PD70224 & PD70210 EVB Ideal Diode Bridge UG

PD70224 / PD70210 EVB Evaluation Board User Guide
PD70224 & PD70210 EVB
Ideal Diode Bridge
Evaluation Board User Guide
Revision 1.0
PRODUCTION DATA – Information contained in this document is proprietary to
Microsemi and is current as of publication date. This document may not be
modified in any way without the express written consent of Microsemi. Product
processing does not necessarily include testing of all parameters. Microsemi
reserves the right to change the configuration and performance of the product and
to discontinue product at any time.
PD70224 / PD70210 EVB Evaluation Board User Guide
Table of Contents
1
ABOUT THIS GUIDE ........................................................................................................................................3
1.1 Audience ..................................................................................................................................................3
1.2 Organization .............................................................................................................................................3
1.3 Reference Documents .............................................................................................................................3
2
INTRODUCTION ...............................................................................................................................................4
2.1 Evaluation Boards Ordering Information ..................................................................................................5
2.2 Evaluation Board Features ......................................................................................................................5
3
PHYSICAL DESCRIPTION .................................................................................................................................6
3.1 Physical Characteristics ...........................................................................................................................6
3.2 Package Contents ....................................................................................................................................6
3.3 Connectors ...............................................................................................................................................6
3.4 Indications ................................................................................................................................................8
4
ELECTRICAL CHARACTERISTICS .....................................................................................................................8
5
INSTALLATION ................................................................................................................................................9
5.1 Preliminary Considerations and Safety Precautions ................................................................................9
5.2 Initial Configuration ..................................................................................................................................9
6
SCHEMATIC..................................................................................................................................................10
7
LIST OF M ATERIALS .....................................................................................................................................12
8
BOARD LAYOUT ...........................................................................................................................................13
Copyright © 2014
Microsemi
Rev. 1.0 04-Nov-14
Analog Mixed Signal Group
1 Enterprise, Aliso Viejo, CA 92656, USA; Phone (USA): (800) 713-4113, (ROW): (949) 221-7100 Fax: (949) 756-0308
Page 2
PD70224 / PD70210 EVB Evaluation Board User Guide
1 About this Guide
This user guide provides both description and operation procedures for Microsemi's PD70224 & PD70210 EVB
board. This board type is used for evaluating the performance of PD70224 device which is Ideal Bridge targeted for
High current PD devices.
PD70224 device supports two 1-Amp input channels received from PSE side.
This current level supports full HDBaseT power. Current from PD70224 diode bridge flows to PD70210ILQ device
which is PD front end for High current applications.
PD70210ILQ device supports HDBaseT standard PD application or twice IEEE802.3at standard PD application.
The board supports a 95 Watt output at the received voltage level.
1.1
Audience
This user guide is intended for qualified personnel, that is, operators and technicians who have a background in
basic concepts of electronics.
1.2
Organization
This guide is arranged according to the following:
Chapter 1
About this Guide: Describes the objectives, audience, and organization.
Chapter 2
Introduction: Provides an overview about evaluation board’s main functions, features, physical
characteristics, and ordering information.
Chapter 3
Physical Description: Provides explanation related to the physical description (switches, jumpers,
connectors).
Chapter 4
Electrical Characteristics: Provides electrical characteristics of the evaluation board.
Chapter 5
Installation: Provides a description of the installation process.
Chapter 6
Schematic: Provides a board schematic diagram.
Chapter 7
List of Materials: Provides the board’s list of materials.
Chapter 8
Board Layout: Provides board Gerber files description for all layers.
1.3
Reference Documents
PD70224 datasheet, catalog number DS_PD70224
PD70210 datasheet, catalog number DS_PD70210_PD70210A
Copyright © 2014
Microsemi
Rev. 1.0 04-Nov-14
Analog Mixed Signal Group
1 Enterprise, Aliso Viejo, CA 92656, USA; Phone (USA): (800) 713-4113, (ROW): (949) 221-7100 Fax: (949) 756-0308
Page 3
PD70224 / PD70210 EVB Evaluation Board User Guide
2 Introduction
Microsemi’s PD70224EVB Evaluation Board (see Figure 2) provides designers with the environment needed for
evaluating the performance and implementation of PD applications based on PD70224 and PD70210 devices.
