DC1902B - Demo Manual

DEMO MANUAL DC1902B
LT4320
Ideal Diode Bridge Controller
Description
Demonstration circuit 1902B features the ideal diode bridge
controller LT®4320 suitable for applications that require
low to medium current AC to DC full-wave rectification
or DC polarity correction and a small compact solution
(see Table 2).
The LT4320 drives four N-channel MOSFETs to perform
full-wave rectification functionally similar to a diode bridge
but with much lower power dissipation. This topology eases
thermal design, and increases usable output voltage. In
addition, an all N-channel topology has benefits over a
P-channel topology such as a wider selection of MOSFETs,
lower cost, lower RDS(ON), and smaller footprint.
Only a few essential components are required to operate the LT4320 as an ideal diode bridge: four N-channel
MOSFETs, a bypass ceramic capacitor, and an AC smoothing capacitor (CLOAD). The DC1902B includes low RDS(ON)
N-channel MOSFETs (10mΩ typical) to support low to
medium current applications. When an AC voltage source
is used, the onboard CLOAD (C2) capacitor allows for up
to 1.5A of average output current. Add additional CLOAD
capacitance to support higher current AC applications. A
unidirectional TVS (D1) is included to protect the application from brief overvoltage events up to the part rating. A
footprint for bidirectional TVS (D2) is also included and is
recommended for electrically harsh conditions.
Design files for this circuit board are available at
http://www.linear.com/demo
L, LT, LTC, LTM, Linear Technology and the Linear logo are registered trademarks of Linear
Technology Corporation. All other trademarks are the property of their respective owners.
Performance Summary
Table 1. DC Efficiency of the DC1902B at Various Input Voltages
DC INPUT VOLTAGE (V)
DC OUTPUT VOLTAGE (V)
DC LOAD CURRENT (A)
EFFICIENCY (%) (TYPICAL)
12.046
11.977
3.500
99.43
20.045
19.972
3.500
99.64
40.025
39.952
3.500
99.82
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1
DEMO MANUAL DC1902B
Quick Start Procedure
1.Connect a DC or AC power supply to VIN1 and VIN2 in
any polarity as shown in Figure 1. Make sure the output
voltage of the DC or AC power supply is within the input
voltage range of the DC1902B as shown in Table 2.
2.Connect a load and a voltmeter across VOUT+ to VOUT–
as shown in Figure 1.
3.For a DC input, raise the output voltage of the DC power
supply to the desired level. Check the DC1902B output
voltage across VOUT+ to VOUT–. The reading should
be very close to the input voltage of the DC1902B.
4.For an AC input, raise the output voltage of the AC power
supply to the desired level. Make sure the load current
is within the current limits as shown in Table 2 with the
demo board supplied CLOAD (C2). Add additional CLOAD
capacitance, if higher output load current is desired. With
an oscilloscope in place of the output voltmeter, make
sure the lowest point of the output voltage (droop) is
above the minimum operating voltage specified in the
LT4320 data sheet.
Note: Maximum load current with an AC input should be
limited to about 3A due to MOSFET and PCB limitations.
Table 2. Maximum Load Current per Input Voltage and Type of Voltage Source
VOLTAGE SOURCE
INPUT VOLTAGE
MAXIMUM LOAD CURRENT
DC
9VDC to 60VDC
3.5A
AC, 60Hz
12VACRMS
0.7A*
AC, 60Hz
24VACRMS
1.5A*
*Limited by demo board supplied C2.
Figure 1. DC1902B Setup
2
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DEMO MANUAL DC1902B
Thermal Plot
Figure 2. Ideal Diode Bridge Using Four PSMN011-60MS vs Diode Bridge Using Four B360B Passing 3ADC
(VIN1 Positive with Respect to VIN2)
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3
DEMO MANUAL DC1902B
Parts List
ITEM
QTY
REFERENCE
PART DESCRIPTION
MANUFACTURER/PART NUMBER
Required Circuit Components
1
1
C1
CAP, X7S, 1µF, 100V, 10% 0805
TDK, C2012X7S2A105K
2
1
C2
CAP, ALUM, 680µF 63V, C-SANYO-12.5X35
PANASONIC, EEU-FR1J681L
3
1
U1
IC, LT4320IDD, DFN8DD
LINEAR TECHNOLOGY, LT4320IDD#PBF
4
4
Q1 TO Q4
MOSFET, N-CH, 60V, LFPAK33
NXP, PSMN011-60MS
Optional Circuit Components
1
1
D1
DIODE, TVS 400W, SMA-DIODE
DIODES INC, SMAJ60A-13-F
2
0
D2
DIODE, SMBJ60CA
OPT
3
4
E1 TO E4
TP, TURRET, 0.094"
MILL-MAX, 2501-2-00-80-00-00-07-0
4
1
J5
CONN, POWER JACK 2.1X5.5MM HI CUR SMD
CUI INC, PJ-002A-SMT
5
1
LED1
LED, GREEN SMD
ROHM, SML-010FTT86L
6
1
R1
RES, CHIP 3.9k, 5% 2512
VISHAY, CRCW25123K90JNEG
7
4
MH1 TO MH4
STAND-OFF, NYLON 0.50" TALL
KEYSTONE, 8833 (SNAP ON)
4
dc1902bfa
Information furnished by Linear Technology Corporation is believed to be accurate and reliable.
However, no responsibility is assumed for its use. Linear Technology Corporation makes no representation that the interconnection of its circuits as described herein will not infringe on existing patent rights.
