IRF IR3507MPBF

NOT RECOMMENDED FOR NEW DESIGNS
REPLACEMENT PRODUCT – IR3507ZPBF
IR3507PbF
DATA SHEET
XPHASE3TM PHASE IC
DESCRIPTION
The IR3507 Phase IC combined with an IR XPhase3TM Control IC provides a full featured and flexible way to
implement power solutions for the latest high performance CPUs and ASICs. The “Control” IC provides
overall system control and interfaces with any number of “Phase” ICs which each drive and monitor a single
phase of a multiphase converter. The XPhase3TM architecture results in a power supply that is smaller, less
expensive, and easier to design while providing higher efficiency than conventional approaches.
FEATURES IR3507 PHASE IC
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
Power State Indicator (PSI) interface provides the capability to maximize the efficiency at light loads.
7V/2A gate drivers (4A GATEL sink current)
Converter output voltage up to 5.1 V (Limited to VCCL-1.4V)
Loss-less inductor current sensing
Feed-forward voltage mode control
Integrated boot-strap synchronous PFET
Only four external components per phase
3 wire analog bus connects Control and Phase ICs (VID, Error Amp, IOUT)
3 wire digital bus for accurate daisy-chain phase timing control without external components
Anti-bias circuitry prevents excessive sag in output voltage during PSI de-assertion
PSI input is ignored during power up
Debugging function isolates phase IC from the converter
Self-calibration of PWM ramp, current sense amplifier, and current share amplifier
Single-wire bidirectional average current sharing
Small thermally enhanced 20L 4 X 4mm MLPQ package
RoHS compliant
APPLICATION CIRCUIT
12V
17
VCC
16
18
EAIN
CSIN+
BOOST
6
NC
CCS
15
14
L
VOUT+
13
12
CBST
11
COUT
10
PHSIN
GATEL
VCCL
PGND
LGND
NC
5
GATEH
IR3507
DACIN
9
4
PSI
CLKIN
3
RCS
SW
PHSOUT
2
IOUT
8
PSI
DACIN
CSIN-
20
NC
1
7
IOUT
19
EAIN
VOUT-
PHSIN
PHSOUT
CLKIN
CVCCL
VCCL
Figure 1 Application Circuit
Page 1 of 19
IR Confidential
April 2, 2009
NOT RECOMMENDED FOR NEW DESIGNS
REPLACEMENT PRODUCT – IR3507ZPBF
IR3507PbF
ORDERING INFORMATION
Part Number
IR3507MTRPBF
Package
20 Lead MLPQ
(4 x 4 mm body)
20 Lead MLPQ
(4 x 4 mm body)
* IR3507MPBF
Order Quantity
3000 per reel
100 piece strips
* Samples only
ABSOLUTE MAXIMUM RATINGS
Stresses beyond those listed under “Absolute Maximum Ratings” may cause permanent damage to the
device. These are stress ratings only and functional operation of the device at these or any other
conditions beyond those indicated in the operational sections of the specifications are not implied.
Operating Junction Temperature…………….. 0 to 150oC
Storage Temperature Range………………….-65oC to 150oC
ESD Rating………………………………………HBM Class 1C JEDEC Standard
MSL Rating………………………………………2
Reflow Temperature…………………………….260oC
PIN #
PIN NAME
VMAX
VMIN
ISOURCE
ISINK
1
2
3
4
5
6
IOUT
PSI
DACIN
LGND
PHSIN
NC
8V
8V
3.3V
n/a
8V
n/a
-0.3V
-0.3V
-0.3V
n/a
-0.3V
n/a
1mA
1mA
1mA
n/a
1mA
n/a
1mA
1mA
1mA
n/a
1mA
n/a
7
8
9
PHSOUT
CLKIN
PGND
8V
8V
0.3V
-0.3V
-0.3V
-0.3V
2mA
1mA
n/a
10
GATEL
8V
11
NC
n/a
-0.3V DC, -5V for
100ns
n/a
2mA
1mA
5A for 100ns,
200mA DC
5A for 100ns,
200mA DC
n/a
12
VCCL
8V
-0.3V
n/a
13
BOOST
40V
-0.3V
14
GATEH
40V
15
SW
34V
-0.3V DC, -5V for
100ns
-0.3V DC, -5V for
100ns
-0.3V
-0.3V
-0.3V
-0.3V
n/a
1A for 100ns,
100mA DC
3A for 100ns,
100mA DC
3A for 100ns,
100mA DC
n/a
1mA
1mA
1mA
n/a
16
VCC
34V
17
CSIN+
8V
18
CSIN8V
19
EAIN
8V
20
NC
n/a
Note:
1. Maximum GATEH – SW = 8V
2. Maximum BOOST – GATEH = 8V
Page 2 of 19
IR Confidential
5A for 100ns,
200mA DC
n/a
5A for 100ns,
200mA DC
3A for 100ns,
100mA DC
3A for 100ns,
100mA DC
n/a
10mA
1mA
1mA
1mA
n/a
April 2, 2009
NOT RECOMMENDED FOR NEW DESIGNS
REPLACEMENT PRODUCT – IR3507ZPBF
IR3507PbF
RECOMMENDED OPERATING CONDITIONS FOR RELIABLE OPERATION WITH MARGIN
8.0V ≤ VCC ≤ 28V, 4.75V ≤ VCCL ≤ 7.5V, 0 oC ≤ TJ ≤ 125 oC. 0.5V ≤ V(DACIN) ≤ 1.6V, 500kHz ≤ CLKIN ≤ 9MHz, 250kHz
≤ PHSIN ≤1.5MHz
ELECTRICAL CHARACTERISTICS
The electrical characteristics involve the spread of values guaranteed within the recommended operating conditions.