The board uses a single PD device, PD70210ILQ, to support the Detection, Class, and Power Supplying phases on
the 2/4 Pairs of the Cat5 cable. PD70210ILQ supports a standard Twin HDBaseT interface and compatible to
IEEE802.3AT Type 2 interface.
All necessary steps and connection instructions required for installing and operating this board are provided within
this document.
Microsemi’s PD70210ILQ device is part of a family of devices which are targeted for realizing the HDBaseT or multi
802.3at standard PD interface.
High power PD interface devices family includes the following:
Device type
Power Capability
Integrates PWM Controller
PD70210ILD
Twin HDBaseT ports
No
PD70210A ILD
Twin HDBaseT ports supporting Wall adapter
connection
No
PD70211ILQ
Twin HDBaseT ports supporting Wall adapter
connection
Yes
PD70224ILQ
Ideal diode bridge
Vin
RJ45
Data
+
Power
Vin
Combined
Vou
t
D+
Pulse
XFMR
PD70224
S+ Ideal Diode
Bridge
-
PD70210
PD front
end
Vout
jack
Figure 1: PD70224EVB Block Diagram
Copyright © 2014
Microsemi
Rev. 1.0 04-Nov-14
Analog Mixed Signal Group
1 Enterprise, Aliso Viejo, CA 92656, USA; Phone (USA): (800) 713-4113, (ROW): (949) 221-7100 Fax: (949) 756-0308
Page 4
PD70224 / PD70210 EVB Evaluation Board User Guide
Figure 2: PD70224EVB Evaluation Board – General View
2.1
Evaluation Boards Ordering Information
Microsemi’s supplies the following Evaluation Boards:
2.2
Ordering Number
Description
PD70224EVB
Dual IEEE802.3AT Type 2 PD/ Twin HDBaseT board, based on PD70210
device. Using PD70224 Ideal diode bridge
Evaluation Board Features
Designed to support Data and Spare current using a single PD70210 device
Data and Power in RJ45 connector
Output voltage connector
On board Power Good LED indicator
On board AT detected LED indicator
On board 4P_AT detected LED indicator
On board HD detected LED indicator
On board 4P_HD detected LED indicator
Evaluation Board working temperature: 0° to +70°C
RoHS compliant
Copyright © 2014
Microsemi
Rev. 1.0 04-Nov-14
Analog Mixed Signal Group
1 Enterprise, Aliso Viejo, CA 92656, USA; Phone (USA): (800) 713-4113, (ROW): (949) 221-7100 Fax: (949) 756-0308
Page 5
PD70224 / PD70210 EVB Evaluation Board User Guide
3 Physical Description
3.1
Physical Characteristics
The following table lists the evaluation board’s physical characteristics.
Table 1: Physical Characteristics
Parameter
Value
Mechanical dimensions in mm
3.2
160 x 45 x 19mm (L x W x H)
Package Contents
Upon opening the Evaluation Board package, verify the following part is included. If it seems damaged, contact
your local representative or Microsemi's headquarters.
Package content for standard shipments is:
PD70224EVB Evaluation Board
3.3
Connectors
The following sections provide both general and detailed information regarding unit’s connectors.
3.3.1 Connectors Table
Lists of the Evaluation Board's connectors.
Table 2: Connectors List
#
Connector
Name
Description
1
J1
RJ45 Connector
RJ45 port for Data and Power In for PSE connection
2
J5
PD device Output
Terminal blocks for connecting a load to PD output.
3
J4,J6
PD device Output
Banana Jacks for connecting a load to PD output.
3.3.2 Connectors Detailed Explanation
The numbering is in reference to the numbers listed in the schematics.
1. RJ45 Connector
There is a Data+Power dedicated RJ45 connector, See Figure 3.
