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RockStar® accessories
Contents
RockStar® accessories
RockStar® accessories
Introduction
J.2
Crimp contacts
J.4
Coding
J.12
Shield lever
J.16
Other accessories
J.20
J
1460950000 – 2014/2015
J.1
RockStar® accessories
Introduction
RockStar® accessories
Inadditiontoheavy-dutyconnectors,RockStar®alsoincludesfunctionalandsafety
accessories–includingcrimpcontacts,codingsystemsandshieldclamps–tohelp
youwithyourfacilitycabling.
Atechnicallypropercrimpconnectionshouldbegas-tightandcorrosion-resistant.
Machinedcrimpcontactsareavailablewithdifferentperformancerequirementsand
witheithersilverorgoldplating.
Whenaligningmultipleconnectorswithsimilarmatingprofileswithinonefacility,you
mustsafeguardagainstaccidentalpluggingmistakes.TheRockStar®productlinealso
includesthecorrespondinglockingpins,codingsystemsandpolecodingforthis
purpose.
Ifmultipleshieldedcablesarebeingfedintotheconnectorhousingusinga
flexiblehoseoramulti-cablefeed,thentheshieldingshouldnormally
beconnectedtoashieldclampattachedtoaninsert.The
potentialisconductedtothehousingusingthemetallic
transition.Theshieldedconductorisfastenedtotheshield
clampwithshieldclips,whichareavailableinavarietyof
sizes.
J
Solid
Weidmüller’scodingsystemcanhelpyoutoclearly
classifyandorganiseyourconnectorswhilealso
ensuringthattheycannotbepluggedinincorrectly.
J.2
1460950000 – 2014/2015
RockStar® accessories
Introduction
Secure
Solid,machinedcrimpedcontactsensureagas-tight
andcorrosion-resistantcrimp.
J
Optimised shielding
Shieldclampsandshieldclips
allowtheshieldtobedirectly
attachedtotheconnector
housing.
1460950000 – 2014/2015
J.3
RockStar® accessories
Crimp contacts
Crimp contacts for fixed-pole inserts
Technical data
Material
Surface hard gold-plated
Surface hard silver-plated
Contact resistance
Clamping range
Stripping length
for HD and HDD inserts
Copper alloy
for HE and HEE inserts
Copper alloy
0.8 µm
3 µm
≤ 4 mΩ
0.14 ... 2.5 mm2
26 ... 14 AWG
8 mm
0.8 µm
3 µm
≤ 2 mΩ
0.5 ... 4.0 mm2 20 ... 12 AWG
7.5 mm
For HD and HDD inserts
Crimp contacts
Surface Gold
Male
100
100
100
100
Surface Silver
Female
Qty. Type
Order No.
100 HDC-C-HD-SM0.14-0.37AU 1651620000
100
100
100
100
100
Type
Order No.
HDC-C-HD-BM0.14-0.37AU 1651670000
HDC-C-HD-SM0.5AU
HDC-C-HD-SM0.75-1.00AU
HDC-C-HD-SM1.5AU
HDC-C-HD-SM2.5AU
1651630000
1651640000
1651650000
1651660000
HDC-C-HD-BM0.5AU
HDC-C-HD-BM0.75-1.00AU
HDC-C-HD-BM1.5AU
HDC-C-HD-BM2.5AU
1651680000
1651690000
1651700000
1651710000
HDC-C-HD-SM0.14-0.37AG
HDC-C-HD-SM0.5AG
HDC-C-HD-SM0.75-1.00AG
HDC-C-HD-SM1.5AG
HDC-C-HD-SM2.5AG
1651520000
1651530000
1601750000
1651550000
1651560000
HDC-C-HD-BM0.14-0.37AG
HDC-C-HD-BM0.5AG
HDC-C-HD-BM0.75-1.00AG
HDC-C-HD-BM1.5AG
HDC-C-HD-BM2.5AG
1651570000
1651580000
1601760000
1651600000
1651610000
3.5
steel spring
1.6
steel spring
3.5
21.6
25
Conductor cross-section
Insulation stripping length
0.14 – 0.37 mm2
0.50 mm2
0.75 – 1.00 mm2
1.50 mm2
AWG 26-22 8 mm
AWG 20
8 mm
AWG 18
8 mm
AWG 16
8 mm
2.50 mm2
AWG 14
8 mm
Tools
Crimping tool
CTX CM 1.6 / 2.5
Order No.
9018490000
CTIN CM 1.6/2.5
Contact release tool
Removal Tool HD
9205430000
1866730000
J
For HE and HEE inserts
Crimp contacts
Surface Gold
Male
Female
Qty. Type
100 HDC-C-HE-SM0.5AU
100 HDC-C-HE-SM0.75-1.00AU
100 HDC-C-HE-SM1.5AU
100 HDC-C-HE-SM2.5AU
100 HDC-C-HE-SM4.0AU
100 HDC-C-HE-SM4.65AU
Order No.
1651420000
1651430000
1651440000
1651450000
1651460000
1116540000
Type
HDC-C-HE-BM0.5AU
HDC-C-HE-BM0.75-1.00AU
HDC-C-HE-BM1.5AU
HDC-C-HE-BM2.5AU
HDC-C-HE-BM4.0AU
HDC-C-HE-BM4.65AU
Order No.
1651470000
1651480000
1651490000
1651500000
1651510000
1116530000
HDC-C-HE-SM0.5AG
HDC-C-HE-SM0.75-1.00AG
HDC-C-HE-SM1.5AG
HDC-C-HE-SM2.5AG
HDC-C-HE-SM4.0AG
1200500000
1200600000
1200700000
1200800000
1200900000
HDC-C-HE-BM0.5AG
HDC-C-HE-BM0.75-1.00AG
HDC-C-HE-BM1.5AG
HDC-C-HE-BM2.5AG
HDC-C-HE-BM4.0AG
1201100000
1201200000
1201300000
1201400000
1201500000
Surface Silver
100
100
100
100
100
4.5
7.6
4.5
2.5
25
22.3
7.5
Conductor cross-section
Insulation stripping length
0.50 mm2
0.75 – 1.00 mm2
1.50 mm2
2.50 mm2
4.00 mm2
4.65 mm2
AWG 20
AWG 18
AWG 16
AWG 14
AWG 12
7.5 mm
7.5 mm
7.5 mm
7.5 mm
7.5 mm
AWG 11
7.5 mm
Tools
J.4
Crimping tool
CTX CM 1.6 / 2.5
Order No.
