V e rs io n 2.0 , 2 8 De c 2 01 1 ® N e v e r s t o p t h i n k i n g . CoolSET®-F3R ICE3BR1065J Revision History: 2011-12-28 Previous Version: 0.1 Page Datasheet Version 2.0 Subjects (major changes since last revision) For questions on technology, delivery and prices please contact the Infineon Technologies Offices in Germany or the Infineon Technologies Companies and Representatives worldwide: see our webpage at http:// www.infineon.com CoolMOS®, CoolSET® are trademarks of Infineon Technologies AG. Edition 2011-12-28 Published by Infineon Technologies AG, 81726 Munich, Germany, © 2011 Infineon Technologies AG. All Rights Reserved. Legal disclaimer The information given in this document shall in no event be regarded as a guarantee of conditions or characteristics. With respect to any examples or hints given herein, any typical values stated herein and/or any information regarding the application of the device, Infineon Technologies hereby disclaims any and all warranties and liabilities of any kind, including without limitation, warranties of non-infringement of intellectual property rights of any third party. Information For further information on technology, delivery terms and conditions and prices, please contact your nearest Infineon Technologies Office (www.infineon.com). Warnings Due to technical requirements, components may contain dangerous substances. For information on the types in question, please contact your nearest Infineon Technologies Office. Infineon Technologies Components may be used in life-support devices or systems only with the express written approval of Infineon Technologies, if a failure of such components can reasonably be expected to cause the failure of that life-support device or system or to affect the safety or effectiveness of that device or system. Life support devices or systems are intended to be implanted in the human body or to support and/or maintain and sustain and/or protect human life. If they fail, it is reasonable to assume that the health of the user or other persons may be endangered. ® ICE3BR1065J Off-Line SMPS Current Mode Controller with integrated 650V CoolMOS® and Startup cell (frequency jitter Mode) in DIP-8 Product Highlights • Active Burst Mode to reach the lowest Standby Power Requirements < 50mW • Auto Restart protection for overload, overtemperature, overvoltage • External auto-restart enable function • Built-in soft start and blanking window • Extendable blanking Window for high load jumps • Built-in frequency jitter and soft driving for low EMI • Green Mould Compound • Pb-free lead plating; RoHS compliant Description Features • • • • • • • • • • • • • PG-DIP-8 The CoolSET®-F3R jitter series (ICE3BRxx65J) is the latest version of CoolSET®-F3. It targets for the Off-Line battery adapters and low cost SMPS for lower power range such as application for DVD R/W, DVD Combi, Blue ray DVD player, set top box, etc. Besides inherited the outstanding performance of the CoolSET®-F3 in the BiCMOS technology, active burst mode, auto-restart protection, propagation delay compensation, etc., CoolSET®-F3R series has some new features such as built-in soft start time, built-in blanking window, built-in frequency jitter, soft gate driving, etc. In case a longer blanking time is needed for high load application, a simple addition of capacitor to BA pin can serve the purpose. Furthermore, an external auto-restart enable feature can provide extra protection when there is a need of immediate stop of power switching. ® 650V avalanche rugged CoolMOS with built-in Startup Cell Active Burst Mode for lowest Standby Power Fast load jump response in Active Burst Mode 65kHz internally fixed switching frequency Auto Restart Protection Mode for Overload, Open Loop, VCC Undervoltage, Overtemperature & Overvoltage Built-in Soft Start Built-in blanking window with extendable blanking time for short duration high current External auto-restart enable pin Max Duty Cycle 75% Overall tolerance of Current Limiting < ±5% Internal PWM Leading Edge Blanking BiCMOS technology provide wide VCC range Built-in Frequency jitter and soft driving for low EMI Typical Application + Snubber CBulk 85 ... 270 VAC Converter DC Output - CVCC VCC Drain Startup Cell Power Management PWM Controller Current Mode CS Precise Low Tolerance Peak Current Limitation CoolMOS® RSense FB GND Control Unit Active Burst Mode Auto Restart Mode BA CoolSET®-F3R (Jitter Mode) ™ Type Package Marking VDS FOSC RDSon1) 230VAC ±15%2) 85-265 VAC2) ICE3BR1065J PG-DIP-8 ICE3BR1065J 650V 65kHz 0.92 62W 41W 1) typ @ Tj=25°C 2) Calculated maximum input power rating at Ta=50°C, Ti=125°C and without copper area as heat sink. Refer to input power curve for other T a. Version 2.0 3 28 Dec 2011 CoolSET®-F3R ICE3BR1065J Table of Contents Page 1 1.1 1.2 Pin Configuration and Functionality . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6 Pin Configuration with PG-DIP-8 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6 Pin Functionality . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6 2 Representative Blockdiagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7 3 3.1 3.2 3.3 3.3.1 3.3.2 3.4 3.5 3.5.1 3.5.2 3.5.3 3.6 3.6.1 3.6.2 3.7 3.7.1 3.7.2 3.7.2.1 3.7.2.2 3.7.2.3 3.7.3 3.7.3.1 3.7.3.2 Functional Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8 Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8 Power Management . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8 Improved Current Mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .9 PWM-OP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .10 PWM-Comparator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .10 Startup Phase . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .11 PWM Section . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .12 Oscillator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .12 PWM-Latch FF1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .12 Gate Driver . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .13 Current Limiting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .13 Leading Edge Blanking . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .14 Propagation Delay Compensation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .14 Control Unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .15 Basic and Extendable Blanking Mode . . . . . . . . . . . . . . . . . . . . . . . . . . .15 Active Burst Mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .15 Entering Active Burst Mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .15 Working in Active Burst Mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .16 Leaving Active Burst Mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .16 Protection Modes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .17 Auto Restart mode with extended blanking time . . . . . . . . . . . . . . . . .17 Auto Restart without extended blanking time . . . . . . . . . . . . . . . . . . .18 4 4.1 4.2 4.3 4.3.1 4.3.2 4.3.3 4.3.4 4.3.5 4.3.6 4.3.7 Electrical Characteristics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .19 Absolute Maximum Ratings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .19 Operating Range . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .20 Characteristics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .20 Supply Section . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .20 Internal Voltage Reference . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .21 PWM Section . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .21 Soft Start time . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .21 Control Unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .22 Current Limiting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .23 CoolMOS® Section . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .23 5 Typical CoolMOS® Performance Characteristic . . . . . . . . . . . . . . . . . . .24 Version 2.0 4 28 Dec 2011 CoolSET®-F3R ICE3BR1065J 6 Input Power Curve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .26 7 Outline Dimension . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .27 8 Marking . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .28 9 Schematic for recommended PCB layout . . . . . . . . . . . . . . . . . . . . . . . .29 Version 2.0 5 28 Dec 2011 CoolSET®-F3R ICE3BR1065J Pin Configuration and Functionality 1 Pin Configuration and Functionality 1.1 Pin Configuration with PG-DIP-8 Pin Symbol BA extended Blanking & Auto-restart 2 FB FeedBack 3 CS Current Sense/ 650V1) CoolMOS® Source 4 Drain 650V1) CoolMOS® Drain 5 Drain 650V1) CoolMOS® Drain 6 n.c. Not connected 7 VCC Controller Supply Voltage 8 GND Controller GrouND FB (Feedback) The information about the regulation is provided by the FB Pin to the internal Protection Unit and to the internal PWM-Comparator to control the duty cycle. The FBSignal is the only control signal in case of light load at the Active Burst Mode. at Tj=110°C CS (Current Sense) The Current Sense pin senses the voltage developed on the series resistor inserted in the source of the integrated CoolMOS® If voltage in CS pin reaches the internal threshold of the Current Limit Comparator, the Driver output is immediately switched off. Furthermore the current information is provided for the PWMComparator to realize the Current Mode. Package PG-DIP-8 BA 1 8 GND FB 2 7 VCC CS 3 6 n.c. Drain 4 5 Drain Figure 1 Pin Functionality BA (extended Blanking & Auto-restart) The BA pin combines the functions of extendable blanking time for over load protection and the external auto-restart enable. The extendable blanking time function is to extend the built-in 20 ms blanking time by adding an external capacitor at BA pin to ground. The external auto-restart enable function is an external access to stop the gate switching and force the IC enter auto-restart mode. It is triggered by pulling down the BA pin to less than 0.33V. Function 1 1) 1.2 Drain (Drain of integrated CoolMOS®) Drain pin is the connection to the Drain of the integrated CoolMOS®. VCC (Power Supply) VCC pin is the positive supply of the IC. The operating range is between 10.5V and 25V. GND (Ground) GND pin is the ground of the controller. Pin Configuration PG-DIP-8 (top view) Note: Pin 4 and 5 are shorted Version 2.0 6 28 Dec 2011 CoolSET®-F3R ICE3BR1065J Representative Blockdiagram 2 Representative Blockdiagram Figure 2 Version 2.0 Representative Blockdiagram 7 28 Dec 2011 CoolSET®-F3R ICE3BR1065J Functional Description 3 Functional Description All values which are used in the functional description are typical values. For calculating the worst cases the min/max values which can be found in section 4 Electrical Characteristics have to be considered. 3.1 In order to increase the robustness and safety of the system, the IC provides Auto Restart protection. The Auto Restart Mode reduces the average power conversion to a minimum level under unsafe operating conditions. This is necessary for a prolonged fault condition which could otherwise lead to a destruction of the SMPS over time. Once the malfunction is removed, normal operation is automatically retained after the next Start Up Phase. To make the protection more flexible, an external auto-restart enable pin is provided. When the pin is triggered, the switching pulse at gate will stop and the IC enters the auto-restart mode after the pre-defined spike blanking time. The internal precise peak current control reduces the costs for the transformer and the secondary diode. The influence of the change in the input voltage on the maximum power limitation can be avoided together with the integrated Propagation Delay Compensation. Therefore the maximum power is nearly independent on the input voltage, which is required for wide range SMPS. Thus there is no need for the over-sizing of the SMPS, e.g. the transformer and the output diode. Furthermore, this F3R series implements the frequency jitter mode to the switching clock such that the EMI noise will be effectively reduced. Introduction ® CoolSET -F3R jitter series (ICE3BRxx65J) is the latest version of the CoolSET®-F3 for the lower power application. The particular enhanced features are the built-in features for soft start, blanking window and frequency jitter. It provides the flexibility to increase the blanking window by simply addition of a capacitor in BA pin. In order to further increase the flexibility of the protection feature, an external auto-restart enable features are added. Moreover, the proven outstanding features in CoolSET®-F3 are still remained such as the active