ZENIGATA LED Feb 13, 2015 SPECIFICATIONS Mega Zenigata with Natural Toning GW6TGBJC50C 2 000K ～ 3 000K Notice Contents in this technical document be changed without any notice due to the product modification. In the absence of confirmation by device specification sheets, SHARP takes no responsibility for any defects that may occur in wquipment using any SHARP devices shown in catalogs, data books, etc. Development DepartmentⅡ Lighting Device Division Electronic Components And Devices Group http://www.sharp-world.com/products/device/ SHARP CORPORATION sharp LD-E10-1-14-A Model No. GW6TGBJC50C Contents in this technical document be changed without any notice due to the product modification. http://www.sharp-world.com/products/device/ ●Handle this document carefully for it contains material protected by international copyright law. Any reproduction, full or in part, of this material is prohibited without the express written permission of the company. ●When using the products covered herein, please observe the conditions written herein and the precautions outlined in the following paragraphs. In no event shall the company be liable for any damages resulting form failure to strictly adhere to these conditions and precautions. (1)Please do verify the validity of this part after assembling it in customerʼ s products, when customer wants to make catalogue and instruction manual based on the specification sheet of this part. (2)The products covered herein are designed and manufactured for the following application areas. When using the products covered herein for the equipment listed in paragraph (3), even for the following application areas, be sure to observe the precautions given in Paragraph (3). Never use the products for the equipment listed in Paragraph (4). *Office electronics *Instrumentation and measuring equipment *Machine tools *Audiovisual equipment *Home appliances *Communication equipment other than for trunk limes (3)These contemplating using the products covered herein for the following equipment which demands high reliability,should first contact a sales representative of the company and then accept responsibility for incorporating into the design fail-safe operation, redundancy, and other appropriate measures for ensuring reliability and safety of the equipment and the overall system. *Control and safety devices for airplanes, trains, automobiles, and other transportation equipment *Mainframe computers *traffic control systems *Gas leak detectors and automatic cutoff devices *Rescue and security equipment *Other safety devices and safety wquipment, etc. (4)Do not use the products covered herein for the following equipment which demands extremely high performance in terms of functionality, or accuracy. *Aerospace equipment *Communications equipment for trunk lines *Control equipment for the nuclear power industry *Medical equipment related to life support, etc. (5)please direct all queries and comments regarding the interpretation of the above four Paragraphs to a sales representative of the company. ●Please direct all queries regarding the products covered herein to a sales representative of the company. sharp LD-E10-1-14-A Model No. GW6TGBJC50C Contents in this technical document be changed without any notice due to the product modification. http://www.sharp-world.com/products/device/ GW6TGBJC50C Specifications 1. Application These specifications apply to the light emitting diode module Model No. GW6TGBJC50C. [ LED module (InGaN Blue LED chip + Phosphor) ] Main application : Lighting 2. External dimensions and equivalent circuit Refer to Page 2. 3. Ratings and characteristics Refer to Page 3-6. 3-1. 3-2. 3-3. 3-4. Absolute maximum ratings Electro-optical characteristics Derating curve Characteristics diagram (TYP.) 4. Reliability Refer to Page 7. 4-1. Test items and test conditions 4-2. Failure criteria 5. Quality level Refer to Page 8. 