High Power Desktop LCD Backlight Controller Supports Wide Dimming Ratios While Maximizing Lamp Lifetime – Design Note 264 Rich Philpott Introduction Liquid crystal displays (LCDs), long standard in laptop computers and handheld instruments, are gaining in popularity as desktop computer displays. Larger displays require multiple high power cold cathode fluorescent lamps (CCFLs). The lamps must have a dimming range and life expectancy comparable to those of previous generations of desktop displays. To achieve maximum lamp lifetime and dimming range while maintaining efficiency, CCFL drive should be sinusoidal, contain zero DC component, and not exceed the CCFL manufacturer’s current ratings. Providing a low crest-factor sinusoidal CCFL drive also maximizes current-to-light conversion efficiency, reduces display flicker and minimizes EMI and RFI emissions. The LT®1768 high power CCFL controller, with its unique Multimode Dimming, provides the necessary drive to enable a wide dimming range, while maximizing lamp lifetime. LT1768 Dual CCFL Backlight Inverter The circuit in Figure 1 is a dual, grounded-lamp backlight inverter that operates from an input of 9V to 24V, delivers current from 0mA to 9mA per CCFL and has a dimming ratio greater than 100:1. The LT1768 in the circuit is a 350kHz fixed frequency, current mode, pulse width modulator that provides the lamp-current control function. The CCFL current is controlled by a DC voltage on the PROG pin of the LT1768. This voltage feeds the LT1768’s Multimode Dimming block, which converts it to a current and feeds it to the VC pin. As the VC pin voltage rises, the LT1768’s GATE pin is pulse-width modulated at 350kHz. The pulse width modulation produces an average current in inductor L1 proportional to the voltage on the VC pin. The CCFL’s are driven by L, LT, LTC, LTM, Linear Technology and the Linear logo are registered trademarks of Linear Technology Corporation. All other trademarks are the property of their respective owners. LAMP 6 33pF 10 Lamp Output and Dimming Ratio vs Lamp Current LAMP VIN 8V TO 24V 33pF T1 10000 4 5 3 C1 33μF 1 2 C4 0.33μF 1000 DIMMING RATIO (NITS/NITS) PGND GATE 100 C2 0.033μF DI02 VIN DI01 VREF SENSE FAULT LT1768 VC SHDN AGND RMIN CT RMAX PROG PWM PROG 0V TO 5V OR 1kHz PWM R1 49.9k LAMP OUTPUT (NITS) Q1 0.1μF Q1 10 1 R6 125k R4 16.2k C3 0.1μF R7 250Ω 1/4W 5V L1 68μH MBRS130T3 LAMP MANUFACTURER’S SPECIFIED CURRENT RANGE 0.1 0 R2 40.2k 6 8 4 LAMP CURRENT (mA) 10 dn264f01b C4 10μF Si3456DY R3 60.4k 100Ω 2200pF R5* 0.025Ω dn264F01a C4: PANASONIC ECHU L1: COILTRONICS UP4-680 T1: COILTRONICS CTX110607 (2 IN PARALLEL) Q1: ZETEX ZDT1048 *R5 CAN BE METAL PCB TRACE Figure 1. 14W CCFL Supply Produces a 100:1 Dimming Ratio While Maintaining Minimum and Maximum Lamp-Current Specifications 08/01/264_conv 2 (914) 374-2474 (561) 752-5000 (631) 543-7100 the Royer-class converter comprised of T1, C4 and Q1. The Royer converter produces a 90% efficient, zero DC component, 60kHz sinusoidal waveform based on the average current in L1. Sinusoidal currents from both CCFLs are returned to the LT1768 through the DIO1/ DIO2 pins. A fraction of the CCFL current pulls against the VC pin closing the loop. A single capacitor on the VC pin provides loop compensation and CCFL current averaging, which results in constant CCFL current regardless of line and load conditions. Varying the value of the VC current source via the Multimode Dimming block varies the CCFL current and resultant light intensity. Multimode Dimming Previous solutions used intensity control schemes that were limited to either linear or PWM control. Linear control schemes provide the highest efficiency circuits but either limit dimming range or violate lamp specifications to achieve wide dimming ratios. PWM control schemes offer wide dimming range but produce high crest-factor waveforms detrimental to CCFL life and waste power at higher currents. The LT1768’s patented Multimode Dimming combines the best of both control schemes to extend CCFL life while providing the widest possible dimming range. The circuit in Figure 1 accepts either a 0V to 5V DC voltage, or a 0V to 5V, 1kHz PWM waveform and converts to a DC voltage. The filtered input voltage is sent to the LT1768 PROG pin, which controls lamp intensity by placing the LT1768 into one of five distinct modes of operation. Referring to Figure 2, which mode is in use is determined by the voltages on the PROG and PWM pins and by the currents that flow out of the RMAX and RMIN pins. Off mode (VPROG < 0.5V) sets the CCFL current to zero. Minimum current mode (0.5V < VPROG < 1.0V) sets the CCFL current to a precise minimum level set by the RMIN resistor. This mode determines the minimum lamp current and intensity. Maximum current mode (VPROG > 4V) sets the CCFL current to a precise maximum level set by the RMAX resistor. Setting the CCFL current in this mode to the manufacturers maximum rating achieves maximum intensity and ensures no degradation in the lamp lifetime. In linear mode (VPWM < VPROG < 4V), CCFL current is controlled linearly with the voltage on the PROG pin. Data Sheet Download www.linear.com Linear Technology Corporation MIN CURRENT 9mA MAX LINEAR CURRENT PWM (FREQ = 220Hz) 0% 6mA 100% ICCFL (mA) OFF 0mA 0.5 1.0 3V (VPWM) 4.0 VPROG(V) 5.0 dn264f02 Figure 2. Lamp Current vs PROG Voltage Linear mode provides the best current-to-light conversion and highest efficiency. In PWM mode (1V < VPROG < VPWM), the CCFL current is modulated between the minimum CCFL current and the value for CCFL current in linear mode with VPROG = VPWM. The PWM frequency is set by a single capacitor on the CT pin. The PWM duty cycle is set by the voltage on the PROG pin with 1V equal to 0%, and 100% (linear mode) equal to VPWM. The LT1768’s PWM mode enables wide dimming ratios while reducing the high crest factor found in PWM-only dimming solutions. When combined, these five modes of operation allow the creation of a DC-controlled CCFL current profile that can be tailored to enable the widest possible dimming ratio while maximizing CCFL lifetime. LT1768 Fault Modes The LT1768 also has fault detection to ensure that lamp current and Royer transformer ratings are not exceeded under fault conditions. If one CCFL lamp is open, the LT1768 activates a fault flag and adjusts the current in the remaining so that it never exceeds the maximum current set by the RMAX resistor. If both lamps are open circuit, the LT1768 shuts down the Royer section to avoid any hazardous high voltage conditions. Additional Features The LT1768 also provides a temperature-compensated 5V reference, an undervoltage lockout feature, thermal shutdown and a logic-compatible shutdown pin that reduces supply current when activated. The LT1768 is available in a 16-pin SSOP package. For applications help, call (408) 432-1900 dn264f_conv LT/TP 0801 345K • PRINTED IN THE USA 1630 McCarthy Blvd., Milpitas, CA 95035-7417 (408) 432-1900 ● FAX: (408) 434-0507 ● www.linear.com © LINEAR TECHNOLOGY CORPORATION 2001