burst mode, propagation delay compensation, modulated gate driving, auto-restart protection for Vcc overvoltage, over temperature, over load, open loop, etc. The intelligent Active Burst Mode can effectively obtain the lowest Standby Power at light load and no load conditions. After entering the burst mode, there is still a full control of the power conversion to the output through the optocoupler, that is used for the normal PWM control. The response on load jumps is optimized and the voltage ripple on Vout is minimized. The Vout is on well controlled in this mode. The usually external connected RC-filter in the feedback line after the optocoupler is integrated in the IC to reduce the external part count. Furthermore a high voltage Startup Cell is integrated into the IC which is switched off once the Undervoltage Lockout on-threshold of 18V is exceeded. This Startup Cell is part of the integrated CoolMOS®. The external startup resistor is no longer necessary as this Startup Cell is connected to the Drain. Power losses are therefore reduced. This increases the efficiency under light load conditions drastically. Adopting the BiCMOS technology, it can increase the design flexibility as the Vcc voltage range is increased to 25V. The CoolSET®-F3R has a built-in 20ms soft start function. It can further save external component counts. There are 2 modes of blanking time for high load jumps; the basic mode and the extendable mode. The blanking time for the basic mode is set at 20ms while the extendable mode will increase the blanking time by adding an external capacitor at the BA pin in addition to the basic mode blanking time. During this blanking time window the overload detection is disabled. With this concept no further external components are necessary to adjust the blanking window. Version 2.0 3.2 Power Management Drain VCC Startup Cell CoolMOS™ Power Management Internal Bias Undervoltage Lockout 18V 10.5V Power-Down Reset Voltage Reference 5.0V Auto Restart Mode Soft Start block Figure 3 8 Active Burst Mode Power Management 28 Dec 2011 CoolSET®-F3R ICE3BR1065J Functional Description The Undervoltage Lockout monitors the external supply voltage VVCC. When the SMPS is plugged to the main line the internal Startup Cell is biased and starts to charge the external capacitor CVCC which is connected to the VCC pin. This VCC charge current is controlled to 0.9mA by the Startup Cell. When the VVCC exceeds the on-threshold VCCon=18V the bias circuit are switched on. Then the Startup Cell is switched off by the Undervoltage Lockout and therefore no power losses present due to the connection of the Startup Cell to the Drain voltage. To avoid uncontrolled ringing at switch-on, a hysteresis start up voltage is implemented. The switch-off of the controller can only take place when VVCC falls below 10.5V after normal operation was entered. The maximum current consumption before the controller is activated is about 150mA. When VVCC falls below the off-threshold VCCoff=10.5V, the bias circuit is switched off and the soft start counter is reset. Thus it is ensured that at every startup cycle the soft start starts at zero. The internal bias circuit is switched off if Auto Restart Mode is entered. The current consumption is then reduced to 150mA. Once the malfunction condition is removed, this block will then turn back on. The recovery from Auto Restart Mode does not require re-cycling the AC line. When Active Burst Mode is entered, the internal Bias is switched off most of the time but the Voltage Reference is kept alive in order to reduce the current consumption below 450mA. 3.3 Current Mode means the duty cycle is controlled by the slope of the primary current. This is done by comparing the FB signal with the amplified current sense signal. Amplified Current Signal FB 0.67V Driver ton t Figure 5 Soft-Start Comparator PWM-Latch C8 R Q Driver S Q 0.67V PWM OP x3.3 CS Improved Current Mode Figure 4 Current Mode Version 2.0 Pulse Width Modulation In case the amplified current sense signal exceeds the FB signal the on-time Ton of the driver is finished by resetting the PWM-Latch (see Figure 5). The primary current is sensed by the external series resistor RSense inserted in the source of the integrated CoolMOS®. By means of Current Mode regulation, the secondary output voltage is insensitive to the line variations. The current waveform slope will change with the line variation, which controls the duty cycle. The external RSense allows an individual adjustment of the maximum source current of the integrated CoolMOS®. To improve the Current Mode during light load conditions the amplified current ramp of the PWM-OP is superimposed on a voltage ramp, which is built by the switch T2, the voltage source V1 and a resistor R1 (see Figure 6). Every time the oscillator shuts down for maximum duty cycle limitation the switch T2 is closed by VOSC. When the oscillator triggers the Gate Driver, T2 is opened so that the voltage ramp can start. In case of light load the amplified current ramp is too small to ensure a stable regulation. In that case the Voltage Ramp is a well defined signal for the comparison with the FB-signal. The duty cycle is then controlled by the slope of the Voltage Ramp. By means of the time delay circuit which is triggered by the inverted VOSC signal, the Gate Driver is switched-off until it reaches approximately 156ns delay time (see Figure 7). It allows the duty cycle to be reduced continuously till 0% by decreasing VFB below that threshold. Improved Current Mode FB t 9 28 Dec 2011 CoolSET®-F3R ICE3BR1065J Functional Description 3.3.1 The input of the PWM-OP is applied over the internal leading edge blanking to the external sense resistor RSense connected to pin CS. RSense converts the source current into a sense voltage. The sense voltage is amplified with a gain of 3.3 by PWM OP. The output of the PWM-OP is connected to the voltage source V1. The voltage ramp with the superimposed amplified current signal is fed into the positive inputs of the PWMComparator C8 and the Soft-Start-Comparator (see Figure 6). Soft-Start Comparator PWM Comparator FB C8 PWM-Latch Oscillator VOSC time delay circuit (156ns) 3.3.2 Gate Driver X3.3 T2 V1 C1 PWM-Comparator The PWM-Comparator compares the sensed current signal of the integrated CoolMOS® with the feedback signal VFB (see Figure 8). VFB is created by an external optocoupler or external transistor in combination with the internal pull-up resistor RFB and provides the load information of the feedback circuitry. When the amplified current signal of the integrated CoolMOS® exceeds the signal VFB the PWM-Comparator switches off the Gate Driver. 