9018490000
CTIN CM 1.6/2.5
Contact release tool
Removal Tool HE
9205430000
1866750000
1460950000 – 2014/2015
RockStar® accessories
Crimp contacts
Crimp contacts for fixed-pole inserts
Technical data
Material
Surface hard silver-plated
Contact resistance
Clamping range
Stripping length
For HQ and MixMate inserts
Copper alloy
3 µm
≤ 1 mΩ
1.5 ... 6 mm2
16 ... 10 AWG
8 mm
For HQ and MixMate inserts
Female
Type
HDC C HX SM1.5AG
HDC C HX SM2.5AG
HDC C HX SM4.0AG
HDC C HX SM6.0AG
Order No.
1002910000
1002920000
1002930000
1002940000
Type
HDC C HX BM1.5AG
HDC C HX BM2.5AG
HDC C HX BM4.0AG
HDC C HX BM6.0AG
Order No.
1002950000
1002960000
1002970000
1002980000
Ø6
Qty.
25
25
25
25
Ø4
Ø6
Surface Silver
Male
Ø6
Crimp contacts
29.1
23.6
Conductor cross-section
Insulation stripping length
1.50 mm2
2.50 mm2
AWG 16
8 mm
AWG 14
AWG 12
AWG 10
8 mm
8 mm
8 mm
4.00 mm2
6.00 mm2
Tools
Crimping tool
CTIN CM 1.6/2.5
Order No.
9205430000
Contact release tool
Removal Tool HX
1002990000
J
1460950000 – 2014/2015
J.5
RockStar® accessories
Crimp contacts
Crimp contacts for HighPower
Technical data
Material
for HighPower 250 A
Copper alloy
Surface hard silver-plated
Contact resistance
3-5 μm
≤ 0.1 mΩ
Clamping range
25 ... 95 mm²
AWG 4 ... AWG 000
Stripping length
30 mm*
For HighPower 250 A
95 mm²
HDC HP 250 M 95
1119100000
HDC HP 250 F 95
1079770000
Note: * In the version described here, the crimp contacts can be used for crimp connections with flexible,
stranded, and finely stranded copper wires (according to DIN 48201 part 1 and DIN 57 295 VDE 0295)
or with crimping inserts (according to DIN 48083 part 1, part 3 and part 4). We would be glad to customize the crimp contact to fit your requirements.
ø18
1079720000
73
ø34.8
1079730000
1079740000
1079750000
ø42.9
HDC HP 250 F 25
HDC HP 250 F 35
HDC HP 250 F 50
HDC HP 250 F 70
91
14.2
14.2
ø31.3
1079680000
1119080000
1119090000
91
ø23.5
1079690000
Order No.
43
ø37.5
Female
ø42.9
HDC HP 250 M 25
HDC HP 250 M 35
HDC HP 250 M 50
HDC HP 250 M 70
Order No.
ø22.5
Male
43
ø37.5
Wire connection
crosssection*
25 mm²
35 mm²
50 mm²
70 mm²
ø34.5
Crimp contacts
73
Conductor cross-section Insulation stripping length
25 mm2
35 mm2
50 mm2
70 mm2
95 mm2
AWG 4
23 mm
AWG 2
AWG 1
AWG 00
AWG 000
23 mm
23 mm
23 mm
23 mm
Hand crimping tools
Designation
Hand crimping tool
Hand crimping tool
Type
MTR 160
MTR 300
Order No.
9017250000
9021390000
J
Crimping inserts MTR 160
Cross-section (mm²)
25
35
50
70
95
Code to
DIN 48083
10
12
14
16
18
Crimping width (mm)
Code to
DIN 48083
10
12
14
16
18
Crimping width (mm)
7.0
7.0
7.0
7.0
7.0
Order No.
9020920000
9020930000
9020940000
9020950000
9020960000
Crimping inserts MTR 300
Cross-section (mm²)
25
35
50
70
95
J.6
7.0
7.0
7.0
7.0
7.0
Order No.
9021450000
9021460000
9021470000
9021480000
9022290000
1460950000 – 2014/2015
RockStar® accessories
Crimp contacts
Crimp contacts for HighPower
Technical data
Material
for HighPower 550 A
Copper alloy
Surface hard silver-plated
Contact resistance
3-5 μm
≤ 0.1 mΩ
Clamping range
50 … 240 mm²
AWG 1/0 … kcmil 500
Stripping length
30 mm*
For HighPower 550 A
1157800000
1079790000
1079780000
1119110000
1120580000
1120590000
HDC HP 550 F 50
HDC HP 550 F 95
HDC HP 550 F 120
HDC HP 550 F 150
HDC HP 550 F 185
HDC HP 550 F 240
1177100000
1079810000
1079820000
1079830000
1079840000
1120600000
Note: * In the version described here, the crimp contacts can be used for crimp connections with flexible,
stranded, and finely stranded copper wires (according to DIN 48201 part 1 and DIN 57 295 VDE 0295)
or with crimping inserts (according to DIN 48083 part 1, part 3 and part 4). We would be glad to customise the crimp contact to fit your requirements.
ø18
HDC HP 550 M 50
HDC HP 550 M 95
HDC HP 550 M 120
HDC HP 550 M 150
HDC HP 550 M 185
HDC HP 550 M 240
14.2
73
ø42.9
ø34.8
91
14.2
ø31.3
91
ø23.5
Order No.
43
ø37.5
Female
ø42.9
Order No.
