
IP66/68
Mass (grams)
620g
Overall Dimensions (millimetres)
150 dia x 110 deep
Connections
Spring Tension clamp terminal for 0.5
to 1.5mm sq cable
Order Number
7940024387
Notes
Fully sealed Red/White Marker Light for 24Vdc systems
9
Illumi-Max 6
Features
ƒƒ
ƒƒ
ƒƒ
ƒƒ
ƒƒ
ƒƒ
For ground or step illumination
Vibration and shock tested to IEC 61373
LED 50,000 hours life to 70% lumen maintenance
(typical)
IP66 sealed aluminium housing
Powered by constant current driver assembly for
24VDC applications
High impact clear polycarbonate lens
Technical Data
Luminous Intensity
-
Illuminance
600 Lux @ 1.5m
Beam Angle
26 Degrees
Life
LED 50,000 hours to 70% lumen
maintenance (typical)
Power Consumption
6 Watts
Constant Current Driver
Internal for 24VDC
Shock/Vibration
IEC 61373
EMC
CISPR 11, C Tick Compliant
Operating Temperature
-20°C to 55°C
Ingress Protection
IP 66
Mass (grams)
245g
Overall Dimensions (millimetres)
260 long x 60 wide x 35 deep
Connections
Flying lead 1m 2 core 1.5mm sq Radox
Cable
Order Number
7940014444
Notes
10
Illumi-Max 6HD
Features
ƒƒ
ƒƒ
ƒƒ
For ground or step illumination
Vibration and shock tested to IEC 61373
LED 50,000 hours life to 70% lumen maintenance
(typical)
IP66 sealed one piece machined solid aluminium
housing
High impact clear polycarbonate lens
ƒƒ
ƒƒ
Technical Data
Luminous Intensity
-
Illuminance
180 Lux @ 1.5m
Beam Angle
90 Degrees
Life
LED 50,000 hours to 70% lumen
maintenance (typical)
Power Consumption
12 Watts @ 700mA
Constant Current Driver
Required - max 700mA @ 18 to 22V
Shock/Vibration
IEC 61373
EMC
CISPR 11, C Tick Compliant
Operating Temperature
-20°C to 55°C
Ingress Protection
IP66
Mass (grams)
460g
Overall Dimensions (millimetres)
260 long x 60 wide x 27 deep
Connections
Flying lead 1m 2 core 1.5mm sq Radox
Cable
Order Number
7940026210
Notes
Supplied with plastic cable gland. Remove to fit flexible conduit if
required. Enquire about custom driver assemblies available for all
applications.
11
Illumi-Max 2HD
Features
ƒƒ
ƒƒ
ƒƒ
ƒƒ
ƒƒ
For ground or step illumination
Vibration and shock tested to IEC 61373
LED 50,000 hours life to 70% lumen maintenance
(typical)
IP66 sealed one piece machined solid aluminium
housing
High impact opal polycarbonate lens
Technical Data
Luminous Intensity
-
Illuminance
50 Lux @ 0.5m
Beam Angle
90 Degrees
Life
LED 50,000 hours to 70% lumen
maintenance (typical)
Power Consumption
2 Watts
Constant Current Driver
Required - max 350mA @ 18 to 22V
Shock/Vibration
IEC 61373
EMC
CISPR 11, C Tick Compliant
Operating Temperature
-20°C to 55°C
Ingress Protection
IP66
Mass (grams)
225g
Overall Dimensions (millimetres)
260 long x 50 wide x 14 deep
Connections
Flying lead 1m 2 core 1.5mm sq Radox
Cable
Order Number
7940026832
Notes
Enquire about custom driver assemblies available for all applications.