Typical values represent the median values, which are related to 25°C.
CGATEH = 3.3nF, CGATEL = 6.8nF (unless otherwise specified).
PARAMETER
Gate Drivers
GATEH Source Resistance
GATEH Sink Resistance
GATEL Source Resistance
GATEL Sink Resistance
GATEH Source Current
GATEH Sink Current
GATEL Source Current
GATEL Sink Current
GATEH Rise Time
GATEH Fall Time
GATEL Rise Time
GATEL Fall Time
GATEL low to GATEH high
delay
GATEH low to GATEL high
delay
Disable Pull-Down
Resistance
Clock
CLKIN Threshold
CLKIN Bias Current
CLKIN Phase Delay
PHSIN Threshold
PHSOUT Propagation
Delay
PHSIN Pull-Down
Resistance
PHSOUT High Voltage
PHSOUT Low Voltage
Page 3 of 19
TEST CONDITION
BOOST – SW = 7V. Note 1
BOOST – SW = 7V. Note 1
VCCL – PGND = 7V. Note 1
VCCL – PGND = 7V. Note 1
BOOST=7V, GATEH=2.5V, SW=0V.
BOOST=7V, GATEH=2.5V, SW=0V.
VCCL=7V, GATEL=2.5V, PGND=0V.
VCCL=7V, GATEL=2.5V, PGND=0V.
BOOST – SW = 7V, measure 1V to 4V
transition time
BOOST – SW = 7V, measure 4V to 1V
transition time
VCCL – PGND = 7V, Measure 1V to 4V
transition time
VCCL – PGND = 7V, Measure 4V to 1V
transition time
BOOST = VCCL = 7V, SW = PGND = 0V,
measure time from GATEL falling to 1V to
GATEH rising to 1V
BOOST = VCCL = 7V, SW = PGND = 0V,
measure time from GATEH falling to 1V to
GATEL rising to 1V
Note 1
Compare to V(VCCL)
CLKIN = V(VCCL)
Measure time from CLKIN<1V to GATEH>1V
Compare to V(VCCL)
Measure time from CLKIN > (VCCL * 50% )
to PHSOUT > (VCCL *50%), 10pF Load
@125oC
I(PHSOUT) = -10mA, measure VCCL –
PHSOUT
I(PHSOUT) = 10mA
IR Confidential
MIN
TYP
MAX
UNIT
1.0
1.0
1.0
0.4
2.0
2.0
2.0
4.0
5
2.5
2.5
2.5
1.0
10
Ω
Ω
Ω
Ω
A
A
A
A
ns
5
10
ns
10
20
ns
5
10
ns
10
20
40
ns
10
20
40
ns
30
80
130
kΩ
40
-0.5
40
35
4
45
0.0
75
50
15
57
0.5
125
55
35
µA
ns
%
ns
30
100
170
kΩ
1
0.6
0.4
%
V
1
April 2, 2009
V
NOT RECOMMENDED FOR NEW DESIGNS
REPLACEMENT PRODUCT – IR3507ZPBF
PARAMETER
PWM Comparator
PWM Ramp Slope
Input Offset Voltage
EAIN Bias Current
Minimum Pulse Width
Minimum GATEH Turn-off
Time
Current Sense Amplifier
CSIN+/- Bias Current
CSIN+/- Bias Current
Mismatch
Input Offset Voltage
Gain
Unity Gain Bandwidth
Slew Rate
Differential Input Range
Differential Input Range
Common Mode Input Range
Rout at TJ = 25 oC
Rout at TJ = 125 oC
IOUT Source Current
IOUT Sink Current
Share Adjust Amplifier
Input Offset Voltage
Differential Input Range
Gain
Unity Gain Bandwidth
PWM Ramp Floor Voltage
Maximum PWM Ramp Floor
Voltage
Minimum PWM Ramp Floor
Voltage
PSI Comparator
Rising Threshold Voltage
Falling Threshold Voltage
Hysteresis
Resistance
Floating Voltage
Page 4 of 19
TEST CONDITION
IR3507PbF
MIN
TYP
MAX
UNIT
Vin=12V
42
52.5
57
Note 1
0 ≤ EAIN ≤ 3V
Note 1
-5
-5
20
0
-0.3
55
80
5
5
70
160
mV/
%DC
mV
-200
-50
0
0
200
50
nA
nA
-1
0
1
mV
30.0
4.8
32.5
6.8
35.0
8.8
V/V
MHz
50
50
Note2
3.7
5.4
2.9
2.9
V/µs
mV
mV
V
kΩ
kΩ
mA
mA
mV
V
V/V
kHz
mV
mV
Note 1
CSIN+ = CSIN- = DACIN. Measure
input referred offset from DACIN
0.5V ≤ V(DACIN) < 1.6V
C(IOUT)=10pF. Measure at IOUT.
Note 1
6
µA
ns
ns
0.8V ≤ V(DACIN) ≤ 1.6V, Note 1
0.5V ≤ V(DACIN) < 0.8V, Note 1
Note 1
Note 1
-10
-5
0
2.3
3.6
0.5
0.5
Note 1
Note 1
CSIN+ = CSIN- = DACIN. Note 1
Note 1
IOUT Open, Measure relative to DACIN
IOUT = DACIN – 200mV. Measure
relative to floor voltage.