ø22.5
Male
43
ø37.5
Wire connection
crosssection*
50 mm²
95 mm²
120 mm²
150 mm²
185 mm²
240 mm²
ø34.5
Crimp contacts
73
Conductor cross-section Insulation stripping length
50 mm2
95 mm2
120 mm2
150 mm2
185 mm2
240 mm2
AWG 1
AWG 000
AWG 0000
AWG 00000
AWG 000000
kciml 500
30 mm
30 mm
30 mm
30 mm
30 mm
30 mm
Hand crimping tools
Designation
Hand crimping tool
Hand crimping tool
Type
MTR 160
MTR 300
Order No.
9017250000
9021390000
J
Crimping inserts MTR 160
Cross-section (mm²)
50
95
120
150
185
240
Code to
DIN 48083
14
18
20
22
25
28
Crimping width (mm)
Code to
DIN 48083
14
18
20
22
25
28
Crimping width (mm)
7.0
7.0
7.0
7.0
7.0
7.0
Order No.
9020940000
9020960000
9020970000
9020980000
9020990000
9021000000
Crimping inserts MTR 300
Cross-section (mm²)
50
95
120
150
185
240
1460950000 – 2014/2015
7.0
7.0
7.0
7.0
7.0
7.0
Order No.
9021470000
9022290000
9022300000
9022310000
9022320000
9022330000
J.7
RockStar® accessories
Crimp contacts
Crimp contacts for the modular ConCept system
Technical data
Material
Surface hard gold-plated
Surface hard silver-plated
Contact resistance
Clamping range
Stripping length
CM-3
Copper alloy
CM-5
Copper alloy
CM-10
v
CM-HE
Copper alloy
CM ST Hybrid
Tin-bronze
3 µm
≤ 1 mΩ
1.5 ... 10 mm2
16 ... 7 AWG
10 mm
3 µm
≤ 2 mΩ
0.5 ... 4.0 mm2
20 ... 12 AWG
7 mm
0.8 µm
3 µm
≤ 4 mΩ
0.14 ... 2.5 mm2
26 ... 14 AWG
8 mm
0.8 µm
3 µm
≤ 2 mΩ
0.5 ... 4.0 mm2
20 ... 12 AWG
7.5 mm
≤ 5 mΩ
0.25 … 0.5 mm²
AWG 24 … 20
3 mm
For CM-3 modules
Crimp contacts
Order No.
1698120000
Female
HDC-C-M3-BM1.5AG
Order No.
1698130000
100
100
100
100
1698140000
1682260000
1682280000
1682300000
HDC-C-M3-BM2.5AG
HDC-C-M3-BM4.0AG
HDC-C-M3-BM6.0AG
HDC-C-M3-BM10.0AG
1698150000
1682270000
1682290000
1682310000
HDC-C-M3-SM2.5AG
HDC-C-M3-SM4.0AG
HDC-C-M3-SM6.0AG
HDC-C-M3-SM10.0AG
12
steel spring
10.2
5
3.6
6.1
Qty. Male
100 HDC-C-M3-SM1.5AG
6.1
Surface Silver
5
10.2
12
steel spring 28.25
30.75
Conductor cross-section
Insulation stripping length
1.50 mm2
2.50 mm2
AWG 16
10 mm
AWG 14
AWG 12
AWG 10
10 mm
10 mm
10 mm
AWG 7
10 mm
4.00 mm2
6.00 mm2
10.00 mm2
Tools
J
Crimping tool 1.5 ... 2.5 mm2
CTX CM 1.6 / 2.5
Order No.
9018490000
CTIN CM 1.6/2.5
Crimping tool 4 ... 10 mm2
9205430000
CTX CM 3.6
Crimping tool 1.5 ... 10 mm²
9018480000
CTIN CM 3.6 Contact release tool
Removal Tool CM3
9205440000
1866710000
For CM-5 modules
Crimp contacts
Order No.
1682320000
Female
HDC-C-M5-BM0.5AG
Order No.
1682330000
100
1682340000
1682360000
1682380000
1682400000
HDC-C-M5-BM0.75-1.00AG
HDC-C-M5-BM1.5AG
HDC-C-M5-BM2.5AG
HDC-C-M5-BM4.0AG
1682350000
1682370000
1682390000
1682410000
100
100
100
HDC-C-M5-SM0.75-1.00AG
HDC-C-M5-SM1.5AG
HDC-C-M5-SM2.5AG
HDC-C-M5-SM4.0AG
8
steel spring
6
2.5
4
8
4
6
steel spring
26.75
4.1
Qty. Male
100 HDC-C-M5-SM0.5AG
4.1
Surface Silver
24.25
Conductor cross-section
Insulation stripping length
0.5 mm2
0.75 - 1.00 mm2
1.50 mm2
2.50 mm2
4.00 mm2
AWG 20
AWG 18
AWG 16
AWG 14
AWG 12
7 mm
7 mm
7 mm
7 mm
7 mm
Tools
J.8
Crimping tool
CTX CM 1.6 / 2.5
Order No.
9018490000
CTIN CM 1.6/2.5
Contact release tool
Removal Tool CM5
9205430000
1866720000
1460950000 – 2014/2015
RockStar® accessories
Crimp contacts
For CM-10 modules and ConCept system bus, 1 and 4 poles
Crimp contacts
Surface Gold
Surface Silver
Qty. Male
100 HDC-C-HD-SM0.14-0.37AU
100 HDC-C-HD-SM0.5AU
100 HDC-C-HD-SM0.75-1.00AU
100 HDC-C-HD-SM1.5AU
100 HDC-C-HD-SM2.5AU
100
100
100
100
100
HDC-C-HD-SM0.14-0.37AG
HDC-C-HD-SM0.5AG
HDC-C-HD-SM0.75-1.00AG
HDC-C-HD-SM1.5AG
HDC-C-HD-SM2.5AG
Order No.