12
Illumi-Max Door
Features
ƒƒ
ƒƒ
ƒƒ
Doorway illumination
Vibration and shock tested to IEC 61373
LED 50,000 hours life to 70% lumen maintenance
(typical)
IP66 sealed aluminium housing
High impact clear polycarbonate lens
ƒƒ
ƒƒ
Technical Data
Luminous Intensity
-
Illuminance
1100 Lux @1.5m
Beam Angle
26 degrees
Life
LED 50,000 hours to 70% lumen
maintenance (typical)
Power Consumption
5 Watts
Constant Current Driver
Required - max 500mA @ 9 to 11 V
Shock/Vibration
IEC 61373
EMC
CISPR 11, C Tick Compliant
Operating Temperature
-20°C to 55°C
Ingress Protection
IP 66
Mass (grams)
TBA
Overall Dimensions (millimetres)
TBA
Connections
Flying lead 1m 2 core 1.5mm sq Radox
Cable
Order Number
7940012858
Notes
Use custom Dual light driver 60 - 150VDC ordering number
7940012857
13
Illumi-Max ARL
Features
ƒƒ
ƒƒ
ƒƒ
ƒƒ
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ƒƒ
Driver or Passenger reading light
Vibration and shock tested to IEC 61373
LED 50,000 hours life to 70% lumen maintenance
(typical)
3mm Stainless Steel mounting plate
Focused for individual sets
Also available with external driver for other voltages
Technical Data
Luminous Intensity
-
Illuminance
43 Lux @ 1.5m
Beam Angle
10 Degrees
Life
LED 50,000 hours to 70% lumen
maintenance (typical)
Power Consumption
1.5 Watts
Constant Current Driver
Internal for 12 to 24VAC/DC use
Shock/Vibration
IEC 61373
EMC
CISPR 11, C Tick Compliant
Operating Temperature
-20°C to 55°C
Ingress Protection
IP20
Mass (grams)
175g
Overall Dimensions (millimetres)
90 dia x 45 deep
Connections
6.3mm push on tabs
Order Number
7940032593
Notes
14
Enviromini-Glow
Features
ƒƒ
ƒƒ
ƒƒ
ƒƒ
Universal diffused light
Suitable for underbody illumination
Vibration and shock tested to IEC 61373
LED 50,000 hours life to 70% lumen maintenance
(typical)
Fully sealed IP66/68
IP66/68 rating when fully sealed and IP rated entries
used
ƒƒ
ƒƒ
Technical Data
Luminous Intensity
-
Illuminance
TBA
Beam Angle
180 Degrees
Life
LED 50,000 hours to 70% lumen
maintenance (typical)
Power Consumption
6 Watts
Constant Current Driver
Internal for 24VDC or 60 to 130VDC
version
Shock/Vibration
IEC 61373
EMC
CISPR 11, C Tick Compliant
Operating Temperature
-20°C to 55°C
Ingress Protection
IP66/68
Mass (grams)
360g
Overall Dimensions (millimetres)
120 dia x 90 deep
Connections
6.3mm push on tabs
Order Number
7940047568
Notes
Other voltages and lens configurations available on request
15
Enviromini-Stripe
Features
ƒƒ
ƒƒ
ƒƒ
ƒƒ
Narrow rectangular beam light
Suitable for underbody or walkway illumination
Vibration and shock tested to IEC 61373
LED 50,000 hours life to 70% lumen maintenance
(typical)
Fully sealed IP66/68
ƒƒ
Technical Data
Luminous Intensity
-
Illuminance
TBA
Beam Angle
84 x 7 Degrees
Life
LED 50,000 hours to 70% lumen
maintenance (typical)
Power Consumption
6 Watts
Constant Current Driver
Internal for 24VDC or 60 to
130VDC Version
Shock/Vibration
IEC 61373
EMC
CISPR 11, C Tick Compliant
Operating Temperature
-20°C to 55°C
Ingress Protection
IP66/68
Mass (grams)
500g
Overall Dimensions (millimetres)
120 dia x 90 deep
Connections
6.3mm push on tabs
Order Number
7940047569
Notes
Other voltages and lens configurations available on request
16
Illumi-Max 2 Mini
Features
ƒƒ
ƒƒ
Wide angle beam
Suitable for Step Riser, Timetable and equipment
cupboard illumination
Vibration and shock tested to IEC 61373
LED 50,000 hours life to 70% lumen maintenance
(typical)
Fully sealed IP66
ƒƒ
ƒƒ
ƒƒ
Technical Data
Luminous Intensity
-
Illuminance
50 Lux @ 1.5m (Clear Lens)
14 Lux @ 1.5m (Opal Lens)
Beam Angle
90 Degrees
Life
LED 50,000 hours to 70% lumen
maintenance (typical)
Power Consumption
2 Watts
Constant Current Driver
REquired - max 350mA @ 18 to 22V
Shock/Vibration
IEC 6173
EMC
CISPR 11, C Tick Compliant
Operating Temperature
-20°C to 55°C
Ingress Protection
IP66
Mass (grams)
120g
Overall Dimensions (millimetres)
120 long x 32 wide x 18mm deep
Connections
Flying lead 1m 2 core 1.5mm sq Radox
Cable
Order Number
7940045267 - Clear Lens
7940045268 - Opal Lens
Notes
Other voltages and lens configurations available on request.