IOUT = DACIN + 200mV. Measure
relative to floor voltage.
-3
-1
4
4
-116
120
5.0
8.5
0
180
3
1
6
17
116
240
-220
-160
-100
mV
Note 1
Note 1
Note 1
520
400
50
200
800
620
550
70
500
700
650
120
850
1150
mV
mV
mV
kΩ
mV
IR Confidential
3.0
4.7
1.6
1.4
0
April 2, 2009
NOT RECOMMENDED FOR NEW DESIGNS
REPLACEMENT PRODUCT – IR3507ZPBF
PARAMETER
Body Brake Comparator
Threshold Voltage with EAIN
decreasing
Threshold Voltage with EAIN
increasing
Hysteresis
Propagation Delay
TEST CONDITION
IR3507PbF
MIN
TYP
MAX
UNIT
Measure relative to Floor Voltage
-300
-200
-110
mV
Measure relative to Floor Voltage
-200
-100
-10
mV
70
40
105
65
130
90
mV
ns
-1.0
-0.8
-0.4
V
15
40
70
ns
66
75
86
%
-16
100
0
200
16
400
mV
ns
360
520
960
mV
-250
-150
-50
mV
1.1
1.1
3.1
0.5
-1.5
0.1
4.0
2.0
8.0
1.5
-0.75
0.3
6.1
4
12.1
3
1
0.4
mA
mA
mA
mA
VCCL = 5V. Measure time from EAIN <
V(DACIN) (200mV overdrive) to GATEL
transition to < 4V.
OVP Comparator
OVP Threshold
Step V(IOUT) up until GATEL drives
high. Compare to V(VCCL)
Propagation Delay
V(VCCL)=5V, Step V(IOUT) up from
V(DACIN) to V(VCCL). Measure time to
V(GATEL)>4V.
Synchronous Rectification Disable Comparator
Threshold Voltage
The ratio of V(CSIN-) / V(DACIN), below
which V(GATEL) is always low.
Negative Current Comparator
Input Offset Voltage
Note 1
Propagation Delay Time
Apply step voltage to V(CSIN+) –
V(CSIN-). Measure time to V(GATEL)<
1V.
Bootstrap Diode
Forward Voltage
I(BOOST) = 30mA, VCCL = 6.8V
Debug Comparator
Threshold Voltage
Compare to V(VCCL)
General
VCC Supply Current
8V ≤ V(VCC) < 10V
VCC Supply Current
10V ≤ V(VCC) ≤ 16V
VCCL Supply Current
BOOST Supply Current
4.75V ≤ V(BOOST)-V(SW )≤ 8V
DACIN Bias Current
SW Floating Voltage
Note 1: Guaranteed by design, but not tested in production
Note 2: VCCL-0.5V or VCC – 2.5V, whichever is lower
Page 5 of 19
IR Confidential
April 2, 2009
µA
V
NOT RECOMMENDED FOR NEW DESIGNS
REPLACEMENT PRODUCT – IR3507ZPBF
IR3507PbF
PIN DESCRIPTION
PIN#
1
PIN SYMBOL
IOUT
2
3
PSI
DACIN
4
5
LGND
PHSIN
6
7
8
9
10
11
12
NC
PHSOUT
CLKIN
PGND
GATEL
NC
VCCL
13
BOOST
14
15
16
17
18
GATEH
SW
VCC
CSIN+
CSIN-
19
EAIN
20
NC
Page 6 of 19
PIN DESCRIPTION
Output of the Current Sense Amplifier is connected to this pin through a 3kΩ
resistor. Voltage on this pin is equal to V(DACIN) + 33 [V(CSIN+) – V(CSIN-)].
Connecting all IOUT pins together creates a share bus which provides an indication
of the average current being supplied by all the phases. The signal is used by the
Control IC for voltage positioning and over-current protection. OVP mode is initiated
if the voltage on this pin rises above V(VCCL)- 0.8V.
Logic low is an active low (IE low=low power state).
Reference voltage input from the Control IC. The Current Sense signal and PWM
ramp is referenced to the voltage on this pin.
Ground for internal IC circuits. IC substrate is connected to this pin.
Phase clock input.
N/A
Phase clock output.
Clock input.
Return for low side driver and reference for GATEH non-overlap comparator.
Low-side driver output and input to GATEH non-overlap comparator.
N/A
Supply for low-side driver. Internal bootstrap synchronous PFET is connected from
this pin to the BOOST pin.
Supply for high-side driver. Internal bootstrap synchronous PFET is connected
between this pin and the VCCL pin.
High-side driver output and input to GATEL non-overlap comparator.
Return for high-side driver and reference for GATEL non-overlap comparator.
Supply for internal IC circuits.
Non-Inverting input to the current sense amplifier, and input to debug comparator.
Inverting input to the current sense amplifier, and input to synchronous rectification
disable comparator.
PWM comparator input from the error amplifier output of Control IC. Body Braking
mode is initiated if the voltage on this pin is less than V(DACIN).