1651620000
1651630000
1651640000
1651650000
1651660000
1651520000
1651530000
1601750000
1651550000
1651560000
Female
HDC-C-HD-BM0.14-0.37AU
HDC-C-HD-BM0.5AU
HDC-C-HD-BM0.75-1.00AU
HDC-C-HD-BM1.5AU
HDC-C-HD-BM2.5AU
HDC-C-HD-BM0.14-0.37AG
HDC-C-HD-BM0.5AG
HDC-C-HD-BM0.75-1.00AG
HDC-C-HD-BM1.5AG
HDC-C-HD-BM2.5AG
Order No.
1651670000
1651680000
1651690000
1651700000
1651710000
1651570000
1651580000
1601760000
1651600000
1651610000
steel spring
3.5
steel spring
1.6
3.5
21.6
25
Conductor cross-section
Insulation stripping length
0.14 – 0.37 mm2
0.50 mm2
0.75 – 1.00 mm2
1.50 mm2
2.50 mm2
AWG 26-22
AWG 20
AWG 18
AWG 16
8 mm
8 mm
8 mm
8 mm
AWG 14
8 mm
Tools
Crimping tool
CTX CM 1.6 / 2.5
Order No.
9018490000
CTIN CM 1.6/2.5
Contact release tool
Removal Tool HD
9205430000
1866730000
For CM-HE modules and ConCept system bus, 1-pole HE
Crimp contacts
Surface Gold
Qty. Male
100 HDC-C-HE-SM0.5AU
100 HDC-C-HE-SM0.75-1.00AU
100 HDC-C-HE-SM1.5AU
100 HDC-C-HE-SM2.5AU
100 HDC-C-HE-SM4.0AU
100 HDC-C-HE-SM4.65AU
Order No.
1651420000
1651430000
1651440000
1651450000
1651460000
1116540000
Female
HDC-C-HE-BM0.5AU
HDC-C-HE-BM0.75-1.00AU
HDC-C-HE-BM1.5AU
HDC-C-HE-BM2.5AU
HDC-C-HE-BM4.0AU
HDC-C-HE-BM4.65AU
Order No.
1651470000
1651480000
1651490000
1651500000
1651510000
1116530000
HDC-C-HE-SM0.5AG
HDC-C-HE-SM0.75-1.00AG
HDC-C-HE-SM1.5AG
HDC-C-HE-SM2.5AG
HDC-C-HE-SM4.0AG
1200500000
1200600000
1200700000
1200800000
1200900000
HDC-C-HE-BM0.5AG
HDC-C-HE-BM0.75-1.00AG
HDC-C-HE-BM1.5AG
HDC-C-HE-BM2.5AG
HDC-C-HE-BM4.0AG
1201100000
1201200000
1201300000
1201400000
1201500000
Surface Silver
100
100
100
100
100
4.5
7.6
4.5
2.5
25
22.3
7.5
Conductor cross-section
Insulation stripping length
0.50 mm2
0.75 – 1.00 mm2
1.50 mm2
2.50 mm2
4.00 mm2
4.65 mm2
AWG 20
AWG 18
AWG 16
AWG 14
AWG 12
7.5 mm
7.5 mm
7.5 mm
7.5 mm
7.5 mm
AWG 11
7.5 mm
Tools
Crimping tool
CTX CM 1.6 / 2.5
Order No.
9018490000
CTIN CM 1.6/2.5
Contact release tool
Removal Tool HD
9205430000
1866750000
For ConCept ST modules with hybrid insert
Crimp contacts hybrid
20.9±0.2
Female
14.3±0.2
6.6±0.2 5.84±0.1
21.4±0.2
1.9±0.1
1.83±0.1
5.85±0.1
2.4±0.1
Order No.
1096180000
1.9±0.1
Female
IE-PIC-HYB-S-0.5-300
2.4±0.1
Order No.
1096150000
Ø1.83+0.04
-0.02
Qty. Male
300 IE-BIC-HYB-P-0.5-300
Ø1-0.04
Male
14.8±0.2
Conductor cross-section Insulation stripping length
0.21 – 0.50 mm2
AWG 24-20 3.5 mm
Accessories
Crimping tool hybrid
HTF HYB
1460950000 – 2014/2015
Order No.
1119580000
J.9
J
RockStar® accessories
Crimp contacts
Fibre optic contacts
Fibre-optic cables guarantee interference-free transmission
without any feedback.
The new fibre-optic contacts can now also be used in heavyduty connectors. Their shape corresponds to that of our proven
HD contacts for connecting conventional copper wires.
Accordingly, they can be assembled in existing connectors of
the HD series, as well as being suitable for use with the
ConCept modular system. It is even possible to connect fibreoptic wires and copper wires in a single connector.
The advantages at a glance:
• Immune to electromagnetic interference
• Absolute contact separation
• Weight reduction by dispensing with copper wires
• High transmission capacity and large bandwidth
• All advantages now also available for robust industrial environments
HDC-C-HD ... LWL 1.0 POF
Technical data
2.2 mm
Polymer fibre diameter
1.0 mm
< 3 dB
– the HDC-C-HD LWL contacts in plugged-in state:
< 2 dB
Area for crimping
the fibres
3-wing contact
retaining clip
Ø 2.5
28.8
Attenuation
– Requirement to DIN IEC Part 7 Section 2/05.94:
Ø 1.55
Ø 1.05
14.2
max. spring travel 3.0 mm
Connection for POF cable
Maximum outer diameter
Material
Temperature range
–40 °C to +85 °C
Contact material
Over-spring
Nickel-silver
Copper alloy
Ø 3.2
Ø 2.4
Ø 3.5
Ordering data
Order No.
1773630000
Female
HDC-C-HD-B-LWL 1.0 POF
Order No.
