DC1823B - Demo Manual

DEMO MANUAL DC1823B
LT4320
Ideal Diode Bridge Controller
Description
Demonstration circuit 1823B features the ideal diode
bridge controller LT®4320 suitable for applications that
require high current AC to DC full-wave rectification or
DC polarity correction (see Table 2).
The LT4320 drives four N-channel MOSFETs to perform
full-wave rectification functionally similar to a diode bridge
but with much lower power dissipation. This topology eases
thermal design, and increases usable output voltage. In
addition, an all N-channel topology has benefits over a
P-channel topology such as a wider selection of MOSFETs,
lower cost, lower RDS(ON), and smaller footprint.
Only a few essential components are required to operate the LT4320 as an ideal diode bridge: four N-channel
MOSFETs, a bypass ceramic capacitor, and an AC
smoothing capacitor (CLOAD). The DC1823B includes four
very low RDS(ON) N-channel MOSFETs (2.5mΩ typical) to
support high current applications. When an AC voltage
source is used, the onboard CLOAD (C2) capacitor allows
for up to 1.5A of average output current. Add additional
CLOAD capacitance to support higher current AC applications. A unidirectional TVS (D1) is included to protect the
application from brief overvoltage events up to the part
rating. A footprint for bidirectional TVS (D3) is also included
and is recommended for electrically harsh conditions.
Design files for this circuit board are available at
http://www.linear.com/demo/DC1823B
L, LT, LTC, LTM, Linear Technology and the Linear logo are registered trademarks of Linear
Technology Corporation. All other trademarks are the property of their respective owners.
Performance Summary
Table 1. DC Efficiency of the DC1823B at Various Load Currents
DC INPUT VOLTAGE (V)
DC OUTPUT VOLTAGE (V)
DC LOAD CURRENT (A)
EFFICIENCY (%) (TYPICAL)
20.004
19.966
10.008
99.81
20.005
19.906
20.013
99.51
20.006
19.825
30.012
99.10
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1
DEMO MANUAL DC1823B
Quick Start Procedure
1.Connect a DC or AC power supply to VIN1 and VIN2 in
any polarity as shown in Figure 1. Make sure the output
voltage of the DC or AC power supply is within the input
voltage range of the DC1823B as shown in Table 2.
2.Connect a load and a voltmeter across VOUT+ to VOUT–
as shown in Figure 1.
3.For a DC input, raise the output voltage of the DC power
supply to the desired level. Check the DC1823B output
voltage across VOUT+ to VOUT–. The reading should
be very close to the input voltage of the DC1823B.
4.For an AC input, raise the output voltage of the AC
power supply to the desired level. Make sure the load
current is within the current limits as shown in Table
2 with the demo board supplied CLOAD. Add additional
CLOAD capacitance, if higher output load current is
desired. Refer to the LT4320 data sheet for guidance
on selecting CLOAD. With an oscilloscope in place of
the output voltmeter, make sure the lowest point of the
output voltage (droop) is above minimum operating
voltage specified in the LT4320 data sheet.
Note: Maximum load current with an AC input should be
limited to about 17A due to MOSFET and PCB limitations.
Table 2. Maximum Load Current per Input Voltage and Type of Voltage Source
VOLTAGE SOURCE
INPUT VOLTAGE
MAXIMUM LOAD CURRENT
DC
9VDC TO 40VDC
30A
AC
12VACRMS
0.7A*
AC
24VACRMS
1.5A*
*Limited by demo board supplied CLOAD.