Table 3: RJ45 Connectors
CON1 Pin No
Signal Name
Description
1, 2
Data and Power In
Data and power input to powered device (HDBaseT
Master Negative data port)
3, 6
Data and Power In
Data and power input to powered device (HDBaseT
Master Positive data port)
4, 5
Data and Power In
Data and power input to powered device (HDBaseT
Master Positive data port)
7, 8
Data and Power In
Data and power input to powered device (HDBaseT
Master Negative data port)
Copyright © 2014
Microsemi
Rev. 1.0 04-Nov-14
Analog Mixed Signal Group
1 Enterprise, Aliso Viejo, CA 92656, USA; Phone (USA): (800) 713-4113, (ROW): (949) 221-7100 Fax: (949) 756-0308
Page 6
PD70224 / PD70210 EVB Evaluation Board User Guide
Figure 3: Front RJ45 Connector
2. Vout Connectors
See Figure 4.
J5 – DCDC output connection, used for connecting to external load.
For easy connection, Black and Red Banana jacks are parallel to J5 connections.
Table 4: J5 Connector (Green)
Pin No.
Signal Name
Description
J5 (Left) – Pin 1
Vout_Rtn
Return PD received output voltage
J5 (Right) – Pin 2
Vout
Positive PD received output voltage
Figure 4: Vout Connectors
Copyright © 2014
Microsemi
Rev. 1.0 04-Nov-14
Analog Mixed Signal Group
1 Enterprise, Aliso Viejo, CA 92656, USA; Phone (USA): (800) 713-4113, (ROW): (949) 221-7100 Fax: (949) 756-0308
Page 7
PD70224 / PD70210 EVB Evaluation Board User Guide
3.4
Indications
The following sections provide general information regarding unit indications.
3.4.1 LED Indication
See Figure 5.
D14 is the Power_GOOD indication LED, a PD70210 device output signal indicating the device isolation switch is
operated. This flag is lit in every operating state.
D12 is the AT_FLAG indication LED, a PD70210 device output signal indicating the device has detected a 2 finger
class event from the PSE side in the class stage. The flag will be operative at 3, 4, and 6 fingers detection as well.
D10 is the 4P_AT indication LED, a PD70210 device output signal indicating the device has detected a 4 finger
class event from the PSE side in the class stage, or a 2 finger class event from the PSE side in the class stage,
and both SUPP_Sa and SUPP_Sb are High.
The flag will be operative at 6 fngers detection as well.
D11 is the HD_FLAG indication LED, a PD70210 device output signal indicating the device has detected a 3 finger
class event from the PSE side in the class stage.
The flag will be operative at 6 fingers detection as well.
D9 is the 4P_HD indication LED, a PD70210 device output signal indicating the device has detected a 6 finger
class event from the PSE side in the class stage.
Figure 5: LED Indications
4 Electrical Characteristics
Evaluation board electrical characteristics are described below:
Table 5: Electrical Characteristics
Parameter
Min
Max
RJ45 connector
42
57
Maximum Available Current
2
V
A
Copyright © 2014
Microsemi
Rev. 1.0 04-Nov-14
Analog Mixed Signal Group
1 Enterprise, Aliso Viejo, CA 92656, USA; Phone (USA): (800) 713-4113, (ROW): (949) 221-7100 Fax: (949) 756-0308
Page 8
PD70224 / PD70210 EVB Evaluation Board User Guide
5 Installation
5.1
Preliminary Considerations and Safety Precautions
Verify board's power supply is turned off before all peripheral devices are connected.
Note: In maximum power at the output, some of the devices may reach high temperatures (still less than 70
Celsius degrees). Pay attention while testing these devices.
5.2
Initial Configuration
Note: Prior to starting any operation, it is important to verify that the Evaluation Board is setup as shown in Figure
6.
1. Connect a Cat5 cable from PSE to Evaluation Board (J1
2. When there is a need to test the Ethernet data, connect Ethernet cable from Evaluation Board (CON2) to
PD Ethernet Host.
3.
After the PD is On, PGOOD is Lit, the load can be connected to J5.
Caution: connect the load after the PD is On
If a resistive load is connected to board output, before PGOOD is lit, then 70210
will be limiting the current and the voltage in the output will never reach the
required voltage.
This may also cause a constant high power dissipation of PD70210.