1773640000
Ø 2.5
Ø 1.58
Ø 1.05
Area for crimping
the fibres
11.0
9.0
Qty. Male
HDC-C-HD-S-LWL 1.0 POF
5
3-wing contact
retaining clip
Ø 2.5
26.5
J
Ø 2.4
Ø 3.5
HD inserts must be ordered separately
J.10
1460950000 – 2014/2015
Instructions for assembling fibre optic contacts
Cutting tool
including positioning sleeve
1. Cut POF cable (polymer optical fibre) to the required length
with cutting tool (we recommend the KT 8).
Type
Qty.
KT 8
1
Order No.
9002650000
2. The end face of the fibre of 2.2 mm POF cables must be
polished before crimping onto the fibre optic contact. Insert
end of POF cable into polishing disc and polish with polishing sheet placed on a smooth surface (e.g. glass plate).
Wipe away any residues after polishing. The best optical
attenuation values are obtained with wet polishing.
RockStar® accessories
Crimp contacts
Polishing disc for fibre-optic cable
3. Strip sheath of 2.2 mm POF cable to at least 14 mm for female contacts (HDC-C-HD-B-LWL) and at least 19 mm for male contacts (HDC-C-HD-S-LWL).
Polishing sheet, 1000 grit size
Type
Qty.
Order No.
PS LWL/POF
1
9020390000
PB LWL/POF
1
9020400000
2.2 mm POF cable
4. Crimping:
A. Insert POF cable into male contact, then both together
into the crimping die.
B.The female contact has to be inserted angled slightly downwards into the die.
Make sure the end face of the contact and the plastic fibre
press against the locator.
C. Squeeze the hand levers until the tool unlocks.
D. Release option in case of incorrect operation.
A. Male
Stripping tool
for fibre-optic cable
Type
AM LWL/POF
Qty.
1
Order No.
9020360000
J
B. Female
Crimping tool
for fibre-optic set
Type
HTX-HDC/POF
Qty.
1
Order No.
9010950000
C.
Contact release tool
D.
for removing machined HD and fibre-optic contacts
Type
Removal Tool HD
1460950000 – 2014/2015
Qty.
1
Order No.
1866730000
J.11
RockStar® accessories
Coding
Coding pins
Where several connectors of similar type are arranged on a
machine, it is essential to avoid the risk of connectors being
inserted in the wrong place.
If you have up to 6 connectors to code, Weidmüller coding pins
are the simplest solution. They allow 6 secure coding variations.
In this case, you substitute 2 M3 fastening screws on the female
insert by coding pins. On the male insert, you leave the
opposing fastening screws where they are and substitute the
others by coding pins. You then have a pair of inserts that fit
together. The coding diagram illustrates the system.
Ordering data
Coding arrangement for coding pins
Type
SPB-M 3
Qty.
10
Order No.
1203600000
Allow 4 coding pins for each connector.
M
F
M
F
M
F
M
F
M
F
M
F
21.6 ±0.4
12.6 ±0.2
A
Ø 5.2
J
J.12
1460950000 – 2014/2015
Coding system with guiding function
If you have more than 6 connectors of similar type to code, you
need coding pins and coding sockets.
Replace all M3 fastening screws of an insert by 2 coding pins
and 2 coding sockets. You then fit 2 coding pins and 2 coding
sockets to the mating insert, in a complementary arrangement.
Fit coding pins to the other connectors in the same way, but
with a different arrangement. The coding diagram illustrates the
system.
Ordering data DSTV
Coding arrangement for coding pins
For fixed-pole inserts and ConCept
plastic frames
Cod. socket 5 mm dia
Cod. pin 4 mm dia
Type
Qty.
Order No.
DSTV COST4
100
1471300000
DSTV COBU5
100
1471500000
Plan to have four coding pins and four
coding sockets for each connector.
A
25.9 ±0.5
16.8 ±0.4
14.9 ±0.2
24.6 ±0.4
A
M
F
M
F
M
F
M
F
M
F
M
F
M
F
M
F
M
F
M
F
M
F
M
F
M
F
M
F
M
F
M
F
Ø 6.5
Ø4
J
Ordering data HDC CM
For ConCept metal frames
Type
HDC CM
GUIDING PIN
Cod. socket 5 mm dia
Cod. pin 4 mm dia
Qty.
100
Order No.
1202660000
HDC CM
100
GUIDING SOCKET
1202670000
Plan to have four coding pins and four
coding sockets for each connector.
A
24.2 ±0.5
Ø4
15.2 ±0.4
12.6 ±0.2
21.6 ±0.4
A
1460950000 – 2014/2015
RockStar® accessories
Coding
Ø 6.5
J.13
RockStar® accessories
Coding
Assembly instructions for the coding system for the
RockStar® HDC HighPower connectors
The coding elements (available under Accessories) can be used
to code up to five connectors.
Ordering data
Coding arrangement Male/Female
Mounting frame
Order No.
HDC 06B HP250 MPL1
1103680000
HDC 24B HP250 MPL2
TYP1
HDC 24B HP250 MPL2
TYP2
HDC 24B HP250 MPL3
TYP1
HDC 24B HP250 MPL3
TYP2
HDC 24B HP250
MPL4PE T1
HDC 24B HP250
MPL4PE T2
HDC 24B HP250 MPL4
TYP1
HDC 24B HP250 MPL4
TYP2
1103690000
Kodierschemata Stift/Buchse
Male
Female
1103740000
1079640000
1103750000
1212890000
1212910000
1160430000
1160440000
16
42
2.5
30
J
Type
140
J.14
1460950000 – 2014/2015
RockStar® accessories
Coding
HE coding pin
Use the HE coding pin for a quick and simple solution to avoid
mixing up your plug-in connections. The coding pin can be
inserted into a single contact chamber (instead of a crimp
contact) on both the male and female side of the connector. The
opposite mated contact then remains free. The HE coding pin
can be used to code all inserts and modules using HE-series
crimp contacts.
These include the following:
• HA crimp inserts
• HE crimp inserts
• HEE inserts
• HQ 5 insert
• HQ 8 insert
• S8/24 insert (power contacts)
• CM-HE module
Ordering data
Type
HDC HE CP
6.9
2.9
Order No.