Figure 1. DC1823B Setup
2
dc1823bfb
DEMO MANUAL DC1823B
Thermal Plots
Figure 2. Top View, MOSFET Q2 and Q4 Passing 30ADC
(VIN1 Positive with Respect to VIN2)
Figure 3. Bottom View, MOSFET Q2 and Q4 Passing 30ADC
(VIN1 Positive with Respect to VIN2)
Figure 4. Top View, MOSFET Q1 and Q3 Passing 30ADC
(VIN2 Positive with Respect to VIN1)
Figure 5. Bottom View, MOSFET Q1 and Q3 Passing 30ADC
(VIN2 Positive with Respect to VIN1)
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3
DEMO MANUAL DC1823B
Parts List
ITEM
QTY
REFERENCE
PART DESCRIPTION
MANUFACTURER/PART NUMBER
Required Circuit Components
1
1
C1
CAP, X7S, 1µF, 100V, 0805
TDK, C2012X7S2A105K
2
1
C2
CAP, ALUM, 560µF, 50V,
PANASONIC, EEU-FM1H561
3
4
Q1, Q2, Q3, Q4
MOSFET, BSC031N06NS3 G SO8-POWERPAK
INFINEON, BSC031N06NS3 G
4
1
U1
IC, LT4320IDD, DFN8DD
LINEAR TECHNOLOGY, LT4320IDD
Optional Circuit Components
1
1
D1
DIODE, TVS UNIDIRECT 400W 45V SMA
DIODES, SMAJ45A-13-F
2
1
D2
LED, GREEN, LED ROHM-SML-01
ROHM, SML-012P8TT86
3
0
D3
DIODE, OPT SMBJ45CA SMB-DIODE
DIODES, OPT SMBJ45CA-13-F
4
4
E1 TO E4
TP, TURRET, 0.094"
MILL-MAX 2501-2-00-80-00-00-07-0
5
0
E5 TO E9
PAD SMT
PAD SMT
6
4
J1 TO J4
CONN, BANANA JACK,
KEYSTONE 575-4
7
1
J5
CONN, JACK PJ-002AH-SMT
CUI INC PJ-002AH-SMT
8
1
R1
RES, CHIP 3k, 5% 2512
VISHAY, CRCW25123K00JNEG
9
4
MH1 TO MH4
STAND-OFF, NYLON 0.50" TALL
KEYSTONE, 8833 (SNAP ON)
10
1
FAB, PRINTED CIRCUIT BOARD
DEMO CIRCUIT, DC1823B
Note: The DC1823B uses a different green LED D2 as the one on DC1823A was obsoleted.
4
dc1823bfb
Information furnished by Linear Technology Corporation is believed to be accurate and reliable.
However, no responsibility is assumed for its use. Linear Technology Corporation makes no representation that the interconnection of its circuits as described herein will not infringe on existing patent rights.
A
B
C
E1
3
2
1
5
1. ALL RESISTORS ARE IN OHMS
ALL CAPACITORS ARE IN MICROFARADS 0805.
E2
D3
OPT
SMBJ45CA
NOTE: UNLESS OTHERWISE SPECIFIED
VIN2
VIN2
J2
PJ-002AH-SMT
CUI INC.
J5
12VAC-24VAC, 9VDC-40VDC
VIN1
VIN1
J1
1
2
D
Q3
OUTN
OUTN
OUTP
E5
TG1
CUSTOMER NOTICE
3
THIS CIRCUIT IS PROPRIETARY TO LINEAR TECHNOLOGY AND
SUPPLIED FOR USE WITH LINEAR TECHNOLOGY PARTS.
4
1
2
3
C1
1uF
100V
X5R
SCALE = NONE
KAUGH H.
KIM T.
APPROVALS
BSC031N06NS3 G
5
6
7
8
Q4
E7
BG1
9
5
6
E9
OUT
Q2
BSC031N06NS3 G
3
8
2
7
1
6
5
E6
BG2
1
2
3
IN2
IN1
E8
BSC031N06NS3 G
5
6
7
8
1
8
U1
LT4320
TG2
Q1
BSC031N06NS3 G
3
8
2
7
1
6
5
3
LINEAR TECHNOLOGY HAS MADE A BEST EFFORT TO DESIGN A
CIRCUIT THAT MEETS CUSTOMER-SUPPLIED SPECIFICATIONS;
HOWEVER, IT REMAINS THE CUSTOMER'S RESPONSIBILITY TO PCB DES.
VERIFY PROPER AND RELIABLE OPERATION IN THE ACTUAL
APPLICATION. COMPONENT SUBSTITUTION AND PRINTED
APP ENG.
CIRCUIT BOARD LAYOUT MAY SIGNIFICANTLY AFFECT CIRCUIT
PERFORMANCE OR RELIABILITY. CONTACT LINEAR
TECHNOLOGY APPLICATIONS ENGINEERING FOR ASSISTANCE.
