DC2132A - Demo Manual

DEMO MANUAL DC2132A
LT3081, LT8612, LT3092
24V 3A Constant Voltage,
Constant Current Bench Supply
Description
DC2132A is a 24V 3A constant voltage, constant current
bench supply. It regulates any output voltage from 0V to
24V and any output current from 0A to 3A. It runs from
10V to 40V input although the output voltage should remain
5V or more below the input voltage.
The LT®8612 step-down regulator is followed by two parallel
LT®3081 linear regulators for a combination of low output
ripple, high bandwidth and easy-to-adjust output voltage
and current limits. The LT8612 is configured in pulseskipping operation and its output voltage is regulated to
roughly 1.7V above the output voltage of the LT3081. The
LT3081 SET and ILIM pins are connected to potentiometers
that act as adjustable knobs on the PCB for voltage and
current limit respectively.
The LT 3092 current source is used to deliver current to
power the adjustable resistance of the voltage limit knob
(potentiometer). That voltage directly sets the output voltage of the LT3081. The maximum output voltage can be
set to three settings: 24V, 15V and 5.5V with the shunt
position on JP1. The setting should be changed according
to the choice of input voltage. A 36V, 24V, or 12V AC/DC
converter can be used to power this supply (as well as
any DC voltage between 10V and 40V.) If input voltage
limits maximum output voltage, then it is recommended
to adjust the maximum output voltage to get the full range
of the adjustment knob for best resolution.
®
DC2132A operates to 0V and 0A. It is short-circuit proof.
With very small output capacitance, the short-circuit spike
is hundreds of times shorter in duration than commonly
used and expensive laboratory bench power supplies.
With the LT3081s in parallel on the output of this supply,
small output capacitance makes this possible. Only 30μF
is needed on the output of each LT3081. The LT3081 provides very low output ripple and short-circuit robustness.
An ON/OFF switch turns the converter and its components
on and off. A green indicator LED tells if the circuit is
on or not. Two TEMP turrets and an IMON turret provide
readouts of the LT3081 IC temperatures and the bench
supply output current.
The LT3081, LT8612, and LT3092 data sheets give complete descriptions of the devices, operation and applications
information. The data sheet must be read in conjunction
with this demo manual for DC2132A. The LT3081ER is assembled in a 7-lead plastic DD (R) package with a thermally
enhanced VOUT tab and with θJA = 15ºC/W. Proper board
layout is essential for maximum thermal performance. See
the the Layout Considerations section in the data sheet.
Design files for this circuit board are available at
http://www.linear.com/demo/DC2132A
L, LT, LTC, LTM, Linear Technology and the Linear logo are registered trademarks of Linear
Technology Corporation. All other trademarks are the property of their respective owners.
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1
DEMO MANUAL DC2132A
Performance Summary
PARAMETER
Specifications are at TA = 25°C
CONDITIONS
VIN Input Voltage Range
MIN
TYP
10
LT8612 Switching Frequency
R20 = 60.4k
VOUT Range (Set by VLIMIT)
VIN = 36V, JP1 Set to 24V
IOUT Range (Set by ILIMIT)
MAX
40
700
UNITS
V
kHz
0
25
V
0
3.1
A
Quiescent Current
VIN = 36V VOUT = 24V, No Load
31
mA
Typical Efficiency with 3A Output
VIN = 36V, VOUT = 24V
VIN = 12V, VOUT = 5V
VIN = 12V, VOUT = 3.3V
90
71
62
%
%
%
LT3081 Input-to-Output Voltage Drop
R37 = 1.00k, R21 = R38 = 100k, R18 = 4.99k
1.7
V
VOUT AC Ripple
VIN = 36V, VOUT = 24V, IOUT = 3.0A
~10
mVP-P
Minimum Load
0
mA
Board Photo
2
dc2132af
DEMO MANUAL DC2132A
Quick Start Procedure
DC2132A is easy to set up to evaluate the performance
of the LT3081 and LT8612. Follow the procedure below:
1.Set the ON/OFF switch to OFF to disable switching.
2.With power off, connect the input power supply to
the VIN and GND terminals. Make sure that the VIN DC
input voltage will not exceed 40V. Be careful for hot
plug transients above 40V.