1003240000
.5
ø4
ø3
ø 2.6
Qty.
100
24
HQ 7 coding system
You can protect 7-pole HQ connectors against false insertions
by using the HQ 7 coding system. Both a coding pin and socket are used for protection. Six different variants are
permitted by the shape of the optional coding which is aligned
centrally in the connector. Refer to the coding diagram for the
layout.
Ordering data
Coding arrangement Male/Female
Type
HDC HQ 7 CPM
Qty.
50
Order No.
1003230000
HDC HQ 7 CPF
50
1003220000
Note: six-way coding is possible with a
coding pin.
M
F
M
F
M
F
M
F
M
F
M
F
ø 4.4
ø5
5.9
ø 4.4
ø5
5.9
23.5
28.5
12.7
5
28.6
1460950000 – 2014/2015
J.15
J
RockStar® accessories
Shield lever
Shield lever for sizes 3, 4, 6 and 8
for fitting of shield clamps or KLBÜ 3–8 SC
Technical data
Use
Clamping of the shield
Fastening of shield lever
Cable connection system
To PE terminal, both sides, 2nd screw for fixing
Shield clamp or KLBÜ clamping yoke
No. shield clamps or KLBÜ clamping yokes
Size 3
Size 4
Size 6
Size 8
1*
2*
3*
5*
see page J.20
Steel
Galvanised
Clamping range shield clamp
Material
Surface
Temperature range
Note: *Fastening points of shield clamp, 16 mm spacing
–40 ºC ... +125 ºC
Shield lever
for standard inserts and the ConCept modular system (plastic frame)
HDC SHIELD LEVER 3 SC
Order No.
1867390000
20
16
4
2
M4
M3
12
Qty.
1
17
Size
3
33.5
28.5
Type
HDC SHIELD LEVER 3 SC
44
4.3
4.25
34 +1.0
45
HDC SHIELD LEVER 4 SC
Type
HDC SHIELD LEVER 4 SC
Size
4
Qty.
1
Order No.
1867370000
20
16
4
M4
M3
2
44
33.5
17
13
8.5
4
4.3
4
15
32
4.25
47 +1.0
58
13.2 +0.3
HDC SHIELD LEVER 6 SC
Qty.
1
Order No.
1867380000
30
20
16
2
M3 M4
44
33.5
13
4
4
17
Size
6
8.5
Type
HDC SHIELD LEVER 6 SC
4.3
16
48
56
4.25
68 +1.0
79
13.2 +0.3
HDC SHIELD LEVER 8 SC
Qty.
1
Order No.
1867360000
60
48
30
16
8
2
M3 M4
4
8.5
Size
8
33.5
13
17
Type
HDC SHIELD LEVER 8 SC
44
J
13.2 +0.3
16
40
48
80
94 +1.0
J.16
4.3
4.25
13.2 +0.3
1460950000 – 2014/2015
RockStar® accessories
Shield lever
Shield lever
for standard inserts and the ConCept modular system (plastic frame) – special versions
SHIELD LEVER 8 MOD 35 mm
Order No.
1000950001
70
30
2
M4
M3
28.5
16
67
4
33.5
Qty.
1
7
Size
8
17
8.5
Type
SHIELD LEVER 8 MOD 35mm
48
4.3
1.5
4.5
80
93.5 +0.1
0
4.25
104.5
8.5
13.2 +0.1
0
Shield lever
Special versions
SHIELD LEVER 8 MOD HIGH
Qty.
1
Order No.
1009310000
70
30
M4
M3
7
Size
8
14
7
Type
SHIELD LEVER 8 MOD HIGH
4
16
2.7
Ø 4.2
63.7
48
80
2
98
105.5
HDC SHIELD LEVER 8 LL
Qty.
1
Order No.
1011380000
17
2
9.7
33.5
3.8
4.3
44
Size
8
5.15
Type
HDC SHIELD LEVER 8 LL
94 +0.1
0
4.25
13.2 +0.3
0
1460950000 – 2014/2015
J.17
J
RockStar® accessories
Shield lever
Shield lever
for the ConCept modular system (metal frame) – straight version
SHIELD LEVER 3 MOD
Type
SHIELD LEVER 3 MOD
Size
3
Qty.
1
Order No.
1983910000
4
20
16
14
7
M3
2.7
Ø 4.2
44
M4
40.5
2
48
SHIELD LEVER 4 MOD
Size
4
Qty.
1
Order No.
1983920000
32
M3 8
7
2.7
Ø 4.2
44
14
7
Type
SHIELD LEVER 4 MOD
52
2
59.5
SHIELD LEVER 6 MOD
Type
SHIELD LEVER 6 MOD
Size
6
Qty.
1
Order No.
1983930000
48
16
8
2.7
Ø 4.2
44
14
7
7
M3
75
2
82.5
SHIELD LEVER 8 MOD
Size
8
Qty.
1
Order No.
1983940000
70
30
M4
7
14
7
M3
53
4
16
48
80
2.7
Ø 4.2
Type
SHIELD LEVER 8 MOD
98
2
105.5
SHIELD LEVER 8 MOD HIGH
Order No.
1009310000
70
30
M4
M3
4
16
63.7
48
80
Ø 4.2
Qty.
1
7
Size
8
14
7
Type
SHIELD LEVER 8 MOD HIGH
2.7
J
98
105.5
J.18
2
1460950000 – 2014/2015
RockStar® accessories
Shield lever
Shield lever
for the ConCept modular system (metal frame) – 45° angled version
SHIELD LEVER 3 CSB 45°
Type
SHIELD LEVER 3 CSB 45°
Size
3
Qty.
1
Order No.
1017040000
20
16
4
14
7
M3
°
45
19.8
2.7
Ø 4.2
44
M4
40.5
2
48
6.8
SHIELD LEVER 4 CSB 45°
Order No.
1017050000
32
M3 8
7
Qty.
