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Your application is broken down into many smaller parts
Our connections bring them together to create a
comprehensive whole
Let’s connect.
FieldPower® Control
You expect flexible application options
Examples of the use of FieldPower®
Power distributors with PROFIBUS bifurcation in an
automotive paint shop
Integrated field cabling solution
Furniture store logistics
You can avoid potential problem areas and ensure strong
operating reliability by leaving the 400 V cable uncut at the
bifurcation point. In addition, the FieldPower® bifurcation
module facilitates quick, error-free installation.
Automated storage and retrieval systems are used here.
Light grids measure the maximum height and overhang
during pallet verification. The drive controls and light grid
signalling is handled using the AS interface. FieldPower® is
used as the connectivity solution for power, signals and
data: a 400 V AC connection for the local drives, 24 V DC to
power the light grid and ASI communication for the drives
and the light grid signals.
The bifurcation electronics for the Profibus are well protected
in the robust FieldPower® cover. The best choice for con­
necting the adjacent module are the pre-assembled Profibus
cables in the cover with moulded M12 plugs. The interface
to the local frequency converter is the joint plug-in connector
for 400 V and Profibus, which is easy to replace if service is
needed, minimising system downtime.
Customer solution modules
2
This solution connects the light grid’s senders and receivers
via pre-assembled M12 Y cables with the AS interface E/A
module and the 24 V power supply. In addition, the drivers
are completely integrated, so that mechatronic functional
units can be added to the assembly simply and error-free.
Finished toolbox 8000004778
Engine control unit with bus connection
Compact solution for local drive technology
Motor distributors for energy, data and signals for
the transport and sorting of clothing
The motor starter is attached directly to the FieldPower® Box
in order to integrate the power distribution and motor control
functions into one enclosure located on site. The result is
dramatically reduced installation and commissioning times.
Facility planning is also accelerated with this integrated and
flexible drive solution.
In applications where production and distribution deal
with a large number of pieces in a short period of time, the
buffer zone has to be flexible enough to match the volume.
In addition, the goods have to be counted, controlled,
­labelled and/or picked. Smart system solutions with local
motor control units are the best choice for controlling these
complex processes efficiently and economically.
The FieldPower® Box with motor starters and frequency converters is available in variants for specific functions which
feature standardised connections. Depending on the variant
chosen, one or two three-phase motors are connected to the
IEC 23570-compliant RockStar® HQ plug-in connector using
pre-assembled cables. Pluggable M12 connections provide
control options for an AS interface, sensor system and handheld controller. On the operating side, installed LEDs indicate
the operational status, the Fieldbus status and also an error
message if the motor overheats.
400-V-junction with contact module and plug-in connector
FieldPower® retractable seals allow cables to be inserted
quickly according to their protection class, and plug-in
­connectors facilitate the error-free connection of the motor
while the mechanics are installed. Uninterrupted operation
is ensured by the use of separate cables: 400 V, RS485 data
line with shield connections and 24 V with additional control
signals. There is even an optional personal safety feature
available in the form of a lockable maintenance switch,
a definite must-have for systems that aim to meet UK safety
standards.
Finished toolbox 8000008216 & 8000008456
3
Power distribution with automatic circuit breakers in
warehouse technology for long goods
4
Feed-in box with power distribution and lockable
power switch for local peripherals in production
logistics
Space-optimised storage, fully automated material handling,
and efficient process chains are the primary tasks of warehouse technology for long goods and sheet metal. Outlets
on the supply lines must be installed to provide power
­supply to the local control panels and drive equipment for
the motors, including protective measures.
To ensure continuous material flow in production, you
need alternative routes in order to maintain the pre-defined
pulse times. This requires system and layout modules with
pre-defined and tested functions using modular controls and
modular software.
The FieldPower® Box with automatic circuit breakers facilitates the installation of up to two fused power outlets in a
very short time and with little effort. The standard Box is
already equipped with three-phase automatic circuit breakers
to protect the outbound lines from short circuits and overload. The users greatly reduce the time, material and work
needed for installation of the FieldPower® Box LSA, thereby
gaining an efficient, cost-effective solution.
FieldPower® Control modules support these flexible system
concepts in a unique way. All of the functions you need can
be reproduced with our range of carry-over parts. In this
case, it is the pluggable 400 V branching with integrated
circuit breaker for short-circuit and overload protection.
The ET200 PRO stations, including the required line breaker
for maintenance work, are also available – and some series
come with a lockable twist grip.
Finished toolbox 8000006235 & 8000006884
Customer solution modules
Sockets with FI protective circuit in the gondola and
nave of wind power plants
CEE 400/230V sockets for maintenance work in the
wind power plant tower
In order to ensure the uninterrupted operation of wind power
plants, service technicians need to be able to perform their
maintenance and control tasks on the gondola and nave as
comfortably as possible. This means that 230 V outlets have
to be available at various places in such a way that neither
the top box nor the pitch box needs to be opened.
It is a strict requirement to install fault current circuit breakers
(RCD or GFCI) for personal safety which cannot influence
the surrounding systems when triggered. Sockets and their
respective protective circuits must be clearly labelled and
visible so that the status can be checked and the system
switched back on quickly and without confusion.
Because of their height, wind power plants can be assembled only in individual parts. Therefore, the towers are
brought to the erection site in segments and the mechanical
and electrical connections are carried out there.
This FieldPower® Control module meets all of these requirements. It is also very compact, so it can be installed onto a
mounting plate without a lower shell and – suiting the strict
mechanical requirements – it is very robust.
Finished toolbox 8000012708
The wiring concept for the tower interior lighting and the
service sockets follows this segmented assembly. Initially,
only the lower shells are installed in the tower segments.