0.67V 10k R1 PWM-OP PWM OP Voltage Ramp Figure 6 5V Improved Current Mode RFB Soft-Start Comparator FB VOSC PWM-Latch C8 max. Duty Cycle PWM Comparator 0.67V t Voltage Ramp Optocoupler PWM OP CS 0.67V X3.3 FB Improved Current Mode t Gate Driver 156ns time delay Figure 8 PWM Controlling t Figure 7 Light Load Conditions Version 2.0 10 28 Dec 2011 CoolSET®-F3R ICE3BR1065J Functional Description 3.4 Startup Phase When the VVCC exceeds the on-threshold voltage, the IC starts the Soft Start mode (see Figure 10). The function is realized by an internal Soft Start resistor, an current sink and a counter. And the amplitude of the current sink is controlled by the counter (see Figure 11). Soft Start finish S o ft S ta rt c o u n te r S o ftS S o ft S ta rt 5V S o ft S ta rt R SoftS S o ft-S ta rt C o m p a ra to r SoftS G a te D riv e r C7 & G7 Soft Start 32I Counter 0 .6 7 V x 3 .3 8I 4I 2I I CS PW M OP Figure 9 Soft Start Figure 11 In the Startup Phase, the IC provides a Soft Start period to control the primary current by means of a duty cycle limitation. The Soft Start function is a built-in function and it is controlled by an internal counter. . Soft Start Circuit After the IC is switched on, the VSFOFTS voltage is controlled such that the voltage is increased stepwisely (32 steps) with the increase of the counts. The Soft Start counter would send a signal to the current sink control in every 600us such that the current sink decrease gradually and the duty ratio of the gate drive increases gradually. The Soft Start will be finished in 20ms (tSoft-Start) after the IC is switched on. At the end of the Soft Start period, the current sink is switched off. VSoftS tSoft-Start VSOFTS32 V SoftS V SoftS2 V SoftS1 Figure 10 Gate Driver t Soft Start Phase Figure 12 Version 2.0 t 11 Gate drive signal under Soft-Start Phase 28 Dec 2011 CoolSET®-F3R ICE3BR1065J Functional Description 3.5 Within the soft start period, the duty cycle is increasing from zero to maximum gradually (see Figure 12). In addition to Start-Up, Soft-Start is also activated at each restart attempt during Auto Restart. PWM Section 0.75 PWM Section Oscillator VSoftS Duty Cycle max tSoft-Start VSOFTS32 Clock Frequency Jitter VFB t Soft Start Block 4.0V Soft Start Comparator VOUT PWM Comparator t FF1 1 G8 R Q & G9 Current Limiting VOUT CoolMOS® Gate tStart-Up t Figure 13 Gate Driver S Figure 14 Start Up Phase PWM Section Block 3.5.1 Oscillator The oscillator generates a fixed frequency of 65KHz with frequency jittering of ±4% (which is ±2.6KHz) at a jittering period of 4ms. A capacitor, a current source and current sink which determine the frequency are integrated. In order to achieve a very accurate switching frequency, the charging and discharging current of the implemented oscillator capacitor are internally trimmed. The ratio of controlled charge to discharge current is adjusted to reach a maximum duty cycle limitation of Dmax=0.75. Once the Soft Start period is over and when the IC goes into normal operating mode, the switching frequency of the clock is varied by the control signal from the Soft Start block. Then the switching frequency is varied in range of 65KHz ± 2.6KHz at period of 4ms. The Start-Up time tStart-Up before the converter output voltage VOUT is settled, must be shorter than the SoftStart Phase tSoft-Start (see Figure 13). By means of Soft-Start there is an effective minimization of current and voltage stresses on the integrated CoolMOS®, the clamp circuit and the output overshoot and it helps to prevent saturation of the transformer during Start-Up. 3.5.2 PWM-Latch FF1 The output of the oscillator block provides continuous pulse to the PWM-Latch which turns on/off the integrated CoolMOS®. After the PWM-Latch is set, it is reset by the PWM comparator, the Soft Start comparator or the Current -Limit comparator. When it is in reset mode, the output of the driver is shut down immediately. Version 2.0 12 28 Dec 2011 CoolSET®-F3R ICE3BR1065J Functional Description 3.5.3 3.6 Gate Driver Current Limiting PWM Latch FF1 VCC Current Limiting PWM-Latch 1 Propagation-Delay Compensation Gate CoolMOS® Vcsth Leading Edge Blanking 220ns C10 PWM-OP Gate Driver Figure 15 & G10 Gate Driver C12 0.34V The driver-stage is optimized to minimize EMI and to provide high circuit efficiency. The switch on speed is slowed down before it reaches the integrated CoolMOS® turn on threshold. That is a slope control of the rising edge at the output of the driver (see Figure 16). 1pF 10k Active Burst Mode D1 CS (internal) VGate Figure 17 There is a cycle by cycle peak current limiting operation realized by the Current-Limit comparator C10. The source current of the integrated CoolMOS® is sensed via an external sense resistor RSense. By means of RSense the source current is transformed to a sense voltage VSense which is fed into the CS pin. If the voltage VSense exceeds the internal threshold voltage Vcsth, the comparator C10 immediately turns off the gate drive by resetting the PWM Latch FF1. A Propagation Delay Compensation is added to support the immediate shut down of the integrated CoolMOS® with very short propagation delay. Thus the influence of the AC input voltage on the maximum output power can be reduced to minimal. In order to prevent the current limit from distortions caused by leading edge spikes, a Leading Edge Blanking is integrated in the current sense path for the comparators C10, C12 and the PWM-OP. The output of comparator C12 is activated by the Gate G10 if Active Burst Mode is entered. When it is activated, the current limiting is reduced to 0.34V. This voltage level determines the maximum power level in Active Burst Mode. ca. t = 130ns 5V t Figure 16 Gate Rising Slope Thus the leading switch on spike is minimized. Furthermore the driver circuit is designed to eliminate cross conduction of the output stage. During power up, when VCC is below