5-1. Applied standard 5-2. Sampling inspection 5-3. Inspection items and defect criteria 6. Supplements 6-1. 6-2. 6-3. 6-4. Refer to Page 9-12. Chromaticity rank table Packing Label Indication printed on product 7. Precautions Refer to Page 13-16. 1 sharp LD-E10-1-14-A Model No. GW6TGBJC50C http://www.sharp-world.com/products/device/ Contents in this technical document be changed without any notice due to the product modification. 2．External dimensions and equivalent circuit 24.0＋0.50/-0.10 ① (Unit：mm) （18.6） Top view 20.0 （12.5） ＋0.50/-0.10 ② 3.5±0.1 1.4±0.1 （Φ17.2） Side view （Φ15.6） 1.0 （1.6） ±0.1 （Note）Values inside parentheses are reference values. External sizes of①、②are determined by maximum dimensions, that include salient areas on the edges of respective sides. High CCT block Equivalent circuit ＋connection terminal －connection terminal Low CCT block Current control circuit High CCT block 12 series × 8 parallel ＝ 96 pcs of LEDs Low CCT block 10 series × 2 parallel ＝ 20 pcs of LEDs Unit Material Drawing No. ｍｍ Substrate : Alumina Ceramic 52605044 2 sharp LD-E10-1-14-A Model No. GW6TGBJC50C Contents in this technical document be changed without any notice due to the product modification. http://www.sharp-world.com/products/device/ 3．Ratings and characteristics 3-1.Absolute maximum ratings Item Symbol Rating Unit Power Dissipation（※1,4） P 41.6 W Forward Current（※1,4） IF 1 050 mA Reverse Voltage（※2,4） VR -15 V Operating Temperature（※3） Topr -30 ～ +100 ℃ Storage Temperature Tstg -40 ～ +100 ℃ Junction Temperature Tj 145 ℃ *1 Power dissipation and forward current are the values when the module temperature is set lower than the rating by using an adequate heat sink. *2 The maximum rating of reverse voltage is assumed, after considering the voltage that occur due to initial connection error that may occur suddenly. (Not dealing with the possibility of always-on reverse voltage.) *3 Operating temperature is the Case temperature Tc (Refer to measuring point for case temperature in the next page.) Refer to "Derating curve" in the next page as for operating current. *4 Tc = 25℃ 3 sharp LD-E10-1-14-A Model No. GW6TGBJC50C http://www.sharp-world.com/products/device/ Contents in this technical document be changed without any notice due to the product modification. 3-2.Electro-optical characteristics （Tj＝25℃） CCT 2000K Item MIN. TYP. MAX. Unit 25.8 (30.4) 33.4 V 120 （155） - lm - （0.5251） - - y - （0.4120） - - General Color Rendering Index※8 Ra 90 （94） - - Forward Voltage※5 VF 30.5 (35.8) 39.6 V Luminous Flux※６ Φ 2430 （2860） - lm Chromaticity x - （0.4370） - - Forward Voltage※5 VF Luminous Flux※６ Φ Chromaticity x Coordinates※７ 3000K Symbol Condition IF =80mA IF =950mA Coordinates※７ y - （0.4030） - - General Color Rendering Index※8 Ra 90 （92） - - (Note) Values inside parentheses are shown for reference purpose only. *5 (After 5 ms drive, Measurement tolerance: ± 3 %) *6 Monitored by Sharp's 1m integrating sphere and Otsuka electronics SR-2000A (After 5 ms drive, Measurement tolerance: ± 10 %) *7 Monitored by Sharp's 1m integrating sphere and Otsuka electronics SR-2000A (After 5 ms drive, Measurement tolerance: ± 0.005) *8 Monitored by Sharp's 1m integrating sphere and Otsuka electronics SR-2000A (After 5 ms drive, Measurement tolerance: ± 2) 4 sharp LD-E10-1-14-A Model No. GW6TGBJC50C http://www.sharp-world.com/products/device/ Contents in this technical document be changed without any notice due to the product modification. 