DC1924A - Demo Manual

DEMO MANUAL DC1924A
LT8705
80V VIN and VOUT Synchronous
4-Switch Buck-Boost DC/DC
Controller
DESCRIPTION
Demonstration circuit 1924A is a high performance buckboost converter featuring the LT®8705 that can operate
from input voltages above, below or equal to the output
voltage. The demo board input range is 36V to 80V. The
output is optimized for 48V at 5A, with the output current
limit set at 7A. (The circuit will operate with lower input
voltage than 36V if load current is reduced).
The controller has integrated input current, input voltage,
output current and output voltage regulators. The one
regulator that wants to decrease current gets control over
the compensation pin VC. The inductor current is controlled
by the VC signal that is fed into a current comparator
together with a ramp compensation signal.
While the current mode control limits the inductor current
both in normal and in reverse direction, these current
limits have some variation as input voltage changes. The
input and output current regulators offer more accurate
current limits.
The input voltage regulator is typically used in applications with solar panels or other high impedance power
sources, and will reduce the current if the input voltage
drops below the set point.
The operating mode of the controller is determined
through the MODE pin (jumper JP1) and can be set to
discontinuous mode, forced continuous mode and Burst
Mode® operation.
The LT8705 is capable of bidirectional operation when
operating in forced continuous mode. Additional circuitry
may be needed depending on the application.
The CLKOUT output and the SYNC input can be used
to synchronize two DC1924A circuits with 180 degree
phase shift.
By feeding the LT8705 from a separate low voltage supply, the power dissipation can be reduced. To supply the
LT8705 chip from an external voltage supply (> 6.4V), cut
the trace as marked on the board to disconnect the EXTVCC
pin from VOUT. The LT8705 will start when voltage is applied at the input (VIN pin), and when it is running it will
draw current from the EXTVCC pin if the voltage is > 6.4V.
Typical efficiency with 5A load is above 97% across a 36V
to 72V input range using the supplied inductor. Lower
core loss can be achieved by using a ferrite core inductor.
The LT8705 data sheet gives a complete description of
the part, operation and application information. The data
sheet should be read in conjunction with this quick start
guide for demo circuit 1924A. The input voltage range of
the LT8705 itself is 2.8V (need EXTVCC > 6.4V) to 80V
and the output range is 1.3V to 80V.
The LT8705EUHF is assembled in a 38-Lead (5mm ×
7mm) plastic QFN package with a thermal pad underneath
the chip. Proper board layout is essential for maximum
thermal and electrical performance. See the data sheet
section Circuit Board Layout Checklist.
Design files for this circuit board are available at
http://www.linear.com/demo/DC1924A
L, LT, LTC, LTM, Linear Technology Burst Mode and the Linear logo are registered trademarks
of Linear Technology Corporation. All other trademarks are the property of their respective
owners.
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DEMO MANUAL DC1924A
Specifications are at TA = 25°C
SYMBOL
PARAMETER
CONDITIONS
VIN
Input Supply Range
Note: Output Power Is Limited When VIN < 30V
VOUT
Output Voltage
48
V
IIN
Maximum Load Current
5
A
IOUT
Output Current Limit
7
A
fSW
Switching Frequency
EFF
Efficiency at DC Input
100
11
95
98
10
90
97
9
85
96
8
80
95
7
94
6
93
5
EFFICIENCY (%)
12
99
4
55
90
2
50
89
1
45
0
40
0.01
48
54 60
VIN (V)
EFFICIENCY
EFFICIENCY FERRITE
DISSIPATION
DISSIPATION FERRITE
48
80
66
72
78
DC1924a F01a
Figure 1a. Efficiency and Power Loss as Function of Input
Voltage at 5A Load. Dotted Lines Show Increased Efficiency
When the Inductor Is Replaced by a Ferrite Core Inductor
(Coiltronics SER2918H-223KL)
UNITS
V
200
kHz
97.5
97.2
97.5
%
%
%
6
5
4
3
65
3
42
36
70
92
36
MAX
75
91
30
TYP
60
2
POWER LOSS (W)
100
88
MIN
VIN = 36V, VOUT = 48V, IOUT = 5A
VIN = 48V, VOUT = 48V, IOUT = 5A
VIN = 72V, VOUT = 48V, IOUT = 5A
DISSIPATION (W)
EFFICIENCY (%)
PERFORMANCE SUMMARY
1
0.1
1
LOAD CURRENT (A)
EFFICIENCY
EFFICIENCY FERRITE
POWER LOSS
POWER LOSS FERRITE
10
0
DC1924a F01b
Figure 1b. Efficiency and Power Loss in CCM Buck Mode.