The cable segments are pre-assembled at the factory for a
custom fit. These are rolled out at the construction site and
then fastened to the lower shells in the tower segments.
The segments are connected using plug-in connectors.
The advantages of this system are that it offers greater theft
protection and that installation can be done regardless of
the temperature.
Customer solution modules
5
FieldPower®
The connection principle
1
2
0.6 Nm
3
130
4
5
mm
6
90°
Click
Click
7
8
2,0 Nm
?
An installation video can be seen at:
www.weidmueller.com/de/
FieldPower_Video
6
Practical tip: if the cable is too
short, FieldPower® is the solution
The cable needs only to be stripped,
not cut. No confusion, no incorrect
connections. The ideal solution for later
installation, as well.
Help with project planning
FieldPower® Control
CAD models can be found at
http://catalog.weidmueller.com
BG GHDE HO PT6
BG GHDE 10P HO PT6
PTS 4...
PT6...
GH PT6
GH 10P PT6
BG GHDE HO PT6
BG GHDE 10P HO PT6
PTS 4...
PT6...
GH PT6
GH 10P PT6
23
75
72.2
78.5
GHDE 10P HO ON/OFF PTS4
BG GHDE HO SA UL PT6
PT6...
GH PT6
GH 10P PT6
34.7
44.5
34.7
56.5
66
64
BG GHDE HO PT6
BG GHDE 10P HO PT6
TS 35 PT6
GH PT6
GH 10P PT6
38.4
20
4.35
7.6
42
56.5
34.7
115.4
Ø 3.4
Ø 7.8
129
87
84
66
54
65
6
65.5
7
BG GHDE 10P HO PT6
84
87
160,5
56
46
1.5 ± 0.3 Nm
135
10
46
56
Ø8
Ø 3.4
6
5.7 ± 0.1
2
Ejot Delta
PT WN5412 H 40x...
159
Maximum screw-in depth
TS 35 PT6
GH 10P PT6
BG GHDE 10P REG
33.5
54.5
1
0
45
55
6.8
≤ 44
1,5 Nm
Pos. 3
58
8.5
46.5
68
68
58 3
68
58
68
8.5
8
40
mm
Pos. 2
1x
40
50
>2
click
≤ 82
0
≤ 67
0
45
6.9
55
43
45
0
0
45 ±0.5
1
1
1
0
54.5
43
55
43
54.5
1
1
8.5 ≤ 55
46.5
35
≤ 55
152
BG GHDE HO PT6
1,5 ± 0,3 Nm
134
Ø 3,4
6
87
Ø8
84
5,7 ± 0,1
Ejot Delta
PT WN5412 H 40x...
4,15
Einschraubtiefe
176
3
55
61,5
B
103
30
69
31
31,3
Ø 16,3
26
Ø 27,4
31
Ø 32
Ø 20,3
32
11
B
2
133
TS 35 PT6
GH PT6
TS 35 PT6
54.5
43
45
55
40
kg
68
68
58
40
68
0.4
✓
✗
6.8
55
45
M≤
CLICK
8.5
46.5
1070140000
9
BG GHDE 10P HO KK138
130
89
129
110
BG GHDE LED M4 PT6
1 Nm
(4 x M4)
195
179
159
50
22
Material 1.4301/2B
64
90
107
118
≥3
32
M4 (4x)
Ø16.1 +0.3
0
Ø8.5 (2x)
in this area
0.5
DIN EN ISO 1101
M 16
EN 50262
10
≤5
Help with project planning
FieldPower® Control
Built-in power loss
Permitted built-in power loss in relation to the external ambient temperature and the maximum ambient temperature
for the components built in to the FieldPower® Box GHDE 10P REG
Pvzul = Permitted built-in power loss
40.0
35.0
Pvzul [W]
30.0
for Tu outside 25 °C
25.5 W
25.0
20.0
20.1 W
15.0
14.8 W
for Tu outside 35 °C
20.1 W
for Tu outside 45 °C
14.8 W
14.8 W
10.0
9.7 W
9.7 W
9.7 W
4.7 W
4.7 W
5.0
0.0
0
10
20
Tu max inside 50 °C
0.0 W
30
40
50
Outside temperature [°C]
Tu max inside 60 °C
Tu max inside 70 °C
60
70
80
Tu max inside 80 °C
Tu max = maximum allowable device temperature
Permitted built-in power loss in relation to the external ambient temperature and the maximum ambient temperature
for the components built in to the FieldPower® Box 10P HO without hinged lid
Pvzul = Permitted built-in power loss
40.0
35.0
30.0
Pvzul [W]
25.0
for Tu outside 25 °C
21.7 W
20.0
15.0
10.0
16.5 W
for Tu outside 35 °C
16.5 W
11.8 W
11.8 W
for Tu outside 45 °C
11.8 W
7.7 W
7.7 W
7.7 W
4.1 W
4.1 W
5.0
0.0
1.0 W
0
10
20
30
40
50
60
70
80
Outside temperature [°C]
Tu max inside 50 °C
Tu max inside 60 °C
Tu max inside 70 °C
Tu max inside 80 °C
Tu max = maximum allowable device temperature
11
Weidmüller – Partner in Industrial Connectivity.
As experienced experts we support our customers and partners around the world
with products, solutions and services in the industrial environment of power,
signal and data. We are at home in their industries and markets and know the
technological challenges of tomorrow. We are therefore continuously developing
innovative, sustainable and useful solutions for their individual needs.
Together we set standards in Industrial Connectivity.
Weidmüller Interface GmbH & Co. KG
Klingenbergstraße 16
32758 Detmold, Germany
Phone +49 5231 14-0
Fax
+49 5231 14-292083
[email protected]
www.weidmueller.com
1421950000/11/2012/SMMD
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