Electronic Load
Power
Cable
DC output
PSE
Data +
Power
input
Cat5 cable
Cat5 cable
Figure 6: Test Setup
Copyright © 2014
Microsemi
Rev. 1.0 04-Nov-14
Analog Mixed Signal Group
1 Enterprise, Aliso Viejo, CA 92656, USA; Phone (USA): (800) 713-4113, (ROW): (949) 221-7100 Fax: (949) 756-0308
Page 9
PD70224EVB Evaluation Board User Guide
6 Schematic
R151
7.87K
PD-0402
J7
5558397-1
rj45-5
N.C
10
9
RDET
1SUPP_S1_R
1SUPP_S2_R
RCLASS
Power_Data+
R1
30.9
PD-0603
1
2
3
4
5
6
7
8
VPP
RDET
SUPP_S1
SUPP_S2
RREF
RCLS
VPN_IN7
VPN_IN8
VAUX
PGOOD
4P_HD_FLAG
4P_AT_FLAG
HD_FALG
AT_FLAG
VPN_OUT10
VPN_OUT9
2
1
16
VAUX
15
14 4P_HD_FLAG
13 4P_AT_FLAG
12
HD_FLAG
11
AT_FLAG
10
9
C2
1uF
PD-0603
4
3
VPNout
HK-2-G-S05
SUPP_S2_R
1
J5
tp135x70
PD-DFN-16-5X4
VPNin
HK-2-G-S05
tp135x70
VPNin
VPNout
J6
CON-F602-2P
571-0100
VPNin
8
7
6
5
4
3
2
1
Figure 7: Board Schematics (1 of 3)
Copyright © 2014
Rev. 1.0 04-Nov-14
2
TP2
TP1
RREF
R2
60.4K
PD-0603
R152
7.87K
PD-0402
R75
20K
PD-1206
ALU
D8H12F3_5
N.C
U1
23
22
21
VPNin
SUPP_S1
1
VAUX
C6
+ 22uF100V
PD-70210
SUPP_S1_R
1
N.C
X7R
PD-0603
4
3
1
C1
100nF 100v
tp135x70
Microsemi
Analog Mixed Signal Group
1 Enterprise, Aliso Viejo, CA 92656, USA; Phone (USA): (800) 713-4113, (ROW): (949) 221-7100 Fax: (949) 756-0308
1
X7R
PD-1206
2
1
34
33
Power_spare-
2
1RV2
R3
24.9K
PD-0603
1
1RV4
N.C2
B72214S2271K101
1RV3
C4
100n100V
2
1
3
5
4
6
8
7
9
11
10
12
N.C 2
T1
VP6014 LF
BEL-S558-10GB-02V
N.C 2
1RV1
Power_Data-
N.C 2
23
24
22
20
21
19
17
18
16
14
15
13
Power_spare+
13
14
VPNin
PD-70224
PD-MLPQ40-6X8_PD70222
OUTN_23
OUTN_22
OUTN_21
28
27
26
25
D3
SMAJ58A
PD-SMA
Trm_P
OUTN_10
OUTN_11
OUTN_12
Power_Data+
Power_spare-
IN1A_34
IN1A_33
IN1B_28
IN1B_27
IN1B_26
IN1B_25
WA_EN_PD70210
C94
0.1uf
10V
X7R
PD-0402
VPP
17
10
11
12
Power_Data-
37
36
IN2B_5
IN2B_6
IN2B_7
IN2B_8
32
31
30
R144
0
PD-0603
2
5
6
7
8
OUTP_32
OUTP_31
OUTP_30
IN1A_19
IN1A_20
10
OUTP_1
OUTP_2
OUTP_3
SUPP_SA
SUPP_SB
Power_spare+
NC_37
WA_EN
1
2
3
VPP
PGOOD
19
20
IN8
IN7
IN6
IN5
IN4
IN3
IN2
IN1
EX_OUTN
EX_OUTP
IN2A_40
IN2A_39
8
7
6
5
4
3
2
1
16
17
10
9
IN2A_13
IN2A_14
8 7 6 5 4 3 2 1
8
7
6
5
4
3
2
1
42
41
40
39
U2
9
VPP
1
VPP
C95
0.1uf
10V
X7R
PD-0402
SS71800-007F
RJ45-I
2
Power_Data+
2
1
Power_Data-
J1
1
POWER + DATA INPUT
J4
CON-F602-2P
571-0500
VPP
HK-2-G-S05tp135x70
WA_EN_PD70224
Page 10
PD70224EVB Evaluation Board User Guide
D12
Super Y ellow Green
led-0603-a
R170
24.3K
PD-0805
R169
3.65K
PD-0805
R167
24.3K
PD-0805
PGOOD
1
4P_HD
4P_HD_FLAG