VIN = 56V. Dotted Lines Show Increased Efficiency When
the Inductor Is Replaced by a Ferrite Core Inductor
(Coiltronics SER2918H-223KL)
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DEMO MANUAL DC1924A
QUICK START PROCEDURE
1.Demonstration circuit 1924A is easy to set up to evaluate the performance of the LT8705. Refer to Figure 2
for proper measurement equipment setup and follow
the procedure below.
2.With power off, connect the input power supply to VIN
(TP1) and GND (TP3).
3.Connect the SHDN terminal to ground with a clip-on
lead to disable the board.
4.Apply 48V to the input. The power source must have
greater than 12A capability if you want to evaluate the
board with full load over the input range.
5.Remove the clip-on lead from SHDN to enable the board.
6.Note that the demo circuit will be enabled at VIN > 5.6V,
when VIN is rising. If operation at very low input voltage is not wanted, increase the value of R11 to set the
undervoltage shutdown at the wanted level.
7.Once the proper output voltage is established, adjust the
load and the input voltage within the operating range
and observe the output voltage regulation, ripple voltage
and efficiency and other parameters as needed. When
measuring input/output voltages, measure at the input/
output terminals of the board to avoid measurement
error caused by voltage drops in cables.
8.To measure input/output voltage ripple, avoid a long
ground lead on the oscilloscope probe, as it may pick
up switching noise. A commonly accepted method is to
remove the oscilloscope probe end cap and ground lead
and set the 20MHz bandwidth limit on the oscilloscope.
Measure the input/output voltage ripple by touching the
probe tip directly to the positive terminal of the input or
output capacitor. Connect the probe ground terminal to
the board’s GND plane near the capacitor with a very
short wire.
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3
DEMO MANUAL DC1924A
QUICK START PROCEDURE
Figure 2. Test Setup
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4
DEMO MANUAL DC1924A
PARTS LIST
ITEM
QTY
REFERENCE
PART DESCRIPTION
MANUFACTURER/PART NUMBER
Required Circuit Components
1
2
C13, C47
CAP CERM 0.22µF 10% 16V X5R 0603
TAIYO YUDEN EMK107BJ224KA-T
2
2
C14, C15
CAP CER 1000pF 16V 20% X7R 0603
AVX CORPORATION 0603YC102MAT4A
3
8
C41-C44, C48, C49-C51
CAP CER 4.7µF 100V X7S 1812
TDK C4532X7S2A475M
4
2
C46, C65
CAP CER 1.0µF 100V X7S 0805
TDK C2012X7S2A105K
5
4
C45, C52, C55, C64
CAP ALUM 220µF 100V 20% RADIAL
UCC EKY-101ELL221MK25S
6
3
C56, C57, C58
CAP CER 4.7µF 16V 10% X5R 0603
TAIYO YUDEN, EMK107ABJ475KA-T
7
1
C59
CAP CER 1µF 16V 10% X7R 0603
TDK C1608X7R1C105K
8
1
C61
CAP CER 100nF 16V 10% X7R 0603
TDK C1608X7R1C104K
9
1
C62
CAP CER 220pF 25V 5% NP0 0603
NIC NMC0603NPO221J50TRPF
10
1
C63