3-3.Derating curve Forward Current Derating Curve 1100 Forward CurrentI F [mA] 1000 900 800 700 600 500 400 300 200 100 0 -30 -20 -10 0 10 20 30 40 50 60 70 80 90 100 110 Case Temperature Tc[℃] (Note) To keep the case temperature lower than the rating, enough heat-radiation performance needs to be secured by using an adequate heat sink. For soldering connection, please evaluate in your circumstance to make sure soldering reliability. ( Above derating curve is specified to LED device, not for soldering connection ) And please consider to avoid physical stress between wire and substrate, and some protection like silicon bond on top of soldered wire is recommended. Please ensure the maintenance of heat radiation not to exceed case temperature over the rating in operation. （Measuring point for case temperature） Please take note of the following, when measuring case temperature. 1 The LED device mounting surface should be flat/plain surface. 2 The substrate surface temperature should be uniform. 3 Do not solder this area when you measuring case temperature. measuring point Thermal Resistance：1.30℃/W（Typical value） 5 sharp LD-E10-1-14-A Model No. GW6TGBJC50C http://www.sharp-world.com/products/device/ Contents in this technical document be changed without any notice due to the product modification. 3-4.Characteristics diagram(TYP.) Forward Current vs. Forward Voltage 40.0 Tｊ=25℃ 35.0 Tｊ=25℃ 3000 Luminous Flux (lm) 30.0 25.0 V (V) F Forward Current vs. Luminous Flux 3500 20.0 15.0 10.0 2500 2000 1500 1000 500 5.0 0 0.0 0 200 400 600 800 1000 0 1200 200 400 I (ｍA) F 600 800 1000 1200 I (ｍA) F xy Chromaticity profile Forward Current I vs. CCT F Tｊ=25℃ 0.42 Tｊ=25℃ 3500 3000 0.415 CCT(K) 2500 0.41 Y (80mA) (100mA) 0.405 1500 (200mA) 1000 (950mA) 0.4 2000 500 0.395 0.4 0.45 X 0.5 0 0.55 0 Case Temperature Tc vs. Forward Voltage V F Luminous Flux (lm) (950mA) 34.0 V (V) F 800 1000 3000 36.0 32.0 30.0 (80mA) 28.0 26.0 24.0 2500 2000 1500 1000 500 22.0 (80mA) 0 20.0 0 20 40 60 80 Case Temperature Tc（℃） 0 100 20 40 60 80 Case Temperature Tc（℃） 100 Spectrum at Tj=25℃ Case Temperature Tc vs. CCT 3500 1.2 3000 Normalized Intensity(arb.) (950mA) 2500 CCT(K) 400 600 I (ｍA) F Case Temperature Tc vs. Luminous Flux 3500 38.0 200 2000 (80mA) 1500 1000 500 1 0.8 (950mA) 0.6 0.4 (80mA) 0.2 0 0 0 20 40 60 80 300 100 Case Temperature Tc（℃） 500 700 900 Wavelength(nm) 6 sharp LD-E10-1-14-A Model No. GW6TGBJC50C http://www.sharp-world.com/products/device/ Contents in this technical document be changed without any notice due to the product modification. 4．Reliability The reliability of products shall be satisfied with items listed below. 4-1.Test items and test conditions Confidence level：90％ No. Test item Test conditions 1 Temperature Cycle 2 3 4 5 samples Defective LTPD n C (%) - 40 ℃(30 min) ～ + 100 ℃(30 min), 100 cycles 11 0 20 Tstg = + 60 ℃, RH = 90 %, Time = 1000 h 11 0 20 Tstg = + 100℃, Time = 1000 h 11 0 20 Tstg = - 40 ℃, Time = 1000 h 11 0 20 Tc = 80 ℃, I F = 950 mA, Time = 1000 h 11 0 20 Shock Acceleration: 15000 m/s , Pulse width: 0.5 ms Direction: 3 directions (X, Y and Z) 3 trials in each direction 5 0 50 Vibration Frequency: 100 to 2000 Hz for 4 minutes per trial Acceleration: 200 m/s 2 Direction: 3 directions (X, Y and Z) 4 trials in each direction 5 0 50 Temperature Humidity Storage High Temperature Storage Low Temperature Storage Steady State Operaring Life 2 6 7 4-2.Failure criteria No. Parameter Symbol 1 2 Forward Voltage Luminous Flux VF Φ Failure criteria V F ＞Initial value×1.1 Φ ＜Initial value×0.7 7 sharp LD-E10-1-14-A Model No. GW6TGBJC50C Contents in this technical document be changed without any notice due to the product modification. http://www.sharp-world.com/products/device/ 5．Quality level 5-1.Applied standard (ISO2859-1) 5-2.Sampling inspection (A single normal sampling plan,level S-4) 5-3.Inspection items and defect criteria No. Item Defect criteria 1 No radiation No light emitting 2 3 Electro-optical Not conforming to the specification characteristics External (Forward voltage, Luminous flux and Chromaticity values) dimensions (External dimensions of ①and②shown in Page2) as defective only when electro-optical characteristics is affected by. <If any question arises regardless of above mentioned criterion> Appearance Major defect AQL 0.1 Not conforming to the specification Nonconformity observed in product appearance is determined 4 Classification Minor defect 0.4 ■Foreign material,scratch, or bubble at emitting area:0.8mm ■Fiber generation at emitting area:0.2mm ib width and 2.5mm inlengh ■Foreign material at connection terminal:0.8mmΦ ■Substrate burr on edge:Over dimension tolerance (Note) Products with removable foreign material attached on is not determined to be defective. 