R73
10K
PD-0805
4P_AT
1
4P_AT_FLAG
HD_FLAG
1
HD_FLAG
1
AT_FLAG
AT_FLAG
1
tp135x70
tp135x70
tp135x70
2
V20
MJD47TF
PD-DPAK
1
D59
BZX84C20LT1G
PD-SOT23
tp135x70
3
tp135x70
Q2
BSS123_NL
PD-SOT23
2
C96
100nF 100v
X7R
PD-0603
2
VAUX
D60
BAV70
PD-SOT23
Q3
1
R74
10K
PD-0805
3
PGOOD
R72
10K
PD-0805
1
2
R71
10K
PD-0805
3
R76
10K
PD-0805
R171
3.65K
PD-0805
3
2
VPP
1
D11
Super Yellow Green
led-0603-a
1
D10
Super Y ellow Green
led-0603-a
1
D9
Super Y ellow Green
led-0603-a
1
1
D14
Super Y ellow Green
led-0603-a
2
2
2
2
V20
1
N.C
VPNout
VPNout
Figure 8: Board Schematics (2 of 3)
Note: the voltage regulator that is built of Q3 D59 is not needed in real application; It exists only for evaluation purposes. Typical application consists
of a DCDC after PD70210, and this DCDC typically have an auxiliary output voltage for converter powering. The Auxiliary voltage is lower than 20V.
This low voltage output at primary side can be used for Flags pull up voltage.
Datatp135x70
Power_Data-
1
Power_Data-
D57
Power_spare+
C37
10n 100V
C35
10n 100V
C38
10n 100V
C36
10n 100V
X7R
PD-0805
X7R
PD-0805
X7R
PD-0805
X7R
PD-0805
SMLJ58CA
PD-SMC
N.C
2
Power_spare-
1
Power_Data+
C91
1n200V
X7R
PD-1206
Data+ tp135x70
R141
75
PD-0805
Power_Data+
R142
75
PD-0805
1
R140
75
PD-0805
Spare+tp135x70
Power_spare+
D58
SMLJ58CA
PD-SMC
N.C
2
X7R
1206
1
C88
1n 2000V
1
R139
75
PD-0805
C92
1n200V
X7R
PD-1206
1
Spare- tp135x70
Power_spare-
Figure 9: Board Schematics (3 of 3)
Copyright © 2014
Rev. 1.0 04-Nov-14
Microsemi
Analog Mixed Signal Group
1 Enterprise, Aliso Viejo, CA 92656, USA; Phone (USA): (800) 713-4113, (ROW): (949) 221-7100 Fax: (949) 756-0308
Page 11
PD70224 / PD70210 EVB Evaluation Board User Guide
7 List of Materials
Item
Description
Qty
Reference
Mfr Name
Mfr Part Number
1
HDbaseT, AF/AT PD CHIP Front End PD70210
1
U1
Microsemi
PD70210ILD
2
Ideal Diode Bridg dual bridge 6x8 SMT PD70224k
1
U2
Microsemi
PD70224ILQ
3
Capacitor, X7R, 100nF,100v, 10% 0603
2
C1,C96
Murata
GRM188R72A104KA35D
4
Capacitor,X7R, 1uF, 25V, 10% 0603
1
C2
Murata
GRM188R71E105KA12D
5
CAP CRM 100nF 100V 10%^^X7R 1206 SMT
1
C4
AVX
12061C104KAT2A
6
CAP CRM 10nF 100V 5% X7R 0805 SMT
4
C35,C36,C37,C38
Kemet
C0805C103J1RAC
7
CAP CRM 1nF/2000V 10%++X7R 1206 SMT
1
C88
Walsin
1206B102K202CT
8
CAP CRM 1nF 200V 10% X7R 1206 SMT
2
C91,C92
Vishay
VJ1206Y102KXCT
9
CAP CER 0.1uF 10V X7R 10% 0402 SMT
1
C95
Nic
NMC0402X7R104K10TRP
10
DIO TVS 58V 40A SRG 400WPK SMA SMT
1
D3
Diodes Inc.