N/A
IR Confidential
April 2, 2009
NOT RECOMMENDED FOR NEW DESIGNS
REPLACEMENT PRODUCT – IR3507ZPBF
IR3507PbF
SYSTEM THEORY OF OPERATION
System Description
The system consists of one control IC and a scalable array of phase converters, each requiring one phase IC. The
control IC communicates with the phase ICs using three digital buses, i.e., CLOCK, PHSIN, PHSOUT and three analog
buses, i.e., DAC, EA, IOUT. The digital buses are responsible for switching frequency determination and accurate
phase timing control without any external component. The analog buses are used for PWM control and current sharing
among interleaved phases. The control IC incorporates all the system functions, i.e., VID, CLOCK signals, error
amplifier, fault protections, current monitor, etc. The Phase IC implements the functions required by the converter of
each phase, i.e., the gate drivers, PWM comparator and latch, over-voltage protection, phase disable circuit, current
sensing and sharing, etc.
PWM Control Method
The PWM block diagram of the XPhase3TM architecture is shown in Figure 1. Feed-forward voltage mode control with
trailing edge modulation is used. A high-gain wide-bandwidth voltage type error amplifier in the Control IC is used for the
voltage control loop. Input voltage is sensed by the phase ICs and feed-forward control is realized. The feed-forward
control compensates the ramp slope based on the change in input voltage. The input voltage can change due to
variations in the silver box output voltage or due to the wire and PCB-trace voltage drop related to changes in load
current.
GATE DRIVE
VOLTAGE
CONTROL IC
VIN
PHSOUT
PHASE IC
CLOCK GENERATOR
CLKOUT
VCC
CLKIN
CLK Q
VCCH
D
PHSOUT
1
PHSIN
2
D
PHSIN
PWM
COMPARATOR
GATEH
RESET
DOMINANT
SW
OFF
COUT
VCCL
DFFRH
+
GND
PWM LATCH
GATEL
ENABLE
+
+
VID6
-
REMOTE SENSE
AMPLIFIER
BODY
BRAKING
COMPARATOR
VID6
-
PSI
LGND
PSI
-
SHARE ADJUST
ERROR AMPLIFIER
EAOUT
IOUT
CURRENT
SENSE
AMPLIFIER
VID6
VID6
-
+
VID6
VID6 +
RFB
+
FB
CCOMP
RVSETPT
IROSC
CFB
CCS RCS
CSIN-
DACIN
RDRP1
VSETPT
IVSETPT
CSIN+
+
RFB1
-
+
-
3K
RCOMP
ERROR
AMPLIFIER
-
VDAC
+
+
VOSNS-
-
VDAC
PHSOUT
PHASE IC
RDRP
CDRP
IMON
VCC
CLK Q
CLKIN
D
VDAC
1
2
PHSIN
GATEH
D
VDRP
VN
VCCH
RESET
DOMINANT
U248
PWM
COMPARATOR
EAIN
Q
CBST
VID6
CLK Q
R
Thermal
Compensation
+
VDRP
AMP
PGND
OFF
+
RAMP
DISCHARGE
CLAMP
VO
VOUT
R
CLK Q
-
EAIN
VOSNS+
CBST
VID6
Q
SW
OFF
-
DFFRH
+
VCCL
PWM LATCH
-
RTHRM
ENABLE
IIN
+
VID6
-
RAMP
DISCHARGE
CLAMP
GATEL
BODY
BRAKING
COMPARATOR
VID6
PGND
OFF
-
+
PSI
PSI
SHARE ADJUST
ERROR AMPLIFIER
CURRENT
SENSE
AMPLIFIER
+
-
VID6
VID6
+
CSIN+
VID6
VID6 +
+
DACIN
CCS RCS
-
-
3K
+
ISHARE
CSIN-
Figure 1: PWM Block Diagram
Page 7 of 19
IR Confidential
April 2, 2009
NOT RECOMMENDED FOR NEW DESIGNS
REPLACEMENT PRODUCT – IR3507ZPBF
IR3507PbF
Frequency and Phase Timing Control
The oscillator is located in the Control IC and the system clock frequency is programmable from 250kHz to 9MHZ by an
external resistor. The control IC system clock signal (CLKOUT) is connected to CLKIN of all the phase ICs. The phase
timing of the phase ICs is controlled by the daisy chain loop, where control IC phase clock output (PHSOUT) is
connected to the phase clock input (PHSIN) of the first phase IC, and PHSOUT of the first phase IC is connected to
PHSIN of the second phase IC, etc. and PHSOUT of the last phase IC is connected back to PHSIN of the control IC.
During power up, the control IC sends out clock signals from both CLKOUT and PHSOUT pins and detects the
feedback at PHSIN pin to determine the phase number and monitor any fault in the daisy chain loop. Figure 2 shows the
phase timing for a four phase converter. The switching frequency is set by the resistor ROSC. The clock frequency
equals the number of phase times the switching frequency.
Control IC CLKOUT
(Phase IC CLKIN)
Control IC PHSOUT
(Phase IC1 PHSIN)
Phase IC1
PWM Latch SET
Phase IC 1 PHSOUT
(Phase IC2 PHSIN)
Phase IC 2 PHSOUT
(Phase IC3 PHSIN)
Phase IC 3 PHSOUT
(Phase IC4 PHSIN)
Phase IC4 PHSOUT
(Control IC PHSIN)
Figure 2: Four Phase Oscillator Waveforms
PWM Operation
The PWM comparator is located in the phase IC. Upon receiving the falling edge of a clock pulse, the PWM latch is set;
the PWMRMP voltage begins to increase; the low side driver is turned off, and the high side driver is then turned on
after the non-overlap time. When the PWMRMP voltage exceeds the error amplifier’s output voltage, the PWM latch is
reset. This turns off the high side driver and then turns on the low side driver after the non-overlap time; it activates the
ramp discharge clamp, which quickly discharges the PWMRMP capacitor to the output voltage of share adjust amplifier
in phase IC until the next clock pulse.