4
3
4
4
2
TG2
7
TG1
BG1
4
BG2
4
4
1
D1
SMAJ45A
__
ECO
1
E4
J4
VOUT-
VOUT-
VOUT+
VOUT+
1630 McCarthy Blvd.
Milpitas, CA 95035
Phone: (408)432-1900 www.linear.com
Fax: (408)434-0507
LTC Confidential-For Customer Use Only
C2
560uF
50V
PANASONIC
E3
DATE
10-05-15
DATE:
LT4320IDD
DEMO CIRCUIT 1823B
2
Monday, October 05, 2015
IC NO.
1
SHEET 1
1
OF 1
REV.
IDEAL DIODE BRIDGE FULL WAVE RECTIFIER
N/A
SIZE
+
KAUGH H.
J3
APPROVED
DESCRIPTION
1
PRODUCTION
REVISION HISTORY
TECHNOLOGY
AB ON
D2
GREEN
R1
3K
2512
REV
2
TITLE: SCHEMATIC
2
1
2
5
A
B
C
D
DEMO MANUAL DC1823B
Schematic Diagram
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5
DEMO MANUAL DC1823B
DEMONSTRATION BOARD IMPORTANT NOTICE
Linear Technology Corporation (LTC) provides the enclosed product(s) under the following AS IS conditions:
This demonstration board (DEMO BOARD) kit being sold or provided by Linear Technology is intended for use for ENGINEERING DEVELOPMENT
OR EVALUATION PURPOSES ONLY and is not provided by LTC for commercial use. As such, the DEMO BOARD herein may not be complete
in terms of required design-, marketing-, and/or manufacturing-related protective considerations, including but not limited to product safety
measures typically found in finished commercial goods. As a prototype, this product does not fall within the scope of the European Union
directive on electromagnetic compatibility and therefore may or may not meet the technical requirements of the directive, or other regulations.
If this evaluation kit does not meet the specifications recited in the DEMO BOARD manual the kit may be returned within 30 days from the date
of delivery for a full refund. THE FOREGOING WARRANTY IS THE EXCLUSIVE WARRANTY MADE BY THE SELLER TO BUYER AND IS IN LIEU
OF ALL OTHER WARRANTIES, EXPRESSED, IMPLIED, OR STATUTORY, INCLUDING ANY WARRANTY OF MERCHANTABILITY OR FITNESS
FOR ANY PARTICULAR PURPOSE. EXCEPT TO THE EXTENT OF THIS INDEMNITY, NEITHER PARTY SHALL BE LIABLE TO THE OTHER FOR
ANY INDIRECT, SPECIAL, INCIDENTAL, OR CONSEQUENTIAL DAMAGES.
The user assumes all responsibility and liability for proper and safe handling of the goods. Further, the user releases LTC from all claims
arising from the handling or use of the goods. Due to the open construction of the product, it is the user’s responsibility to take any and all
appropriate precautions with regard to electrostatic discharge. Also be aware that the products herein may not be regulatory compliant or
agency certified (FCC, UL, CE, etc.).
No License is granted under any patent right or other intellectual property whatsoever. LTC assumes no liability for applications assistance,
customer product design, software performance, or infringement of patents or any other intellectual property rights of any kind.
LTC currently services a variety of customers for products around the world, and therefore this transaction is not exclusive.
Please read the DEMO BOARD manual prior to handling the product. Persons handling this product must have electronics training and
observe good laboratory practice standards. Common sense is encouraged.
This notice contains important safety information about temperatures and voltages. For further safety concerns, please contact a LTC application
engineer.
Mailing Address:
Linear Technology
1630 McCarthy Blvd.
Milpitas, CA 95035
Copyright © 2004, Linear Technology Corporation
6
dc1823bfb
Linear Technology Corporation
LT 1215 REV B • PRINTED IN USA
1630 McCarthy Blvd., Milpitas, CA 95035-7417
(408) 432-1900
●
FAX: (408) 434-0507 ● www.linear.com
 LINEAR TECHNOLOGY CORPORATION 2012
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