SMAJ58A
11
LED SuperYelGrn 100-130o 0603 SMD
5
D9,D10,D11,D12,D14
Everlight
19-21-SYGCS530E3TR8
12
DIO 20V 225mW 5% Ir=50nASOT23 SMT
1
D59
ON Semi
BZX84C20LT1G
13
DIO DUAL 70V 200mA 250mW COM. CAT SOT23
1
D60
Infineon
BAV70
14
CON RJ45 SINGLE 8 POS. SHILDED
1
J1
Bel Stewart
SS71800-007F
15
Insulated Banana Socket 4mm Red
1
J4
Deltron
571-0500
16
Terminal block 2 pole interlocking 5mm pitch
1
J5
Degson
DG105R-5.0-02P-14
17
Insulated Banana Socket 4mm Black
1
J6
Deltron
571-0100
18
TRN NPN 250V 1A 15W D-Pak SMT
1
Q3
Fairchild
MJD47TF
19
Resistor, 30.9R 1%, 1/10W 0603
1
R1
Yageo
RC0603FR-0730R9L
20
RES TCK FLM 60.4K 62.5mW 1%0603 SMT
1
R2
Rohm
MCR03EZPFX6042
21
RES TCK FLM 24.9K 62.5mW 1%0603 SMT
1
R3
Samsung
RC1608F2492CS
22
RES 10K 125mW 1%0805 SMT Thick Film
5
R71,R72,R73,R74,R76
KOA
RK73H2ATTD1002F
23
RES TK FLM 20K 250mW 1%1206
1
R75
Rohm
MCR18EZPF2002
24
RES 75R 125mW 1% 0805SMT
4
R139,R140,R141,R142
Bourns
CR0805-FX-75R0-E
25
RES TCK FLM 0R 62.5mW 5% 0603 SMT
1
R144
Samsung
RC1608J000CS
26
RES TCK FLM 7.87K 1% 62.5mW 0402 SMT
2
R151,R152
Yageo
RC0402FR-077K87L
27
RES TCK FLM 0R 62.5mW 5% 0603 SMT
1
R155
Panasonic
ERJ3GEY0R00V
28
RES TCK FLM 24.3K 100mW 1%0805 SMT
2
R167,R170
Yageo
RC0805FRF0724K3L
29
RES 3.65K 125mW 1%0805 SMT MTL FLM
2
R169,R171
Vishay
CRCW08053K65FKET1
30
1000 BASE–T SINGLE PORT MAGNETICS SMT
1
T1
Bel Fuse
S558-10GB-02V
Copyright © 2014
Microsemi
Rev. 1.0 04-Nov-14
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Page 12
PD70224 / PD70210 EVB Evaluation Board User Guide
8 Board Layout
This paragraph presents the layout of the evaluation board.
The board is a 2-layers board. The layers are 2 Oz layers. Below figures present the two copper layers and the silk
of the board for tracking devices placements.
Figure 10: PD70224EVB PCB Silk Top
Figure 11: PD70224EVB PCB Top Copper
Figure 12: PD70224EVB PCB Silk Bottom
Copyright © 2014
Microsemi
Rev. 1.0 04-Nov-14
Analog Mixed Signal Group
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PD70224 / PD70210 EVB Evaluation Board User Guide
Figure 13: PD70224EVB PCB Bottom Copper
Copyright © 2014
Microsemi
Rev. 1.0 04-Nov-14
Analog Mixed Signal Group
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Page 14
PD70224 / PD70210 EVB Evaluation Board User Guide
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Revision History
Revision Level / Date
Para. Affected/Page
Description
0.1 / 20-Jan-14
Initial revision
1.0 / 04-Nov-14
Update the board schematics, pictures
and layers due to a new PCB revision
© 2014 Microsemi Corp.
All rights reserved.
For support contact: [email protected]
Visit our web site at: www.microsemi.com
Catalog Number: PD70224_UG_EVB
Copyright © 2014
Microsemi
Rev. 1.0 04-Nov-14
Analog Mixed Signal Group
1 Enterprise, Aliso Viejo, CA 92656, USA; Phone (USA): (800) 713-4113, (ROW): (949) 221-7100 Fax: (949) 756-0308
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