the undervoltage lockout threshold VVCCoff, the output of the Gate Driver is set to low in order to disable power transfer to the secondary side. Version 2.0 Current Limiting Block 13 28 Dec 2011 CoolSET®-F3R ICE3BR1065J Functional Description 3.6.1 Leading Edge Blanking For example, Ipeak = 0.5A with RSense = 2. The current sense threshold is set to a static voltage level Vcsth=1V without Propagation Delay Compensation. A current ramp of dI/dt = 0.4A/µs, or dVSense/dt = 0.8V/µs, and a propagation delay time of tPropagation Delay =180ns leads to an Ipeak overshoot of 14.4%. With the propagation delay compensation, the overshoot is only around 2% (see Figure 20). VSense Vcsth tLEB = 220ns with compensation without compensation V 1,3 t 1,25 1,2 Leading Edge Blanking VSense Figure 18 Whenever the integrated CoolMOS® is switched on, a leading edge spike is generated due to the primaryside capacitances and reverse recovery time of the secondary-side rectifier. This spike can cause the gate drive to switch off unintentionally. In order to avoid a premature termination of the switching pulse, this spike is blanked out with a time constant of tLEB = 220ns. 3.6.2 1 0,95 0,9 0 Ipeak2 Ipeak1 ILimit 0,2 0,4 0,6 0,8 1 1,2 1,4 1,6 1,8 V s 2 dVSense dt Figure 20 In case of over-current detection, there is always propagation delay to switch off the integrated CoolMOS®. An overshoot of the peak current Ipeak is induced to the delay, which depends on the ratio of dI/ dt of the peak current (see Figure 19). ISense 1,1 1,05 Propagation Delay Compensation Signal2 1,15 Overcurrent Shutdown The Propagation Delay Compensation is realized by means of a dynamic threshold voltage Vcsth (see Figure 21). In case of a steeper slope the switch off of the driver is earlier to compensate the delay. V OSC Signal1 tPropagation Delay max. Duty Cycle IOvershoot2 off time V Sense IOvershoot1 Propagation Delay t V csth t Figure 19 Current Limiting Signal1 The overshoot of Signal2 is larger than of Signal1 due to the steeper rising waveform. This change in the slope depends on the AC input voltage. Propagation Delay Compensation is integrated to reduce the overshoot due to dI/dt of the rising primary current. Thus the propagation delay time between exceeding the current sense threshold Vcsth and the switching off of the integrated CoolMOS® is compensated over temperature within a wide range. Current Limiting is then very accurate. Version 2.0 Signal2 t Figure 21 14 Dynamic Voltage Threshold Vcsth 28 Dec 2011 CoolSET®-F3R ICE3BR1065J Functional Description 3.7 Control Unit After the 30us spike blanking time, the Auto Restart Mode is activated. For example, if CBK = 0.22uF, IBK = 13uA Blanking time = 20ms + CBK x (4.0 - 0.9) / IBK = 72ms In order to make the startup properly, the maximum CBK capacitor is restricted to less than 0.65uF. The Active Burst Mode has basic blanking mode only while the Auto Restart Mode has both the basic and the extendable blanking mode. The Control Unit contains the functions for Active Burst Mode and Auto Restart Mode. The Active Burst Mode and the Auto Restart Mode both have 20ms internal Blanking Time. For the Auto Restart Mode, a further extendable Blanking Time is achieved by adding external capacitor at BA pin. By means of this Blanking Time, the IC avoids entering into these two modes accidentally. Furthermore those buffer time for the overload detection is very useful for the application that works in low current but requires a short duration of high current occasionally. 3.7.1 3.7.2 Active Burst Mode The IC enters Active Burst Mode under low load conditions. With the Active Burst Mode, the efficiency increases significantly at light load conditions while still maintaining a low ripple on VOUT and a fast response on load jumps. During Active Burst Mode, the IC is controlled by the FB signal. Since the IC is always active, it can be a very fast response to the quick change at the FB signal. The Start up Cell is kept OFF in order to minimize the power loss. Basic and Extendable Blanking Mode BA # CBK 5.0V IBK 0.9V 1 S1 G2 Internal Bias C3 4.0V & 4.0V C4 20ms Blanking Time Current Limiting & G10 20 ms Blanking Time Spike Blanking 30us 4.0V G5 Auto Restart Mode C4 Active Burst Mode FB C5 FB & C5 1.35V 20ms Blanking Time G6 & G6 1.35V Active Burst Mode C6a Control Unit 3.5V & Figure 22 Basic and Extendable Blanking Mode C6b There are 2 kinds of Blanking mode; basic mode and the extendable mode. The basic mode is just an internal set 20ms blanking time while the extendable mode has an extra blanking time by connecting an external capacitor to the BA pin in addition to the preset 20ms blanking time. For the extendable mode, the gate G5 is blocked even though the 20ms blanking time is reached if an external capacitor CBK is added to BA pin. While the 20ms blanking time is passed, the switch S1 is opened by G2. Then the 0.9V clamped voltage at BA pin is charged to 4.0V through the internal IBK constant current. G5 is enabled by comparator C3. Version 2.0 G11 3.05V Figure 23 Control Unit Active Burst Mode The Active Burst Mode is located in the Control Unit. Figure 23 shows the related components. 3.7.2.1 Entering Active Burst Mode The FB signal is kept monitoring by the comparator C5. During normal operation, the internal blanking time counter is reset to 0. Once the FB signal falls below 1.35V, it starts to count. When the counter reach 20ms 15 28 Dec 2011 CoolSET®-F3R ICE3BR1065J Functional Description and FB signal is still below 1.35V, the system enters the Active Burst Mode. This time window prevents a sudden entering into the Active Burst Mode due to large load jumps. After entering Active Burst Mode, a burst flag is set and the internal bias is switched off in order to reduce the current consumption of the IC to approx. 