The PWM latch is reset dominant allowing all phases to go to zero duty cycle within a few tens of nanoseconds in
response to a load step decrease. Phases can overlap and go up to 100% duty cycle in response to a load step
increase with turn-on gated by the clock pulses. An error amplifier output voltage greater than the common mode input
range of the PWM comparator results in 100% duty cycle regardless of the voltage of the PWM ramp. This arrangement
guarantees the error amplifier is always in control and can demand 0 to 100% duty cycle as required. It also favors
response to a load step decrease, which is appropriate given the low output to input voltage ratio of most systems. The
inductor current will increase much more rapidly than decrease in response to load transients. The error amplifier is a
high speed amplifier with 110 dB of open loop gain. It is not unity gain stable. This control method is designed to provide
“single cycle transient response” where the inductor current changes in response to load transients within a single
switching cycle maximizing the effectiveness of the power train and minimizing the output capacitor requirements.
Page 8 of 19
IR Confidential
April 2, 2009
NOT RECOMMENDED FOR NEW DESIGNS
REPLACEMENT PRODUCT – IR3507ZPBF
IR3507PbF
An additional advantage of the architecture is that differences in ground or input voltage at the phases have no effect on
operation since the PWM ramps are referenced to VDAC.
Figure 3 depicts PWM operating waveforms under various conditions.
PHASE IC
CLOCK
PULSE
EAIN
PWMRMP
VDAC
GATEH
GATEL
STEADY-STATE
OPERATION
DUTY CYCLE INCREASE
DUE TO LOAD
INCREASE
DUTY CYCLE DECREASE
DUE TO VIN INCREASE
(FEED-FORWARD)
DUTY CYCLE DECREASE DUE TO LOAD
DECREASE (BODY BRAKING) OR FAULT
(VCCLUV, OCP, VID=11111X)
STEADY-STATE
OPERATION
Figure 3: PWM Operating Waveforms
TM
Body Braking
In a conventional synchronous buck converter, the minimum time required to reduce the current in the inductor in
response to a load step decrease is;
TSLEW =
L * ( I MAX − I MIN )
VO
The slew rate of the inductor current can be significantly increased by turning off the synchronous rectifier in response
to a load step decrease. The switch node voltage is then forced to decrease until conduction of the synchronous
rectifier’s body diode occurs. This increases the voltage across the inductor from Vout to Vout + VBODYDIODE. The
minimum time required to reduce the current in the inductor in response to a load transient decrease is now;
TSLEW =
L * ( I MAX − I MIN )
VO + VBODYDIODE
Since the voltage drop in the body diode is often comparable to the output voltage, the inductor current slew rate can be
increased significantly. This patented technique is referred to as “body braking” and is accomplished through the “body
braking comparator” located in the phase IC. If the error amplifier’s output voltage drops below the output voltage of the
share adjust amplifier in the phase IC, this comparator turns off the low side gate driver.
Lossless Average Inductor Current Sensing
Inductor current can be sensed by connecting a series resistor and a capacitor network in parallel with the inductor and
measuring the voltage across the capacitor, as shown in Figure 4. The equation of the sensing network is,
vC ( s) = vL ( s)
Page 9 of 19
1
RL + sL
= iL ( s)
1 + sRCS CCS
1 + sRCS CCS
IR Confidential
April 2, 2009
NOT RECOMMENDED FOR NEW DESIGNS
REPLACEMENT PRODUCT – IR3507ZPBF
IR3507PbF
Usually the resistor Rcs and capacitor Ccs are chosen so that the time constant of Rcs and Ccs equals the time
constant of the inductor which is the inductance L over the inductor DCR (RL). If the two time constants match, the
voltage across Ccs is proportional to the current through L, and the sense circuit can be treated as if only a sense
resistor with the value of RL was used. The mismatch of the time constants does not affect the measurement of inductor
DC current, but affects the AC component of the inductor current.
vL
iL
L
RL
RCS
CCS
Current
Sense Amp
VO
CO
c
vCS
CSOUT
Figure 4: Inductor Current Sensing and Current Sense Amplifier
The advantage of sensing the inductor current versus high side or low side sensing is that actual output current being
delivered to the load is obtained rather than peak or sampled information about the switch currents. The output voltage
can be positioned to meet a load line based on real time information. Except for a sense resistor in series with the
inductor, this is the only sense method that can support a single cycle transient response. Other methods provide no
information during either load increase (low side sensing) or load decrease (high side sensing).
An additional problem associated with peak or valley current mode control for voltage positioning is that they suffer from
peak-to-average errors. These errors will show in many ways but one example is the effect of frequency variation. If the
frequency of a particular unit is 10% low, the peak to peak inductor current will be 10% larger and the output impedance
of the converter will drop by about 10%. Variations in inductance, current sense amplifier bandwidth, PWM prop delay,
any added slope compensation, input voltage, and output voltage are all additional sources of peak-to-average errors.
Current Sense Amplifier
A high speed differential current sense amplifier is located in the phase IC, as shown in Figure 4. Its gain is nominally
32.5, and the 3850 ppm/ºC increase in inductor DCR should be compensated in the voltage loop feedback path.
The current sense amplifier can accept positive differential input up to 50mV and negative up to -10mV before clipping.