8 sharp LD-E10-1-14-A Model No. GW6TGBJC50C http://www.sharp-world.com/products/device/ Contents in this technical document be changed without any notice due to the product modification. 6．Supplements 6-1.Chromaticity rank table (Tolerance：x,y±0.005) (Tj=25℃) Chromaticity coordinates Rank 1 2 000K x y Point 1 Point 2 Point 3 Point 4 0.5097 0.5311 0.5404 0.5190 0.4060 0.4060 0.4180 0.4180 3 000K x y 0.4287 0.4404 0.4454 0.4334 0.3980 0.3980 0.4080 0.4080 (I F =80mA) (I F =950mA) ---- Black Body curve Chromaticity Diagram 0.460 0.440 0.420 0.400 y 2200K 0.380 2000K 2700K 3000K 0.360 0.340 0.320 0.400 0.420 0.440 0.460 0.480 0.500 0.520 0.540 0.560 0.580 x 9 sharp LD-E10-1-14-A Model No. GW6TGBJC50C Contents in this technical document be changed without any notice due to the product modification. http://www.sharp-world.com/products/device/ 6-2.Packing ・ One tray composed of 40 pieces ・ 5 trays(200 piecies)and one upper lid-tray in one moisture-proof bag ・ 2 bags(400 pieces) in one carton ・ Dimensions of outer carton:235×220×90mm (Reference value) (Note 1)Thre are cases of one carton composed of one bag (200 pieces) (Note 2) State of packing is dubject to change. ＜Outer carton＞ ＜One bag＞ 200 pieces×２bags＝400 pieces 40 pieces×5 trays＝200 pieces ＜One tray＞ 5×8＝40 pieces (225mm) Silica gel Silica gel 10 (210mm) sharp LD-E10-1-14-A Model No. GW6TGBJC50C http://www.sharp-world.com/products/device/ Contents in this technical document be changed without any notice due to the product modification. 6-3.Label ・ Lot No.indication 1) Outer carton XX 11 B 25 ① ② ③ ④ ①Production plant code Following label is attached on outer carton. (Note 3) Label format is subjected to change. SHIPMENT TABLE PART No. GW6TGBJC50C QUANTITY：400 RANK SHARP ④Shipping date（01 ～ 31） ←Lot No. 1 CORPORATION （from january to Doccmber in ABC order） ←Quantity XX12B01 MADE IN *********** ③Shipping month ←Model number ←（Model number+ suffix code） (GW6TGBJC50CX) LOT No. ②Shipping year（Year last 2 digits） ←Rank RC ※Notation may be different ←Production country ・ MADE IN **** ・ MADE IN **** SHARP LABEL ・ Lot No.indication XX 1 9 G 11 123 A ① ② ③ ④ ⑤ ⑥ ⑦ 2)Moisture-Proof bag Following label is attached on moisture-proof bags. (Note 3) Label format is subjected to change. SHIPMENT TABLE PART No. GW6TGBJC50C (GW6TGBJC50CX) LOT No. SHARP XX20G01054A CORPORATION MADE IN *********** SHARP LABEL RC ②Shipping year（Year last digit） ③Shipping month（1 ～ 9 or O,N,D） ④Fixed code G ←Model number ⑤Shipping date （01 ～ 31） ←（Model number+suffix code） QUANTITY：200 RANK １ ①Production plant code ←Quantity ⑥Serial No. ←Lot No. ⑦Backup code A ←Production country ※Notation may be different ・ MADE IN **** ・ MADE IN **** Model No. & 6-4. Indication printed on product Model No. and control No. are indicated on substrate surface. 1) Model No. ＆ Rank: 1st line:Abbreviated Model No 'GBJCC ' is indicated." 2nd line:Rank: 2) Control No. Indicated as follows; 12 B 11 ① ② ③ ① Year of production (the last two figures of the year) ② Month of production (to be indicated alphabetically with January corresponding to A) ③ Date of production (01～31) Control No. 11 sharp LD-E10-1-14-A Model No. GW6TGBJC50C Contents in this technical document be changed without any notice due to the product modification. http://www.sharp-world.com/products/device/ 7．