1
°
45
19.8
2.7
Ø 4.2
44
7
Size
4
14
Type
SHIELD LEVER 4 CSB 45°
2
52
59.5
6.8
SHIELD LEVER 6 CSB 45°
Type
SHIELD LEVER 6 CSB 45°
Size
6
Qty.
1
Order No.
1017060000
48
16
8
°
7
14
7
M3
Ø 4.2
2.7
19.8
44
45
2
75
82.5
6.8
J
SHIELD LEVER 8 CSB 45°
Order No.
1017070000
70
30
M4
M3
63.7
4
16
48
2.7
Ø 4.2
80
°
45
31.9
Qty.
1
7
Size
8
14
7
Type
SHIELD LEVER 8 CSB 45°
2
98
105.5
6.8
SHIELD LEVER 8 CSB 45°L
Type
SHIELD LEVER 8 CSB 45°L
Size
8
Qty.
1
Order No.
1018760000
70
30
M4
7
16
48
80
98
105.5
1460950000 – 2014/2015
°
45
Ø 4.2
2.7
53.7
4
21.9
14
7
M3
2
6.8
J.19
RockStar® accessories
Other accessories
Shield clamps for shield levers
of size 3 (06B), 4 (10B), 6 (16B) and 8 (24B)
Technical data
Use
Clamps shield on the shield lever
Fastening of shield lever
With supplied fastening accessories
Cable diameter mm
10
9
8
7
6
5
4.5
Steel
Galvanised
–40 ºC ... +125 ºC
Clamping range shield clamp
Shield clamp 10 mm
Shield clamp 9 mm
Shield clamp 8 mm
Shield clamp 7 mm
Shield clamp 6 mm
Shield clamp 5 mm
Shield clamp 4.5 mm
Material
Surface
Temperature range
Gauge of fastening holes mm
20
20
20
20
16
16
16
Shield clamps
J
Type
SHIELD CLAMP 4.5 WO S
Qty.
100
Order No.
1018120000
SHIELD CLAMP 5 WO S
SHIELD CLAMP 6 WO S
SHIELD CLAMP 7 WO S
SHIELD CLAMP 8 WO S
SHIELD CLAMP 9 WO S
SHIELD CLAMP 10 WO S
SHIELD CLAMP 14 WO S
100
100
100
100
100
100
100
1018130000
1018150000
1018160000
1018170000
1018180000
1018110000
1041490000
Type
HDC SHIELD CLAMP 4.5
Qty.
100
Order No.
1912190000
HDC SHIELD CLAMP 5.0
HDC SHIELD CLAMP 6.0
HDC SHIELD CLAMP 7.0
HDC SHIELD CLAMP 8.0
HDC SHIELD CLAMP 9.0
HDC SHIELD CLAMP 10.0
HDC SHIELD CLAMP 14.0
100
100
100
100
100
100
1
1912200000
1912210000
1912220000
1912230000
1912240000
1912250000
1002820000
Shield contact clips with fitting materials
J.20
1460950000 – 2014/2015
RockStar® accessories
Other accessories
HDC GRIP PANEL 8 SC
Technical data
Use
To establish direct contact to bulkhead
Fastened with integrated M5 screws
Advantages
Broad contact surface gives large-area contact
Low contact resistance; high torsional rigidity
Shield can be connected to grip panel
Material data Grip Panel 8 SC
Material
Steel
Surface
Temperature range
Galvanised
–40 °C to 125 °C
System data
Size
24B or 8
KLBÜ and shield clamps can be used
Cable ties can be used for fixing cable
Grip panel
Type
HDC GRIP PANEL 8 SC
Qty.
5
Order No.
1934770000
142
Ø 4.2
8
100
M3
104
M5
124
135
PE and mounting screws
J
Type
HDC PE HA SCREW M4x5.5
1460950000 – 2014/2015
Qty.
50
Order No.
1025660000
HDC PE HE SCREW M4x7.8
HDC PE HD/ HDD/CF SCREW M4x6
HDC PE HSB/S SCREW M5x8
HDC PE S6/6 SCREW M4x8
50
50
50
50
1025670000
1029440000
1029470000
1029520000
HDC FIXING SC SIZE1 M3x6
HDC FIXING SCREW M3x10
50
50
1168850000
1029510000
J.21
RockStar® accessories
Other accessories
Locking foot for TS 35 mounting rail
Locking hook
Example: DSTV-TS
J
Ordering data
Type
DSTV-TS 6-24
Ordering data
Qty.
10
Order No.
1595220000
Type
DSTV-TS 6 VH
DSTV-TS 10-24 VH
Note:
For all inserts apart from HA and all inserts of size 1
J.22
Qty.
10
Order No.
1595230000
10
1595240000
Note:
For all inserts apart from HA and all inserts of size 1
1460950000 – 2014/2015
RockStar® accessories
Other accessories
HDC screw adapter
The screw adapter is an IP20 installation solution with a full
metal construction. The inserts are screwed into the screw
adapters. The fastening screws for the inserts should be
tightened with 0.5 Nm torque.
After the contact insert has been properly connected with the
screw adapter, it can be mounted to the bulkhead or used as a
mating connector, depending on the particular version. Three
different screw adapters are possible based on the screw-in
angle. The required mounting hardware is included.
HDC ADAPTER W. SCREW
Order No.
1017010000
17.85
Qty.
1
18.75
Type
HDC ADAPTER W. SCREW
34
19
Note: Knurled screw interlock for the connector.
HDC SCREW ADAPTER
Order No.
1002790000
17.85
Qty.
1
18.78
Type
HDC SCHRAUBADAPTER
34
J
19
Note: Rectangular cut-out and M4 screws for mounting to wall panel; M3 screws for mounting
the insert in the adapter.
HDC SCREW ADAPTER W/O T
Order No.
1028030000
17.85
Qty.