The output of the current sense amplifier is summed with the DAC voltage and sent to the control IC and other phases
through an on-chip 3KΩ resistor connected to the IOUT pin. The IOUT pins of all the phases are tied together and the
voltage on the share bus represents the average current through all the inductors and is used by the control IC for
voltage positioning and current limit protection. The input offset of this amplifier is calibrated to +/- 1mV in order to
reduce the current sense error.
The input offset voltage is the primary source of error for the current share loop. In order to achieve very small input
offset error and superior current sharing performance, the current sense amplifier continuously calibrates itself. This
calibration algorithm creates ripple on IOUT bus with a frequency of fsw/(32*28) in a multiphase architecture.
Average Current Share Loop
Current sharing between phases of the converter is achieved by the average current share loop in each phase IC. The
output of the current sense amplifier is compared with the average current at the share bus. If current in a phase is
smaller than the average current, the share adjust amplifier of the phase will pull down the starting point of the PWM
ramp thereby increasing its duty cycle and output current; if current in a phase is larger than the average current, the
share adjust amplifier of the phase will pull up the starting point of the PWM ramp thereby decreasing its duty cycle and
output current. The current share amplifier is internally compensated so that the crossover frequency of the current
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April 2, 2009
NOT RECOMMENDED FOR NEW DESIGNS
REPLACEMENT PRODUCT – IR3507ZPBF
IR3507PbF
share loop is much slower than that of the voltage loop and the two loops do not interact. For proper current sharing the
output of current sense amplifier should note exceed (VCCL-1.4V) under all operating condition.
IR3507 THEORY OF OPERATION
Block Diagram
The Block diagram of the IR3507 is shown in Figure 5, and specific features are discussed in the following sections.
CLKIN
PHSOUT
CLK Q
D
Q_100%DUTY
-
PWM LATCH
PWM COMPARATOR
PWMQ
RESET
DOMINANT
CLK Q
Q_100%DUTY
.
.
Q
VCCL
PWM RESET
RMPOUT
PHSIN
PWM RAMP
GENERATOR
VCC
VCC
Q
CALIBRATION
S
-
SET R
DOMINANT
+
1V
GATEL NONOVERLAP
COMPARATOR
1V
GATEL NONOVERLAP
LATCH
D
R
CLK
DACIN-SHARE_ADJ
Q
ANTI-BIAS
LATCH
BODY BRAKING
COMPARATOR
SW
GATEH NONGATEH NONOVERLAP
OVERLAP
LATCH
COMPARATOR
.
.
D
PWM_CLK
GATEH
R
+
100% DUTY
LATCH
BOOST
PWMQ
D
Q
PWM_CLK
CLK Q
-
200mV
S
SET R
DOMINANT
-
EAIN
RMPOUT
+
EAIN
S
PHSIN
+
GATEH
DRIVER
EAIN
GATEL
DRIVER
+
100mV
200mV
OVP
COMPARATOR
SHARE_ADJ
VCCL
PGND
-
0.8V
Q
R
0.15V
+
RESET
DOMINANT
DEBUG OFF
(LOW=OPEN)
IOUT
GATEL
SYNCHRONOUS RECTIFICATION
DISABLE COMPARATOR
S
-
NEGATIVE CURRENT
COMPARATOR
SHARE
ADJUST
AMPLIFIER
3K
CSAOUT
+
+
+
-
+
CALIBRATION
IROSCDACIN
DACIN
LGND
CURRENT SENSE
AMPLIFIER
+
-
-
-
VCCL
+
DACIN +
NEGATIVE
CURRENT
LATCH
DEBUG
COMPARATOR
X
0.75
CSIN+
CALIBRATION
1V
PSI ASSERT
D
R
CLK
VCCL
8CLK
Q
D
CLK
R
Q
CSIN-
X32.5
+
PSI
COMPARATOR
IROSC
VCCL
PHSIN
(CLKIN IF 1-PHASE)
500K
-
PSI
+
620mV
550mV
Figure 5: Block diagram
Tri-State Gate Drivers
The gate drivers can deliver up to 2A peak current (4A sink current for bottom driver). An adaptive non-overlap
circuit monitors the voltage on the GATEH and GATEL pins to prevent MOSFET shoot-through current while
minimizing body diode conduction. The non-overlap latch is added to eliminate the error triggering caused by the
switching noise. An enable signal is provided by the control IC to the phase IC without the addition of a dedicated
signal line. The error amplifier output of the control IC drives low in response to any fault condition such as VCCL
under voltage or output overload. The IR3507 Body BrakingTM comparator detects this and drives bottom gate
output low. This tri-state operation prevents negative inductor current and negative output voltage during powerdown.
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REPLACEMENT PRODUCT – IR3507ZPBF
IR3507PbF
A synchronous rectification disable comparator is used to detect converter CSIN- pin voltage, which represents
local converter output voltage. If the voltage is below 75% of VDAC and negative current is detected, GATEL drives
low, which disables synchronous rectification and eliminates negative current during power-up.
The gate drivers pull low if the supply voltages are below the normal operating range. An 80kΩ resistor is connected
across the GATEH/GATEL and PGND pins to prevent the GATEH/GATEL voltage from rising due to leakage or
other causes under these conditions.
PWM Ramp
Every time the phase IC is powered up PWM ramp magnitude is calibrated to generate a 52.5 mV/% ramp for a
VCC=12V. For example, for a 15 % duty ratio the ramp amplitude is 750mV for VCC=12V. Feed-forward control
is achieved by varying the PWM ramp proportionally with VCC voltage after calibration.