Precautions ① Storage conditions Please follow the conditions below. ・ Before opend:Temperature 5 ～ 30℃, Relative humidity less than 60%. (Before opened LED should be used within a year) ・ After opened:Temperature 5 ～ 30℃, Relative humidity less than 60%. (Please apply soldering within 1 week) ・ Avoid exposing to air with corrosive gas. If exposed, electrode surface would be damaged,which may affect soldering. ② Usage conditions This product is not designed for use under any of the following conditionds. Pleasecarefully check the performance and reliability well enough in case of using under any of the following conditions; ・ In a please with a lot of moisture,dew condensation,briny air, and corrosive gas. (CL,H2S,NH3,SO2,NOX,etc) ・ Under the direct sumlight,outdoor exposure,and in a dusty please. ・ In water, oil,medical finrd, and organic solvent. Please do not use component parts like rujbberwhich may contain sulfur(gasket packing, adhesive material,etc.) Please note that any strong acidic or alcoholic elements could effect the silicon resin used in the LED device. The heat and light released from the LED device,could generate halogen gas from the surounding materials,which may have adverse impact on the module.Before using please consider carefully about this issue. ③ Heat radiation and Installation If forward curent (I F ) is applied to single-state module at any curent,there is a risk of damaging LED or emitting smoke,due to increase in temperature. Equip with specified heat radiator(heat sink),and avoid heart being stuffed inside the module. Material of substrate is alumina ceramic.IF installed inappropriately,trouble of insufficient heat radiation may occur,which may result in board cracks or lighting defects due to overheat. Please take particular notice for installation. Refer to the following cautions while installing the LED device on heat sink. ・ Apply thermolysis adhesive,adhesive sheet or peculiar connector when mounted on heat radiator. In case of applying adhesive or adhesive sheet only,check the effectiveness and reliability before fixing. If LED comes off from heat radiator,unusual temperature rise entails hazardous phenomena including device deterioration,comming off of solder at leads,and emitting smoke,slong with LED device deffects. 12 sharp LD-E10-1-14-A Model No. GW6TGBJC50C Contents in this technical document be changed without any notice due to the product modification. http://www.sharp-world.com/products/device/ ・ When LED device is mechanically fixed or locked,Please take into consideration regarding the method of attachment due to fail from stress. ・ Please apply appropriate stress and design carefully,when fixing the LED device using holder. Any excessive or uneven stress could break LED deviceʼ s substrate. ・ Avoid convexly uneven boards. Convex board is subject to substrate cracking or debasement of heat release. ・ It is recommented to apply adhesive or adhesive sheet with high thermal conductivity for radiation of heat effectively. ・ Please take care about the influence of color change of adhesive or adhesive sheet in initial and long termperiod,which may affect light output or color due to change of reflectance from backside. ・ Any excessive or uneven stress on the ceramic substrate could break the substrate. Please design such that,proper/uniform stress is applied on the substrate,when fixing the LED device using a holder. ・ When fixing the LED device with a holder,please take note if any excessive or uneven stress is applied when pressing the substrate with holder.Due to this,the gap may arise between LED device and adhesive material,which may affect the heat dissipation of the device. ・ Do not touch resin part including white resin part on the surface of LED. No light emission may occur due to damage of resin or cutting wire of LEDs by outer force. When using tweezers,please handle by side part of ceramic or the specified area shown below. Current control circuit Handling area ・ The outer edges of the substrate may be uneven in some cases. Please avoid choosing these areas as fixing points,while designing for installation. ・ In case of using heat radiation sheet or heat radiation adhesive,light reflection or absorption of these materials may influence the output of LED device. and hence careful consideration is required while choosing the radiation sheet ro adhesive. ④ Connecting method Use soldering for connections. Follow the conditioons mentioned below,to preserve the connection strength. ・ Use soldering iron with thermo controller(tip temperature 380℃,within 5 seconds per one place. 