A
B
C
D
VIN1
VIN2
5
1. ALL CAPACITORS ARE IN MICROFARADS, 0805.
4
IN2
IN1
BG2
1
2
3
CUSTOMER NOTICE
Q3
PSMN011-60MS
1
8
U1
LT4320IDD
5
6
7
8
3
2
1
Q1
PSMN011-60MS
3
8
2
7
1
6
5
TG2
TG1
3
5
6
7
8
4
3
THIS CIRCUIT IS PROPRIETARY TO LINEAR TECHNOLOGY AND
SUPPLIED FOR USE WITH LINEAR TECHNOLOGY PARTS.
8
7
6
5
C1
1uF
100V
1
2
3
SCALE = NONE
KAUGH H.
KIM T.
APPROVALS
D1
SMAJ60A
__
ECO
1
VOUT-
VOUT+
DATE
09-29-14
DATE:
LT4320IDD
DEMO CIRCUIT 1902B
2
Monday, September 29, 2014
IC NO.
1
SHEET 1
OF 1
1
REV.
COMPACT IDEAL DIODE BRIDGE FULL WAVE RECTIFIER
N/A
SIZE
E4
E3
KAUGH H.
APPROVED
1
1630 McCarthy Blvd.
Milpitas, CA 95035
Phone: (408)432-1900 www.linear.com
Fax: (408)434-0507
LTC Confidential-For Customer Use Only
VOUT-
PANASONIC
EEU-FR1J681L
63V
+ C2
680uF
VOUT+
REBUILD WITH CHANGE
DESCRIPTION
REVISION HISTORY
TECHNOLOGY
LED1
GRN
R1
3.9k
2512
REV
2
TITLE: SCHEMATIC
AC INPUT = 1.5A
DC INPUT = 3.5A
9
5
Q4
PSMN011-60MS
BG1
EP
OUTN
OUTP
6
Q2
PSMN011-60MS
LINEAR TECHNOLOGY HAS MADE A BEST EFFORT TO DESIGN A
CIRCUIT THAT MEETS CUSTOMER-SUPPLIED SPECIFICATIONS;
HOWEVER, IT REMAINS THE CUSTOMER'S RESPONSIBILITY TO PCB DES.
VERIFY PROPER AND RELIABLE OPERATION IN THE ACTUAL
APP ENG.
APPLICATION. COMPONENT SUBSTITUTION AND PRINTED
CIRCUIT BOARD LAYOUT MAY SIGNIFICANTLY AFFECT CIRCUIT
PERFORMANCE OR RELIABILITY. CONTACT LINEAR
TECHNOLOGY APPLICATIONS ENGINEERING FOR ASSISTANCE.
D2
SMBJ60A
OPT
NOTE: UNLESS OTHERWISE SPECIFIED
VIN2
E2
J5
PJ-002AH-SMT
3
2
12VAC - 24VAC
9VDC - 60VDC
1
VIN1
E1
1
2
4
4
2
TG2
BG2
3
7
TG1
BG1
4
4
4
5
A
B
C
D
DEMO MANUAL DC1902B
Schematic Diagram
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5
DEMO MANUAL DC1902B
DEMONSTRATION BOARD IMPORTANT NOTICE
Linear Technology Corporation (LTC) provides the enclosed product(s) under the following AS IS conditions:
This demonstration board (DEMO BOARD) kit being sold or provided by Linear Technology is intended for use for ENGINEERING DEVELOPMENT
OR EVALUATION PURPOSES ONLY and is not provided by LTC for commercial use. As such, the DEMO BOARD herein may not be complete
in terms of required design-, marketing-, and/or manufacturing-related protective considerations, including but not limited to product safety
measures typically found in finished commercial goods. As a prototype, this product does not fall within the scope of the European Union
directive on electromagnetic compatibility and therefore may or may not meet the technical requirements of the directive, or other regulations.
If this evaluation kit does not meet the specifications recited in the DEMO BOARD manual the kit may be returned within 30 days from the date
of delivery for a full refund. THE FOREGOING WARRANTY IS THE EXCLUSIVE WARRANTY MADE BY THE SELLER TO BUYER AND IS IN LIEU
OF ALL OTHER WARRANTIES, EXPRESSED, IMPLIED, OR STATUTORY, INCLUDING ANY WARRANTY OF MERCHANTABILITY OR FITNESS
FOR ANY PARTICULAR PURPOSE. EXCEPT TO THE EXTENT OF THIS INDEMNITY, NEITHER PARTY SHALL BE LIABLE TO THE OTHER FOR
ANY INDIRECT, SPECIAL, INCIDENTAL, OR CONSEQUENTIAL DAMAGES.
The user assumes all responsibility and liability for proper and safe handling of the goods. Further, the user releases LTC from all claims
arising from the handling or use of the goods. Due to the open construction of the product, it is the user’s responsibility to take any and all
appropriate precautions with regard to electrostatic discharge. Also be aware that the products herein may not be regulatory compliant or
agency certified (FCC, UL, CE, etc.).
No License is granted under any patent right or other intellectual property whatsoever. LTC assumes no liability for applications assistance,
customer product design, software performance, or infringement of patents or any other intellectual property rights of any kind.
LTC currently services a variety of customers for products around the world, and therefore this transaction is not exclusive.
Please read the DEMO BOARD manual prior to handling the product. Persons handling this product must have electronics training and
observe good laboratory practice standards. Common sense is encouraged.
This notice contains important safety information about temperatures and voltages. For further safety concerns, please contact a LTC application engineer.
Mailing Address:
Linear Technology
1630 McCarthy Blvd.
Milpitas, CA 95035
Copyright © 2004, Linear Technology Corporation
6
dc1902bfa
Linear Technology Corporation
LT 1214 • PRINTED IN USA
1630 McCarthy Blvd., Milpitas, CA 95035-7417
(408) 432-1900
●
FAX: (408) 434-0507 ● www.linear.com
 LINEAR TECHNOLOGY CORPORATION 2013
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