3.The DC2132A bench supply is robust and can be turned
on with or without a load. If the load is too big, DC2132A
will limit its output. If there is a short-circuit on the
output, DC2132A will run through the short safely and
will limit its current to its ILIMIT setting.
4.Observe the output voltage and current as well as the
temperature of the ICs.
Figure 1. Test Procedure Setup Drawing for DC2132A
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3
DEMO MANUAL DC2132A
Quick Start Procedure
100
36VIN
EFFICIENCY
90
100
7
90
6
3
50
24VOUT
18VOUT
12VOUT
5VOUT
3.3VOUT
POWER LOSS
40
30
0
0.5
1
1.5
2
IOUT (A)
2.5
3
2
EFFICIENCY (%)
4
60
80
7
6
EFFICIENCY
5
70
4
60
3
POWER LOSS
50
1
40
0
3.5
30
DC2132A F02a
8
12VIN
5VOUT
3.3VOUT
1.8VOUT
POWER LOSS (W)
5
70
POWER LOSS (W)
80
EFFICIENCY (%)
8
2
1
0
0.5
1
1.5
2
IOUT (A)
2.5
3
0
3.5
DC2132A F02b
Figure 2. DC2132A Efficiency and Power Loss at Different Voltage and Current
4
dc2132af
DEMO MANUAL DC2132A
Quick Start Procedure
3A
1A
IOUT
VOUT (AC)
Figure 3. DC2132A 1A to 3A Transient Response 36VIN, 24VOUT
VOUT (AC)
LT8612 SW
Figure 4. DC2132A Output Voltage Ripple
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5
DEMO MANUAL DC2132A
Quick Start Procedure
+
VOUT
–
COUT
GND
Figure 5. DC2132A Output Voltage Ripple Measurement Method
6
dc2132af
DEMO MANUAL DC2132A
Parts List
ITEM
QTY
REFERENCE
PART DESCRIPTION
MANUFACTURER/PART NUMBER
Required Circuit Components
1
12
C3, C5, C6, C7, C9, C10, C11, CAP., X5R 10µF 50V 20% 1210
C19, C20, C22, C27, C28
TAIYO YUDEN UMK325BJ106MM-T
2
1
C4
CAP., X5R 0.1µF 50V 10% 0603
TDK C1608X5R1H104K
3
1
C12
CAP., X5R 1µF 50V 10% 0603
TDK C1608X5R1H105K
4
1
C13
CAP., NPO 1nF 25V 5% 0603
AVX 06033A102JAT2A
5
1
C14
CAP., X5R 1µF 25V 10% 0603
TDK C1608X5R1E105K
6
1
C15
CAP., X7R 0.1µF 25V 10% 0603
AVX 06033C104KAT2A
7
2
C17, C23
CAP., X7R 0.01µF 100V 10% 0603
AVX 06031C103KAT2A
8
1
C21
CAP., X7R 1µF 50V 10% 0805
MURATA GRM21BR71H105KA12L
9
1
C25
CAP., X7R 1µF 16V 10% 0603
MURATA GCM188R71C105KA64L
10
1
C26
CAP., X5R 10µF 6.3V 20% 0603
TDK C1608X5R0J106M
11
1
C29
CAP., ALUM. ELECT. 100µF 35V ±20% F80
NIPPON CHEMI-CON EMZA350ADA101MF80G
12
1
D5
SCHOTTKY DIODE, 1A/40V SMA
DIODES/ZETEX B140-13-F
13
1
L1
INDUCTOR, 5.5µH
WÜRTH ELEKTRONIK 744325550
14
1
L2
INDUCTOR, 470µH ±10% 1210
MURATA LQH32CN471K23L
15
1
Q1
TRANSISTOR, NPN SOT-23
DIODES/ZETEX FMMT493TA
16
2
Q2, Q3
TRANSISTOR, PNP SOT-23
DIODES/ZETEX MMBT3906-7-F
17
1