450uA. It needs the application to enforce the VCC voltage above the Undervoltage Lockout level of 10.5V such that the Startup Cell will not be switched on accidentally. Or otherwise the power loss will increase drastically. The minimum VCC level during Active Burst Mode depends on the load condition and the application. The lowest VCC level is reached at no load condition. VFB Entering Active Burst Mode 4.0V 3.5V 3.05V Leaving Active Burst Mode 1.35V Blanking Timer t 20ms Blanking Time 3.7.2.2 Working in Active Burst Mode After entering the Active Burst Mode, the FB voltage rises as VOUT starts to decrease, which is due to the inactive PWM section. The comparator C6a monitors the FB signal. If the voltage level is larger than 3.5V, the internal circuit will be activated; the Internal Bias circuit resumes and starts to provide switching pulse. In Active Burst Mode the gate G10 is released and the current limit is reduced to 0.34V, which can reduce the conduction loss and the audible noise. If the load at VOUT is still kept unchanged, the FB signal will drop to 3.05V. At this level the C6b deactivates the internal circuit again by switching off the internal Bias. The gate G11 is active again as the burst flag is set after entering Active Burst Mode. In Active Burst Mode, the FB voltage is changing like a saw tooth between 3.05V and 3.5V (see figure 24). VCS 1.03V t Current limit level during Active Burst Mode 0.34V VVCC 3.7.2.3 Leaving Active Burst Mode The FB voltage will increase immediately if there is a high load jump. This is observed by the comparator C4. Since the current limit is app. 34% during Active Burst Mode, it needs a certain load jump to rise the FB signal to exceed 4.0V. At that time the comparator C4 resets the Active Burst Mode control which in turn blocks the comparator C12 by the gate G10. The maximum current can then be resumed to stabilize the VOUT. t 10.5V IVCC t 3.8mA 450uA VOUT t t Figure 24 Version 2.0 16 Signals in Active Burst Mode 28 Dec 2011 CoolSET®-F3R ICE3BR1065J Functional Description 3.7.3 Protection Modes The IC provides Auto Restart Mode as the protection feature. Auto Restart mode can prevent the SMPS from destructive states. The following table shows the relationship between possible system failures and the corresponding protection modes. VCC Overvoltage Auto Restart Mode Overtemperature Auto Restart Mode Overload Auto Restart Mode Open Loop Auto Restart Mode VCC Undervoltage Auto Restart Mode Short Optocoupler Auto Restart Mode Auto restart enable Auto Restart Mode 3.7.3.1 BA # CBK with extended 5.0V IBK 0.9V 1 S1 G2 C3 Spike Blanking 30us 4.0V Before entering the Auto Restart protection mode, some of the protections can have extended blanking time to delay the protection and some needs to fast react and will go straight to the protection. Overload and open loop protection are the one can have extended blanking time while Vcc Overvoltage, Over temperature, Vcc Undervoltage, short opto-coupler and external auto restart enable will go to protection right away. After the system enters the Auto-restart mode, the IC will be off. Since there is no more switching, the Vcc voltage will drop. When it hits the Vcc turn off threshold, the start up cell will turn on and the Vcc is charged by the startup cell current to Vcc turn on threshold. The IC is on and the startup cell will turn off. At this stage, it will enter the startup phase (soft start) with switching cycles. After the Start Up Phase, the fault condition is checked. If the fault condition persists, the IC will go to auto restart mode again. If, otherwise, the fault is removed, normal operation is resumed. Version 2.0 Auto Restart mode blanking time & 4.0V FB C4 20ms Blanking Time G5 Auto Restart Mode Control Unit Figure 25 Auto Restart Mode In case of Overload or Open Loop, the FB exceeds 4.0V which will be observed by comparator C4. Then the internal blanking counter starts to count. When it reaches 20ms, the switch S1 is released. Then the clamped voltage 0.9V at VBA can increase. When there is no external capacitor CBK connected, the VBA will reach 4.0V immediately. When both the input signals at AND gate G5 is positive, the Auto Restart Mode will be activated after the extra spike blanking time of 30us is elapsed. However, when an extra blanking time is needed, it can be achieved by adding an external capacitor, CBK. A constant current source of IBK will start to charge the capacitor CBK from 0.9V to 4.0V after the switch S1 is released. The charging time from 0.9V to 4.0V are the extendable blanking time. If CBK is 0.22uF and IBK is 13uA, the extendable blanking time is around 52ms and the total blanking time is 72ms. In combining the FB and blanking time, there is a blanking window generated which prevents the system to enter Auto Restart Mode due to large load jumps. 17 28 Dec 2011 CoolSET®-F3R ICE3BR1065J Functional Description 3.7.3.2 Auto Restart without extended blanking time Auto Restart Mode Reset VVCC < 10.5V 1ms counter Auto-restart Enable Signal UVLO BA Stop gate drive 8us Blanking Time 0.33V C9 a trigger signal to the base of the externally added transistor, TAE at the BA pin. When the function is enabled, the gate drive switching will be stopped and then the IC will enter auto-restart mode if the signal persists. To ensure this auto-restart function will not be mis-triggered during start up, a 1ms delay time is implemented to blank the unstable signal. VCC undervoltage is the Vcc voltage drop below Vcc turn off threshold. Then the IC will turn off and the start up cell will turn on automatically. And this leads to Auto Restart Mode. Short Optocoupler also leads to VCC undervoltage as there is no self supply after activating the internal reference and bias. Auto Restart mode 25.5V TAE VCC 120us Blanking Time C2 VCC 20.5V C1 & G1 Spike Blanking 30us softs_period 4.0V C4 FB Thermal Shutdown Voltage Reference Tj >140°C Control Unit Figure 26 Auto Restart mode There are 2 modes of VCC overvoltage protection; one is during soft start and the other is at all conditions. The first one is VVCC voltage is > 20.5V and FB is > 4.0V and during soft_start period and the IC enters Auto Restart Mode. The VCC voltage is observed by comparator C1 and C4. The fault conditions are to detect the abnormal operating during start up such as open loop during light load start up, etc. The logic can eliminate the possible of entering Auto Restart mode if there is a small voltage overshoots of VVCC during normal operating. The 2nd one is VVCC >25.5V and last for 120us and the IC enters Auto Restart Mode. This 25.5V Vcc OVP protection is inactivated during burst mode. The Thermal Shutdown block monitors the junction temperature of the IC. After detecting a junction temperature higher than 130°C, the Auto Restart Mode is entered. In case the pre-defined auto-restart features are not sufficient, there is a customer defined external Autorestart Enable feature. This function can be triggered by pulling down the BA pin to < 0.33V. It can simply add Version 2.0 18 28 Dec 2011 CoolSET®-F3R ICE3BR1065J Electrical Characteristics 4 Electrical Characteristics Note: All voltages are measured with respect to ground (Pin 8). The voltage levels are valid if other ratings are not violated. 