CAP CER 3300pF 25V 5% NP0 0603
KEMET C0603C332J3GAC
11
2
D1, D2
RECTIFIERS ULTRA FAST RECTIFIER SINGLE
CENTRAL SEMI CMMR1U-02 TR
12
4
D3, D4, D5, D6
LED SMARTLED GREEN 570NM 0603
LG L29K-G2J1-24-Z
13
1
L1
INDUCTOR POWER 22µH 11.0A SMD
WÜRTH ELECTRONICS 74435572200
14
2
M1, M2
MOSFET N-CH 80V 55A TDSON-8
INFINEON BSC123N08NS3 G
15
2
M3, M4
MOSFET N-CH 60V 19A TDSON-8
INFINEON BSC039N06NS
16
2
R8, R9
RES 10.0Ω 1/10W 1% 0603 SMD
VISHAY CRCW060310R0FKEA
17
1
R11
RES 71.5k 1/10W 1% 0603 SMD
PANASONIC ERJ-3EKF7152V
18
1
R13
RES 392k 1/10W 0.1% 0603 SMD
VISHAY MCT06030D3923BP100
19
1
R14
RES 20.0k 1/10W 1% 0603 SMD
VISHAY CRCW060320K0FKEA
20
1
R16
RES 10.0k 1/10W 0.1% 0603 SMD
PANASONIC ERA-3AEB103V
21
2
R27, R46
RES 100k 1/10W 1% 0603 SMD
VISHAY CRCW0603100KFKEA
22
4
R38, R41, R51, R58
RES 2.00Ω 1/10W 1% 0603 SMD
VISHAY CRCW06032R00FKEA
23
1
R40
RES 0.01Ω 3W 2512 5% SMD
TT ELECTRONICS LRF3WLF-01-R010-J
24
4
R42, R43, R44, R45
RES 549Ω 1/10W 1% 0603 SMD
VISHAY CRCW0603549RFKEA
25
1
R47
RES 210k 1/10W 1% 0603 SMD
VISHAY CRCW0603210KFKEA
26
1
R49
RES 24.3k 1/10W 1% 0603 SMD
VISHAY CRCW060324K3FKEA
27
1
R50
RES 56.2k 1/10W 1% 0603 SMD
VISHAY CRCW060356K2FKEA
28
1
R57
RES 0.007Ω 1W 1% 2512 SMD
VISHAY CRCW25127L000FEA
29
1
R62
RES 4.02Ω 1/10W 1% 0603 SMD
VISHAY CRCW06034R02FKEA
30
1
U1
LT8705 SYNCHRONOUS 4 SWITCH BUCK-BOOST
DC/DC CONTROLLER
LINEAR TECH LT8705EUHF#PBF
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5
DEMO MANUAL DC1924A
PARTS LIST
Additional Demo Board Circuit Components
1
0
C12, C60
CAP 0603 OPTION
CAP 0603 OPTION
2
0
C53, C54, C66-C71
CAP 1812 OPTION
CAP 1812 OPTION
3
0
M1-1, M2-1, M3-1, M4-1
MOSFET POWER56 OPTION
MOSFET POWER56 OPTION
4
0
R53, R54, R59, R60
RES 0603 OPTION
RES 0603 OPTION
5
5
R22, R39, R48, R55
RES 0.0Ω 1/10W 0603 SMD
VISHAY CRCW06030000Z0EA
6
2
R56
RES 0.0Ω 1.5W 2512 SMD
VISHAY CRCW25120000Z0EG
Hardware: For Demo Board Only
1
1
JP1
CONN HEADER 4POS 2MM VERT T/H
SAMTEC TMM-104-02-L-S
2
4
TP1, TP2, TP3, TP4
JACK NON-INSULATED 0.218"
KEYSTONE 575-4
3
14
TP5, TP8-TP20
TERM SOLDER TURRET 0.094
MILL-MAX 25012-00-80-00-00-07-0
4
1
SHUNT1
CONN SHUNT 2MM 2POS
SAMTEC 2SN-BK-G
5
4
MH1, MH2, MH3, MH4
6
1
SPACER STACKING #4 SCREW NYLON
KEYSTONE ELECTRONICS 8833
FAB, PRINTED CIRCUIT BOARD
DEMO CIRCUIT #1924A
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6
Information furnished by Linear Technology Corporation is believed to be accurate and reliable.
However, no responsibility is assumed for its use. Linear Technology Corporation makes no representation that the interconnection of its circuits as described herein will not infringe on existing patent rights.
1
2
3
6
C41
4.7µF
100V
1812
C42
4.7µF
100V
1812
C66
OPT.
C67
OPT.
TP12
AGND
PGND
TP3
TP11
SYNC
TP9
SS
TP8
LDO33
TP20
EXTVCC
TP10
MODE
TP5
/SHDN
LDO33
VOUT
0
R55
DCM
BURST
FCM
R54
OPT.