Enquire about custom driver assemblies available for all
applications.
17
Number-Glo
Features
ƒƒ
ƒƒ
ƒƒ
ƒƒ
Back Light for illuminating vehicle number plates
Machined diecast alluminium construction
Vibration and shock tested to IEC 61373
LED 50,000 hours life to 70% lumen maintenance
(typical)
For use behind sealed translucent number plates
ƒƒ
Technical Data
Luminous Intensity
90 Candela
Illuminance
1000 Lux @ 300mm
Beam Angle
60 Degrees
Life
LED 50,000 hours to 70% lumen
maintenance (typical)
Power Consumption
6 Watts
Constant Current Driver
Internal for 60 to 130VDC
Shock/Vibration
IEC 61373
EMC
CISPIR 11, C Tick Compliant
Operating Temperature
-20°C to 55°C
Ingress Protection
For use behind sealed number plate
Mass (grams)
2.8kg
Overall Dimensions (millimetres)
350mm x160mm x 100mm
Connections
Push on 6.3mm tab with looping
terminals
Order Number
7940045265
Notes
Other voltages available on request
18
LED Drivers/Current Monitoring/Flashing
LED’s are constant current devices meaning they require a device known as an “LED Driver” to convert the
supply voltage into a constant current. Weidmüller’s LED lights are produced for multiple applications and
hence some lights have internal drivers and others require an external driver. You will see this is noted in the
data for each type of light. Where an external driver is specified Weidmüller can offer custom driver assemblies
as well as current monitoring with alarm contacts to suit all applications with almost any supply voltage.
Where the flashing of lights is required, Weidmüller can provide flashing modules including horn activation
and adjustable flash rate and duration.
For rail vehicle applications our LED Drivers are enclosed in a cast aluminium housing fitted with heavy duty
connectors, cable glands or threaded conduit entries.
Typical LED Driver for suitable for our Visi-Ditch light
LED Drivers
LED Drivers are available for the
following Supply Voltages &
Current Ratings
•• 24VDC, 60 to 130VDC, 110 to
240VAC
•• Constant current ratings of
350,700,1000 and 2800mA.
19
Weidmüller – Partner in Industrial Connectivity
As experienced experts we support our customers and partners around the world
with products, solutions and services in the industrial environment of power,
signal and data. We are at home in their industries and markets and know the
technological challenges of tomorrow. We are therefore continuously developing
innovative, sustainable and useful solutions for their individual needs. Together we
set standards in Industrial Connectivity.
Weidmüller Pty Ltd.
43 Huntingwood Drive
Huntingwood, NSW, 2148
Phone +61 (0) 2 9671 9999
Fax
+61 (0) 2 9671 9900
[email protected]
www.weidmuller.com.au
WAUS LED Lighting Solutions for Railways CAT_08-2012
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