4.1 Note: Absolute Maximum Ratings Absolute maximum ratings are defined as ratings, which when being exceeded may lead to destruction of the integrated circuit. For the same reason make sure, that any capacitor that will be connected to pin 7 (VCC) is discharged before assembling the application circuit.Ta=25°C unless otherwise specified. Parameter Symbol Limit Values Unit Remarks min. max. - 6.47 A Pulse drain current, pulse width tp limited ID_Puls by Tj=150°C - 10.35 A Avalanche energy, repetitive tAR limited by EAR max. Tj=150°C1) - 0.4 mJ Avalanche current, repetitive tAR limited by IAR max. Tj=150°C1) - 2.0 A VCC Supply Voltage VVCC -0.3 27 V FB Voltage VFB -0.3 5.5 V BA Voltage VBA -0.3 5.5 V CS Voltage VCS -0.3 5.5 V Junction Temperature Tj -40 150 °C Storage Temperature TS -55 150 °C Thermal Resistance Junction -Ambient RthJA - 90 K/W Soldering temperature, wavesoldering only allowed at leads Tsold - 260 °C 1.6mm (0.063in.) from case for 10s ESD Capability (incl. Drain Pin) VESD - 2 kV Human body model2) Switching drain current, pulse width tp limited by Tj=150°C Is Controller & CoolMOS® 1) Repetitive avalanche causes additional power losses that can be calculated as PAV=EAR*f 2) According to EIA/JESD22-A114-B (discharging a 100pF capacitor through a 1.5kW series resistor) Version 2.0 19 28 Dec 2011 CoolSET®-F3R ICE3BR1065J Electrical Characteristics 4.2 Note: Operating Range Within the operating range the IC operates as described in the functional description. Parameter Symbol Limit Values min. max. Unit Remarks VCC Supply Voltage VVCC VVCCoff 25 V Max value limited due to Vcc OVP Junction Temperature of Controller TjCon -25 130 °C Max value limited due to thermal shut down of controller Junction Temperature of CoolMOS® TjCoolMOS -25 150 °C 4.3 4.3.1 Note: Characteristics Supply Section The electrical characteristics involve the spread of values within the specified supply voltage and junction temperature range TJ from – 25 °C to 125 °C. Typical values represent the median values, which are related to 25°C. If not otherwise stated, a supply voltage of VCC = 18 V is assumed. Parameter Symbol Limit Values min. typ. max. Unit Test Condition Start Up Current IVCCstart - 150 250 mA VVCC =17V VCC Charge Current IVCCcharge1 - - 5.0 mA VVCC = 0V IVCCcharge2 0.55 0.9 1.60 mA VVCC = 1V IVCCcharge3 - 0.7 - mA VVCC =17V Leakage Current of Start Up Cell and CoolMOS® IStartLeak - 0.2 50 mA VDrain = 450V at Tj=100°C Supply Current with Inactive Gate IVCCsup1 - 1.5 2.5 mA Supply Current with Active Gate IVCCsup2 - 3.8 4.2 mA IFB = 0A Supply Current in Auto Restart Mode with Inactive Gate IVCCrestart - 250 - mA IFB = 0A Supply Current in Active Burst Mode with Inactive Gate IVCCburst1 - 450 950 mA VFB = 2.5V IVCCburst2 - 450 950 mA VVCC = 11.5V,VFB = 2.5V VCC Turn-On Threshold VCC Turn-Off Threshold VCC Turn-On/Off Hysteresis VVCCon VVCCoff VVCChys 17.0 9.8 - 18.0 10.5 7.5 19.0 11.2 - V V V Version 2.0 20 28 Dec 2011 CoolSET®-F3R ICE3BR1065J Electrical Characteristics 4.3.2 Internal Voltage Reference Parameter Trimmed Reference Voltage 4.3.3 Symbol VREF Limit Values min. typ. max. 4.90 5.00 5.10 Unit Test Condition V measured at pin FB IFB = 0 PWM Section Parameter Symbol Limit Values Unit Test Condition min. typ. max. fOSC1 56.5 65.0 73.5 kHz fOSC2 59.8 65.0 70.2 kHz Tj = 25°C Frequency Jittering Range fjitter - ±2.6 - kHz Tj = 25°C Frequency Jittering period Tjitter - 4.0 - ms Tj = 25°C Max. Duty Cycle Dmax 0.70 0.75 0.80 Min. Duty Cycle Dmin 0 - - PWM-OP Gain AV 3.1 3.3 3.5 Voltage Ramp Offset VOffset-Ramp - 0.67 - V VFB Operating Range Min Level VFBmin - 0.5 - V VFB Operating Range Max level VFBmax - - 4.3 V FB Pull-Up Resistor RFB 9 15.4 22 kW Fixed Oscillator Frequency 1) VFB < 0.3V CS=1V, limited by Comparator C41) The parameter is not subjected to production test - verified by design/characterization 4.3.4 Soft Start time Parameter Soft Start time Version 2.0 Symbol tSS Limit Values min. typ. max. - 20.0 - 21 Unit Test Condition ms 28 Dec 2011 CoolSET®-F3R ICE3BR1065J Electrical Characteristics 4.3.5 Control Unit Parameter Symbol Limit Values min. typ. max. Unit Test Condition VFB = 4V Clamped VBA voltage during Normal Operating Mode VBAclmp 0.85 0.9 0.95 V Blanking time voltage limit for Comparator C3 VBKC3 3.85 4.00 4.15 V Over Load & Open Loop Detection Limit for Comparator C4 VFBC4 3.85 4.00 4.15 V Active Burst Mode Level for Comparator C5 VFBC5 1.25 1.35 1.45 V Active Burst Mode Level for Comparator C6a VFBC6a 3.35 3.50 3.65 V After Active Burst Mode is entered Active Burst Mode Level for Comparator C6b VFBC6b 2.93 3.05 3.16 V After Active Burst Mode is entered Overvoltage Detection Limit for Comparator C1 VVCCOVP1 19.5 20.5 21.5 V VFB = 5V Overvoltage Detection Limit for Comparator C2 VVCCOVP2 25.0 25.5 26.5 V Auto-restart Enable level at BA pin VAE 0.25 0.33 0.4 V >30ms Charging current at BA pin IBK 10 13.0 16.9 mA Charge starts after the built-in 20ms blanking time elapsed Thermal Shutdown1) TjSD 130 140 150 °C Controller Built-in Blanking Time for Overload Protection or enter Active Burst Mode tBK - 20 - ms without external capacitor at BA pin Inhibit Time for Auto-Restart enable function during start up tIHAE - 1.0 - ms Count when VCC>18V Spike Blanking Time before AutoRestart Protection tSpike - 30 - ms 1) The parameter is not subjected to production test - verified by design/characterization. The thermal shutdown temperature refers to the junction temperature of the controller. Note: The trend of all the voltage levels in the Control Unit is the same regarding the deviation except VVCCOVP. Version 2.0 22 28 Dec 2011 CoolSET®-F3R ICE3BR1065J Electrical Characteristics 4.3.6 Current Limiting Parameter Symbol Limit Values min. typ. max. Unit Test Condition dVsense / dt = 0.6V/ms (see Figure 20) Peak Current Limitation (incl. Propagation Delay) Vcsth 0.96 1.03 1.10 V Peak Current Limitation during Active Burst Mode VCS2 0.29 0.34 0.38 V Leading Edge Blanking tLEB - 220 - ns CS Input Bias Current ICSbias -1.5 -0.2 - mA 4.3.7 VCS =0V CoolMOS® Section Parameter Symbol Limit Values min. typ. max. Unit Test Condition Drain Source Breakdown Voltage V(BR)DSS 650 - - V Tj = 110°C Refer to Figure 30 for other V(BR)DSS in different Tj Drain Source On-Resistance RDSon - 0.92 1.93 1.05 2.22 W W Tj = 25°C Tj=125°C1) at ID = 2.0A Effective output capacitance, energy related Co(er) - 21 - pF VDS = 0V to 480V1) Rise Time trise - 302) - ns - 2) - ns Fall Time tfall 30 1) The parameter is not subjected to production test - verified by design/characterization 2) Measured in a Typical Flyback Converter Application Version 2.0 23 28 Dec 2011 CoolSET®-F3R ICE3BR1065J Typical CoolMOS® Performance Characteristic 5 Typical CoolMOS® Performance Characteristic Figure 27 Safe Operating area (SOA) curve for ICE3BR1065J Figure 28 SOA temperature derating coefficient curve Version 2.0 24 28 Dec 2011 CoolSET®-F3R ICE3BR1065J Typical CoolMOS® Performance Characteristic Figure 29 Power dissipation; Ptot=f(Ta) Figure 30 Drain-source breakdown voltage; VBR(DSS)=f(Tj) Version 2.0 25 28 Dec 2011 CoolSET®-F3R ICE3BR1065J Input Power Curve 6 Input Power Curve Two input power curves giving the typical input power versus ambient temperature are showed below; Vin=85Vac~265Vac (Figure 31) and Vin=230Vac+/-15% (Figure 32). The curves are derived based on a typical discontinuous mode flyback model which considers either 50% maximum duty ratio or 100V maximum secondary to primary reflected voltage (higher priority). The calculation is based on no copper area as heatsink for the device. The input power already includes the power loss at input common mode choke, bridge rectifier and the CoolMOS.The device saturation current (ID_Puls @ Tj=125°C) is also considered. To estimate the output power of the device, it is simply multiplying the input power at a particular operating ambient temperature with the estimated efficiency for the application. For example, a wide range input voltage (Figure 31), operating temperature is 50°C, estimated efficiency is 85%, then the estimated output power is 34W (41W * 85%). 50 45 40 35 PI-003-ICE3X2065_85Vac 30 25 20 15 10 5 0 0 10 20 30 40 50 60 70 80 90 100 110 120 130 Ambient Temperature [°C] Figure 31 Input power curve Vin=85~265Vac; Pin=f(Ta) 80 72 64 56 PI-004-ICE3X2065_230Vac 48 40 32 24 16 8 0 0 10 20 30 40 50 60 70 80 90 100 110 120 130 Ambient Temperature [°C] Figure 32 Version 2.0 Input power curve Vin=230Vac+/-15%; Pin=f(Ta) 26 28 Dec 2011 CoolSET®-F3R ICE3BR1065J Outline Dimension 7 Outline Dimension PG-DIP-8 (Plastic Dual In-Line Outline) Figure 33 Version 2.0 PG-DIP-8 (Pb-free lead plating Plastic Dual-in-Line Outline) 27 28 Dec 2011 CoolSET®-F3R ICE3BR1065J Marking 8 Marking Marking Figure 34 Version 2.0 Marking for ICE3BR1065J 28 28 Dec 2011 CoolSET®-F3R ICE3BR1065J Schematic for recommended PCB layout 9 Schematic for recommended PCB layout Figure 35 Schematic for recommended PCB layout General guideline for PCB layout design using F3/F3R CoolSET® (refer to Figure 35): 1. “Star Ground “at bulk capacitor ground, C11: “Star Ground “means all primary DC grounds should be connected to the ground of bulk capacitor C11 separately in one point. It can reduce the switching noise going into the sensitive pins of the CoolSET® device effectively. The primary DC grounds include the followings. a. DC ground of the primary auxiliary winding in power transformer, TR1, and ground of C16 and Z11. b. DC ground of the current sense resistor, R12 c. DC ground of the CoolSET® device, GND pin of IC11; the signal grounds from C13, C14, C15 and collector of IC12 should be connected to the GND pin of IC11 and then “star “connect to the bulk capacitor ground. d. DC ground from bridge rectifier, BR1 e. DC ground from the bridging Y-capacitor, C4 2. High voltage traces clearance: High voltage traces should keep enough spacing to the nearby traces. Otherwise, arcing would incur. a. 400V traces (positive rail of bulk capacitor C11) to nearby trace: > 2.0mm b. 600V traces (drain voltage of CoolSET® IC11) to nearby trace: > 2.5mm 3. Filter capacitor close to the controller ground: Filter capacitors, C13, C14 and C15 should be placed as close to the controller ground and the controller pin as possible so as to reduce the switching noise coupled into the controller. Guideline for PCB layout design when >3KV lightning surge test applied (refer to Figure 35): 1. Add spark gap Spark gap is a pair of saw-tooth like copper plate facing each other which can discharge the accumulated charge during surge test through the sharp point of the saw-tooth plate. a. Spark Gap 3 and Spark Gap 4, input common mode choke, L1: Gap separation is around 1.5mm (no safety concern) Version 2.0 29 28 Dec 2011 CoolSET®-F3R ICE3BR1065J Schematic for recommended PCB layout b. Spark Gap 1 and Spark Gap 2, Live / Neutral to GROUND: These 2 Spark Gaps can be used when the lightning surge requirement is >6KV. 230Vac input voltage application, the gap separation is around 5.5mm 115Vac input voltage application, the gap separation is around 3mm 2. Add Y-capacitor (C2 and C3) in the Live and Neutral to ground even though it is a 2-pin input 3. Add negative pulse clamping diode, D11 to the Current sense resistor, R12: The negative pulse clamping diode can reduce the negative pulse going into the CS pin of the CoolSET® and reduce the abnormal behavior of the CoolSET®. The diode can be a fast speed diode such as IN4148. The principle behind is to drain the high surge voltage from Live/Neutral to Ground without passing through the sensitive components such as the primary controller, IC11. Version 2.0 30 28 Dec 2011 Total Quality Management Qualität hat für uns eine umfassende Bedeutung. Wir wollen allen Ihren Ansprüchen in der bestmöglichen Weise gerecht werden. Es geht uns also nicht nur um die Produktqualität – unsere Anstrengungen gelten gleichermaßen der Lieferqualität und Logistik, dem Service und Support sowie allen sonstigen Beratungs- und Betreuungsleistungen. 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