R53
OPT.
JP1
4
3
2
1
GATEVCC
C46
1.0µF
100V
0805
3- CUT TRACE TO DISCONNECT EXTVCC FROM VOUT
AND SUPPLY EXTVCC THROUGH TP20.
5
C54
OPT.
GATEVCC
C57
4.7µF
C53
OPT.
2- ALL SMD CAPACITORS AND RESISTORS ARE 0603.
1- ALL SMD CAPACITORS ARE 16V.
NOTES (UNLESS OTHERWISE SPECIFIED):
____________________________
SEE NOTE 3
R14
20K
R11
71.5K
R56
+ C45
220µF
100V
0
2512
+ C52
220µF
100V
15
35
5
1
C56
4.7µF
FBIN
34
33
32
8
7
6
5
R38
2
C65
1.0µF
100V
0805
EXTVCC
GATEVCC
INTVCC
FBIN
#SHDN
VIN
CSPIN
CSNIN
4
R58
2
TG1
M1-1
OPT
C44
4.7µF
100V
1812
8
7
6
5
U1
LT8705EUHF
4.02
R62
C43
4.7µF
100V
1812
D1
2
1
1
2
3
1
2
3
R39
0
C47
0.22µF
4
4
LDO33
C58
4.7µF
M2
C15
1nF
C59
1µF
R8
10
R60
OPT.
OPT.
M2-1
4
BSC123N08NS3 G
5
6
7
8
TP1
CMMR1U-02
4
TG1
22
L1
OPT.
C12
R9
10
R46
100K
R47
210K
C14
1nF
R40
0.010
1225 Wide
R51
2
M3
BSC039N06NS
22µH
1
2
3
R48
0
4
8
7
6
5
1
2
3
R41
2
C61
R49
24.3K 0.1uF
C60
OPT.
4
M3-1
OPT
19
1
2
3
1
2
3
7
6
5
C13
0.22µF
CSPOUT
N/C
N/C
6
25
26
27
28
36
10
30
31
20
24
3
C63
3300pF
25V
R50
56.2K
FBOUT
SRVO_FBIN
SRVO_IIN
SRVO_IOUT
SRVO_FBOUT
SWEN
CLKOUT
CSNOUT
C62
220pF
25V
M4-1
OPT.
8
7
6
5
TG2
R22
0
R59
OPT.
4
4
VIN
36V to 80V
C48
4.7µF
100V
1812
C68
OPT.
C69
OPT.
CUSTOMER NOTICE
C49
4.7µF
100V
1812
R57
0.007
2512
R16
10K
LDO33
C70
OPT.
R27
100K
R43
549
THIS CIRCUIT IS PROPRIETARY TO LINEAR TECHNOLOGY AND
SUPPLIED FOR USE WITH LINEAR TECHNOLOGY PARTS.
C50
4.7µF
100V
1812
C71
OPT.
APPROVALS
R13
392K
VOUT
2
SCALE = NONE
LINEAR TECHNOLOGY HAS MADE A BEST EFFORT TO DESIGN A
CIRCUIT THAT MEETS CUSTOMER-SUPPLIED SPECIFICATIONS;
HOWEVER, IT REMAINS THE CUSTOMER'S RESPONSIBILITY TO
PCB DES. S. M.
VERIFY PROPER AND RELIABLE OPERATION IN THE ACTUAL
APP ENG. MEHDI A.
APPLICATION. COMPONENT SUBSTITUTION AND PRINTED
CIRCUIT BOARD LAYOUT MAY SIGNIFICANTLY AFFECT CIRCUIT
PERFORMANCE OR RELIABILITY. CONTACT LINEAR
TECHNOLOGY APPLICATIONS ENGINEERING FOR ASSISTANCE.
CMMR1U-02
M4
BSC039N06NS 8
SRVO_FBIN
R42
549
SRVO_IIN
C51
4.7µF
100V
1812
DATE:
N/A
SIZE
+ C55
220µF
100V
R44
549
TECHNOLOGY
R45
549
TP14
CLKOUT
TP19
SWEN
TP18
SRVO_FBOUT
TP17
SRVO_IOUT
TP16
SRVO_IIN
TP15
SRVO_FBIN
TP13
AGND
TP4
PGND
TP2
VOUT
48V / 5A
1630 McCarthy Blvd.
Milpitas, CA 95035
Phone: (408)432-1900 www.linear.com
Fax: (408)434-0507
LTC Confidential-For Customer Use Only
+ C64
220µF
100V
1
1
DEMO CIRCUIT 1924A
LT8705EUHF
Thursday, June 26, 2014
IC NO.