13 sharp LD-E10-1-14-A Model No. GW6TGBJC50C Contents in this technical document be changed without any notice due to the product modification. http://www.sharp-world.com/products/device/ ・ Secure the solderwettability on whole solder pad and leads. ・ During the soldering process,put the ceramic board on materials whose conductivity is poor enough not to radiate heat of soldering. ・ Warm up(with using a heated plate) the substrate is recommended before soldering. (preheat condition:100℃～ 150℃,within 60sec) ・ Avoid touching any part of resin with soldering iron. ・ This product is not designed for reflow and flow soldering. ・ Avoid such lead arrangement as applying stress to solder-applied area. ・ Please do not detach solder and make re-solder. ・ Please solder evenly on each electrode. ・ Please prevent flux from touching to resin. ・ Do the soldering on stable stand.Avoid soldering on moving or vibrating objects. ・ Please avoid touching the soldering unit to resin. ⑤ Static electricity This product is subject to static electricity,so take measures like wearing wrist band to cope with it. Install circuit protection device to drive circuit, if necessary. ⑥ Drive method ・ Any reverse voltage cannot be applied to LEDs when they are in operation or not. Design a circuit so that any flow of reverse or forward voltage can not be applied to LEDs when they are out of operation. ・ Module is composed of LEDs connected in both series and parallel. Constant voltage power supply runs off more than specified current amount due to lowered VF caused by temperature rise.Constant current power supply is recommended to drive. ・ Be cautious while putting on/off the power supply,as excess current,excess voltage or reverse voltage may get injucted to the device in some cases. ⑦ Cleaning Avoid cleaning,since LED device may be effected in some cases by cleaning. ⑧ Color-tone variation Chromaticity of this product is monitored by integrating sphere right after the operation. Chromaticity varies depending on measuring method,light spread condition,or ambient temperature. Please verify your actual conditions before use. 14 sharp LD-E10-1-14-A Model No. GW6TGBJC50C Contents in this technical document be changed without any notice due to the product modification. http://www.sharp-world.com/products/device/ ⑨ Safety ・ Looking directly at LEDs for a long time may result in hurting your eyes. ・ In case that excess curent(over ratings)is supplied to the device,hazardous phenomena including abnormal heat generation,emitting smoke,or catching fire can caused. Take appropriate measures to excess current and voltage. ・ In case of solder connecting method,there is a possibility of fatigue failure by heat. Please fix the leads in such case to protect from short circuit or leakage of electricity caused by contact. ・ Please confirm the safety standards or regulations of application devices. ・ Please be careful with substrate edges,that may injure your hands. ⑩ Other cautions Guarantee covers the compliance to the quality standards mentioned in the specifications, however it does not cover the compatibility with application of the end-use,including assembly and usage environment. In case any quality problems ocurred in the application of end-use,details will be separately discussed and determined between the parties hereto. 15 sharp LD-E10-1-14-A http://www.sharp-world.com/products/device/