In response to a load step-up the error amplifier can demand 100 % duty cycle. In order to avoid pulse skipping
under this scenario and allow the BOOST cap to replenish, a minimum off time is allowed in this mode of
operation. As shown in Figure 6, 100 % duty is detected by comparing the PWM latch output (PWMQ) and its
input clock (PWM_CLK). If the PWMQ is high when the PWM_CLK is asserted the TopFET turnoff is initiated.
The TopFET is again turned on once the RMPOUT drops within 200 mV of the VDAC.
100 % DUTY OPERATION
NORMAL OPERATION
CLKIN
PHSIN
(2 Phase Design)
EAIN
RMPOUT
VDAC+200mV
VDAC
PWMQ
80ns
Figure 6: PWM Operation during normal and 100 % duty mode.
Power State Indicator (PSI) function
From a system perspective, the PSI input is controlled by the system and is forced low when the load current is
lower than a preset limit and forced high when load current is higher than the preset limit. IR3507 can accept an
active low signal on its PSI input and force the drivers into tri-state, effectively forcing the phase IC into off state.
As shown in Figure 7, once the PSI assert signal is received the IC waits for eight PHSIN pulses before forcing
the drivers into tri-state. This delay is required to prevent the IC from responding to any high frequency PSI input.
The de-assertion of the PSI input is succeeded by an increase in the load current. In order to prevent excess
discharging of the output capacitors and reduction in the circulating sinking current between phases, the IC
makes sure that the topFET is turned on first during de-assertion. This is achieved with the help of an Anti-Bias TM
circuitry. Irrespective of the PSI input, the IOUT bus remains connected to current share bus of the system. The
PSI circuit is disabled during power up while the output voltage is below 0.75*VDAC. The maximum PSI de-assert
delay is determined by the CLKIN period.
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REPLACEMENT PRODUCT – IR3507ZPBF
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PSI ASSERT
PSI DE-ASSERT
PHSIN
PSI
ANTI-BIAS LATCH
ENSURES GATEH
TURNS ON FIRST
GATEH
GATEL
Figure 7: PSI assertion and De-assertion
Debugging Mode
If CSIN+ pin is pulled up to VCCL voltage, IR3507 enters into debugging mode. Both drivers are pulled low and
IOUT output is disconnected from the current share bus, which isolates this phase IC from other phases.
However, the phase timing from PHSIN to PHSOUT does not change.
Emulated Bootstrap Diode
IR3507 integrates a PFET to emulate the bootstrap diode. If two or more top MOSFETs are to be driven at higher
switching frequency, an external bootstrap diode connected from VCCL pin to BOOST pin may be needed.
OUTPUT
VOLTAGE
(VO)
OVP
THRESHOLD
130mV
VCCL-800 mV
IOUT(ISHARE)
GATEH
(PHASE IC)
GATEL
(PHASE IC)
FAULT
LATCH
ERROR
AMPLIFIER
OUTPUT
(EAOUT)
VDAC
NORMAL OPERATION
OVP CONDITION
AFTER
OVP
Figure 8: Over-voltage protection waveforms
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April 2, 2009
NOT RECOMMENDED FOR NEW DESIGNS
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Over Voltage Protection (OVP)
The IR3507 includes over-voltage protection that turns on the low side MOSFET to protect the load in the event of a
shorted high-side MOSFET, converter out of regulation, or connection of the converter output to an excessive
output voltage. As shown in Figure 6, if IOUT pin voltage is above V(VCCL) – 0.8V, which represents over-voltage
condition detected by control IC, the over-voltage latch is set. GATEL drives high and GATEH drives low. The OVP
circuit overrides the normal PWM operation and within approximately 150ns will fully turn-on the low side MOSFET,
which remains ON until IOUT drops below V(VCCL) – 0.8V when over voltage ends. The over voltage fault is
latched in control IC and can only be reset by cycling the power to control IC. The error amplifier output (EAIN) is
pulled down by control IC and will remain low. The lower MOSFETs alone can not clamp the output voltage
however an SCR or N-MOSFET could be triggered with the OVP output to prevent processor damage.
Operation at Higher Output Voltage
The proper operation of the phase IC is ensured for output voltage up to 5.1V. Similarly, the minimum VCC for
proper operation of the phase IC is 8 V. Below this voltage, the current sharing performance of the phase IC is
affected.
DESIGN PROCEDURES - IR3507
Inductor Current Sensing Capacitor CCS and Resistor RCS
The DC resistance of the inductor is utilized to sense the inductor current. Usually the resistor RCS and capacitor CCS
in parallel with the inductor are chosen to match the time constant of the inductor, and therefore the voltage across
the capacitor CCS represents the inductor current. If the two time constants are not the same, the AC component of
the capacitor voltage is different from that of the real inductor current. The time constant mismatch does not affect the
average current sharing among the multiple phases, but does effect the current signal IOUT as well as the output
voltage during the load current transient if adaptive voltage positioning is adopted.
Measure the inductance L and the inductor DC resistance RL. Pre-select the capacitor CCS and calculate RCS as
follows.
L RL
(1)
RCS =
C CS
Bootstrap Capacitor CBST
Depending on the duty cycle and gate drive current of the phase IC, a capacitor in the range of 0.1uF to 1uF is
needed for the bootstrap circuit.
Decoupling Capacitors for Phase IC
A 0.1uF-1uF decoupling capacitor is required at the VCCL pin.
CURRENT SHARE LOOP COMPENSATION
The internal compensation of current share loop ensures that crossover frequency of the current share loop is at least
one decade lower than that of the voltage loop so that the interaction between the two loops is eliminated. The
crossover frequency of current share loop is approximately 8 kHz.