1
18.78
Type
HDC SCREW ADAPTER W/O T
34
19
Note: Direct mounting on wall panel with rectangular cut-out and M3 screws
F
D
E
Y
X
A
M4
Size
Dimension „X“
Dimension „Y“
3
52.0 mm
65.0 mm
4
65.0 mm
78.0 mm
6
85.5 mm
98.5 mm
8
112.0 mm
125.0 mm
1460950000 – 2014/2015
36
22
B
C
Size
Type
SIze 3
HE
06
38
A
Size 4
HE
10
51
Size 6
HE
16
71.5
Size 8
HE
24
98
B
+ 0.2
+ 0.5
+ 0.2
+ 0.5
+ 0.2
+ 0.5
+ 0.2
+ 0.5
C
44
48
57
61
77.5
81.5
104
108
D
+ 0.2
+ 0.5
+ 0.2
+ 0.5
+ 0.2
+ 0.5
+ 0.2
+ 0.5
36
36
36
36
E
+ 0.2
+ 0.5
+ 0.2
+ 0.5
+ 0.2
+ 0.5
+ 0.2
+ 0.5
F
27
14
27
14
27
14
27
14
+ 0.2
+ 0.5
+ 0.2
+ 0.5
+ 0.2
+ 0.5
+ 0.2
+ 0.5
J.23
RockStar® accessories
Other accessories
J
Adapter plates, plastic
Cover plates
Adapter plates, SUB-D
Technical data
Technical data
Technical data
Adapter plates, plastic
Material
Sealing material
Colour
Temperature range
Class of protection
PA6
Cover plates
Material
PA6 / FE
Adapter plates, SUB-D
Material
TPE-S
orange/grey
–30 °C to +110 °C
IP 65
Sealing material
Colour
Temperature range
Class of protection
TPE-S
orange/grey
–30 °C to +110 °C
IP 65
Sealing material
Colour
Temperature range
Class of protection
Ordering data
Ordering data
Type
Size
orange
ADP-8/3-OR
3
10
1664980000
ADP-8/4-OR
4
10
1665000000
ADP-8/6-OR
grey
ADP-8/3-GR
6
10
1665020000
3
10
1664990000
ADP-8/4-GR
ADP-8/6-GR
4
6
10
10
1665010000
1665030000
J.24
Qty.
Order No.
Type
Size
PA6
grey
–30 °C to +110 °C
Ordering data
Qty.
Order No.
Type
9457300000
Size 3 / Plastic
ADS/6-1/9
1 x SUB-D 9
ADS/6-2/9
ADS/6-1/15
Sheet steel
ABD-1 sheet steel
Plastic, grey
ABD-2-GR
1
10
2
10
1664330000
ABD-3-GR
ABD-4-GR
ABD-5-GR
ABD-6-GR
3
4
5
6
10
10
10
10
1664350000
1664360000
1664370000
1664390000
ABD-8-GR
Plastic, orange
ABD-8-OR
8
10
1664970000
8
10
1664960000
Aperture
Qty.
Order No.
10
1665940000
2 x SUB-D 9
1 x SUB-D 15
10
10
1665950000
1666200000
ADS/6-2/15
2 x SUB-D 15
Size 4 / Plastic
ADS/10-1/25
1 x SUB-D 25
10
1666210000
10
1666220000
ADS/10-2/25
2 x SUB-D 25
Size 6 / Plastic
ADS/16-1/25
1 x SUB-D 25
10
1666230000
10
1666320000
ADS/16-2/25
ADS/16-1/37
ADS/16-2/37
2 x SUB-D 25
1 x SUB-D 37
2 x SUB-D 37
10
10
10
1666330000
1666340000
1666350000
ADS/16-1/50
1 x SUB-D 50
10
1666460000
1460950000 – 2014/2015
Profile seals
RockStar® accessories
Other accessories
Gaskets
J
Ordering data
Ordering data
Type
HDC DG 07A
Size
1
Qty.
5
Order No.
1044580000
Type
HDC FLDG 04A
Size
1
HDC DG 10A
HDC DG 06B
HDC DG 10B
HDC DG 16A
HDC DG 16B
HDC DG 32A
HDC DG 24B
HDC DG 48A 32B
HDC DG 48B
2
3
4
5
6
7
8
9/10
12
5
5
5
5
5
5
5
5
5
1044590000
1044610000
1044620000
1044600000
1044630000
1044640000
1044650000
1044660000
1044670000
HDC FLDG 10A
HDC FLDG 06B
HDC FLDG 10B
HDC FLDG 16A
HDC FLDG 16B
HDC FLDG 32A
HDC FLDG 24B
HDC FLDG 32B
HDC FLDG 48B
2
3
4
5
6
7
8
10
12
HDC-HB10 AWVL FD HB-10 AWVL
Note:
for bulkhead and coupling housings
1460950000 – 2014/2015
Qty.
5
Order No.
1044480000
5
5
5
5
5
5
5
5
5
1044490000
1044500000
1044510000
1044520000
1044530000
1044540000
1044550000
1044560000
1044570000
500
1855680000
Note:
for bulkhead housings
J.25
RockStar® accessories
Other accessories
Protective transportation cap for IP66 housings
The protective transportation caps are available for sizes 3, 4, 6
and 8. They can be used with the IP65/IP66 standard housings.
The transportation caps are easy to attach and provide IP20
protection. They can be used with all bottom housing sections,
bulkhead housings or base housings. A lanyard (not included)
can be threaded through the built-in eyelet.
Technical data
Material
Polypropylene
UL94
Colour
Temperature range
Class of protection
HB
white/transparent
–55 ºC ... +110 ºC
IP20
Protective transportation cap for IP66 housings
HDC 06B DC
Type
HDC 06B DC
Qty.
10
Order No.
1215900000
62
18
46
J
HDC 10B DC
Type
HDC 10B DC
Qty.
10
Order No.
1215910000
76
18
96
18
123
18
46
HDC 16B DC
Type
HDC 16B DC
Qty.
10
Order No.
1215920000
46
HDC 24B DC
Type
HDC 24B DC
Qty.
10
Order No.
1215930000
46
J.26
1460950000 – 2014/2015
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