SHEET 1
2
OF 2
REV.
80V / 48V Synchronous Buck-Boost Controller
TITLE: SCHEMATIC
D4
M1
BSC123N08NS3 G
D5
2
D6
3
SRVO_IOUT
4
SRVO_FBOUT
5
LDO33
4
TG1
EXTVCC
29
BOOST1
23
MODE
37
2
D2
1
3
2
1
21
SW1
SS
9
CSP
BG1
BG1
3
AGND
14
SYNC
11
D3
5
6
7
8
8
7
6
5
13
1
2
3
2
1
RT
12
BG2
IMONOUT
1
2
BG2
7
2
CSN
16
IMONIN
38
1
2
TG2
18
TG2
17
PGND
39
SW2
VC
8
BOOST2
1
2
4
6
1
2
3
4
DEMO MANUAL DC1924A
SCHEMATIC DIAGRAM
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7
DEMO MANUAL DC1924A
DEMONSTRATION BOARD IMPORTANT NOTICE
Linear Technology Corporation (LTC) provides the enclosed product(s) under the following AS IS conditions:
This demonstration board (DEMO BOARD) kit being sold or provided by Linear Technology is intended for use for ENGINEERING DEVELOPMENT
OR EVALUATION PURPOSES ONLY and is not provided by LTC for commercial use. As such, the DEMO BOARD herein may not be complete
in terms of required design-, marketing-, and/or manufacturing-related protective considerations, including but not limited to product safety
measures typically found in finished commercial goods. As a prototype, this product does not fall within the scope of the European Union
directive on electromagnetic compatibility and therefore may or may not meet the technical requirements of the directive, or other regulations.
If this evaluation kit does not meet the specifications recited in the DEMO BOARD manual the kit may be returned within 30 days from the date
of delivery for a full refund. THE FOREGOING WARRANTY IS THE EXCLUSIVE WARRANTY MADE BY THE SELLER TO BUYER AND IS IN LIEU
OF ALL OTHER WARRANTIES, EXPRESSED, IMPLIED, OR STATUTORY, INCLUDING ANY WARRANTY OF MERCHANTABILITY OR FITNESS
FOR ANY PARTICULAR PURPOSE. EXCEPT TO THE EXTENT OF THIS INDEMNITY, NEITHER PARTY SHALL BE LIABLE TO THE OTHER FOR
ANY INDIRECT, SPECIAL, INCIDENTAL, OR CONSEQUENTIAL DAMAGES.
The user assumes all responsibility and liability for proper and safe handling of the goods. Further, the user releases LTC from all claims
arising from the handling or use of the goods. Due to the open construction of the product, it is the user’s responsibility to take any and all
appropriate precautions with regard to electrostatic discharge. Also be aware that the products herein may not be regulatory compliant or
agency certified (FCC, UL, CE, etc.).
No License is granted under any patent right or other intellectual property whatsoever. LTC assumes no liability for applications assistance,
customer product design, software performance, or infringement of patents or any other intellectual property rights of any kind.
LTC currently services a variety of customers for products around the world, and therefore this transaction is not exclusive.
Please read the DEMO BOARD manual prior to handling the product. Persons handling this product must have electronics training and
observe good laboratory practice standards. Common sense is encouraged.
This notice contains important safety information about temperatures and voltages. For further safety concerns, please contact a LTC application engineer.
Mailing Address:
Linear Technology
1630 McCarthy Blvd.
Milpitas, CA 95035
Copyright © 2004, Linear Technology Corporation
dc1924afa
8
Linear Technology Corporation
LT 0714 REV A • PRINTED IN USA
1630 McCarthy Blvd., Milpitas, CA 95035-7417
(408) 432-1900
●
FAX: (408) 434-0507 ● www.linear.com
 LINEAR TECHNOLOGY CORPORATION 2013
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