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April 2, 2009
NOT RECOMMENDED FOR NEW DESIGNS
REPLACEMENT PRODUCT – IR3507ZPBF
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LAYOUT GUIDELINES
The following layout guidelines are recommended to reduce the parasitic inductance and resistance of the PCB
layout; therefore, minimizing the noise coupled to the IC.
• Dedicate at least one middle layer for a ground plane.
• Separate analog bus (EAIN, DACIN, and IOUT) from digital bus (CLKIN, PSI, PHSIN, and PHSOUT) to reduce
the noise coupling.
• Connect PGND to LGND pins of each phase IC to the ground tab, which is tied to PGND planes respectively
through vias.
• Place current sense resistors and capacitors (RCS and CCS) close to phase IC. Use Kelvin connection for the
inductor current sense wires, but separate the two wires by ground polygon or as differential routing. The wire
from the inductor terminal to CSIN- should not cross over the fast transition nodes, i.e., switching nodes, gate
drive outputs, and bootstrap nodes.
• Place the decoupling capacitors CVCC and CVCCL as close as possible to VCC and VCCL pins of the phase IC
respectively.
• Place the phase IC as close as possible to the MOSFETs to reduce the parasitic resistance and inductance of
the gate drive paths.
• Place the input ceramic capacitors close to the drain of top MOSFET and the source of bottom MOSFET. Use
combination of different packages of ceramic capacitors.
• There are two switching power loops. One loop includes the input capacitors, top MOSFET, inductor, output
capacitors and the load; another loop consists of bottom MOSFET, inductor, output capacitors and the load.
Route the switching power paths using wide and short traces or polygons; use multiple vias for connections
between layers.
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REPLACEMENT PRODUCT – IR3507ZPBF
IR3507PbF
PCB Metal and Component Placement
• Lead land width should be equal to nominal part lead width. The minimum lead to lead spacing should be ≥
0.2mm to minimize shorting.
• Lead land length should be equal to maximum part lead length + 0.3 mm outboard extension + 0.05mm
inboard extension. The outboard extension ensures a large and inspectable toe fillet, and the inboard
extension will accommodate any part misalignment and ensure a fillet.
• Center pad land length and width should be equal to maximum part pad length and width. However, the
minimum metal to metal spacing should be ≥ 0.17mm for 2 oz. Copper (≥ 0.1mm for 1 oz. Copper and ≥
0.23mm for 3 oz. Copper)
• Four 0.3mm diameter vias shall be placed in the pad land spaced at 1.2mm, and connected to ground to
minimize the noise effect on the IC and to transfer heat to the PCB.
• No PCB traces should be routed nor vias placed under any of the 4 corners of the IC package. Doing so can
cause the IC to rise up from the PCB resulting in poor solder joints to the IC leads.
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April 2, 2009
NOT RECOMMENDED FOR NEW DESIGNS
REPLACEMENT PRODUCT – IR3507ZPBF
IR3507PbF
Solder Resist
• The solder resist should be pulled away from the metal lead lands and center pad by a minimum of 0.06mm.
The solder resist mis-alignment is a maximum of 0.05mm and it is recommended that the lead lands are all
Non Solder Mask Defined (NSMD). Therefore, pulling the S/R 0.06mm will always ensure NSMD pads.
• The minimum solder resist width is 0.13mm. At the inside corner of the solder resist where the lead land
groups meet, it is recommended to provide a fillet so a solder resist width of ≥ 0.17mm remains.
• Ensure that the solder resist in-between the lead lands and the pad land is ≥ 0.15mm due to the high aspect
ratio of the solder resist strip separating the lead lands from the pad land.
• The 4 vias in the land pad should be tented with solder resist 0.4mm diameter, or 0.1mm larger than the
diameter of the via.
Page 17 of 19
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April 2, 2009
NOT RECOMMENDED FOR NEW DESIGNS
REPLACEMENT PRODUCT – IR3507ZPBF
IR3507PbF
Stencil Design
• The stencil apertures for the lead lands should be approximately 80% of the area of the lead lands.
Reducing the amount of solder deposited will minimize the occurrence of lead shorts. Since for 0.5mm pitch
devices the leads are only 0.25mm wide, the stencil apertures should not be made narrower; openings in
stencils < 0.25mm wide are difficult to maintain repeatable solder release.
• The stencil lead land apertures should therefore be shortened in length by 80% and centered on the lead
land.
• The land pad aperture should be striped with 0.25mm wide openings and spaces to deposit approximately
50% area of solder on the center pad. If too much solder is deposited on the center pad the part will float
and the lead lands will be open.
• The maximum length and width of the land pad stencil aperture should be equal to the solder resist opening
minus an annular 0.2mm pull back to decrease the incidence of shorting the center land to the lead lands
when the part is pushed into the solder paste.
Page 18 of 19
IR Confidential
April 2, 2009
IR3507PbF
PACKAGE INFORMATION
20L MLPQ (4 x 4 mm Body) – θJA = 32oC/W, θJC = 3oC/W
Data and specifications subject to change without notice.
This product has been designed and qualified for the Consumer market.
Qualification Standards can be found on IR’s Web site.
IR WORLD HEADQUARTERS: 233 Kansas St., El Segundo, California 90245, USA Tel: (310) 252-7105
TAC Fax: (310) 252-7903
Visit us at www.irf.com for sales contact information.
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April 2, 2009