Q4
MOSFET, SINGLE P-CHANNEL 60V SOT-23
VISHAY SI2309CDS-T1-GE3
18
1
Q5
TRANSISTOR, NPN SOT-23
CENTRAL SEMI. CORP. CMST3904TR
19
1
R2
RES., CHIP 549Ω 0.10W 1% 0603
VISHAY CRCW0603549RFKEA
20
1
R5
RES., CHIP 499k 0.10W 1% 0603
VISHAY CRCW0603499KFKEA
21
1
R6
RES., CHIP 54.9k 0.10W 1% 0603
VISHAY CRCW060354K9FKEA
22
2
R7, R23
RES., 0.010Ω 0.125W 1% 0805
VISHAY WSL0805R0100FEA
23
1
R8
RES., CHIP 3.92k 0.10W 1% 0603
VISHAY CRCW06033K92FKEA
24
2
R9, R26
RES., CHIP 10k 0.25W 5% 1206
VISHAY CRCW120610K0JNED
25
1
R12
RES., CHIP 100Ω 0.10W 1% 0603
VISHAY CRCW0603100RFKEA
26
2
R14, R18
RES., CHIP 4.99k 0.10W 1% 0603
VISHAY CRCW06034K99FKEA
27
3
R15, R29, R37
RES., CHIP 1.00k 0.10W 1% 0603
VISHAY CRCW06031K00FKEA
28
2
R17, R30
RES., CHIP 10.0k 0.10W 1% 0603
VISHAY CRCW060310K0FKEA
29
1
R20
RES., CHIP 60.4k 0.10W 1% 0603
VISHAY CRCW060360K4FKEA
30
2
R21, R38
RES., CHIP 100k 0.10W 1% 0603
VISHAY CRCW0603100KFKEA
31
1
R22
RES., CHIP 200Ω 0.125W 1% 0805
VISHAY CRCW0805200RFKEA
32
1
R24
RES., CHIP 47.5k 0.10W 1% 0603
VISHAY CRCW060347K5FKEA
33
1
R27
RES., CHIP 73.2k 0.10W 1% 0603
VISHAY CRCW060373K2FKEA
34
1
R28
RES., CHIP 11.3k 0.10W 1% 0603
VISHAY CRCW060311K3FKEA
35
1
R31
POT. 1 TURN 10k ±10%
BOURNS 91A1A-B28-A15L
36
1
R32
POT. 1 TURN 5k ±10%
BOURNS 91A1A-B28-A13L
37
1
R41
RES., CHIP 1k 0.10W 5% 0603
VISHAY CRCW06031K00JNEA
38
1
R42
RES., CHIP 1.47M 0.10W 1% 0603
VISHAY CRCW06031M47FKEA
39
1
R43
RES., CHIP 10k 0.10W 5% 0603
VISHAY CRCW060310K0JNEA
40
1
R44
RES., CHIP 280k 0.10W 1% 0603
VISHAY CRCW0603280KFKEA
dc2132af
7
DEMO MANUAL DC2132A
Parts List
ITEM
QTY
REFERENCE
PART DESCRIPTION
MANUFACTURER/PART NUMBER
41
1
R45
RES., CHIP 806k 0.10W 1% 0603
VISHAY CRCW0603806KFKEA
42
1
R47
RES., CHIP 5.1k 0.10W 5% 0603
VISHAY CRCW06035K10JNEA
43
1
R48
RES., CHIP 2.7k 0.10W 5% 0603
VISHAY CRCW06032K70JNEA
44
2
U1, U2
I.C., LINEAR REGULATOR DD-R (07)
(1462-REV F)
LINEAR TECH. CORP. LT3081ER#PBF
45
1
U3
I.C., REGULATOR QFN (28) (UDE) 3mm × 6mm LINEAR TECH. CORP. LT8612EUDE#PBF
46
1
U4
I.C., DC/DC CONVERTER DFN (08) (DD)
3mm × 3mm
LINEAR TECH. CORP. LT3092EDD#PBF
47
1
U5
I.C., STEP-DOWN CONVERTER DFN (08) (DD)
3mm × 3mm
LINEAR TECH. CORP. LTC3632EDD#PBF
SUN ELECT. IND. 63CE22BS
Optional Circuit Components
1
1
C8
CAP., ALUM 22µF 63V 25%
2
0
C16, C30
OPTIONAL 0603
3
0
C24
OPTIONAL 1210
4
1
D4
LED, GRN
5
0
R6, R19, R25, R46
OPTIONAL 0603
6
1
R13
RES., CHIP 549Ω 0.10W 1% 0603
VISHAY CRCW0603549RFKEA
7
1
R16
RES./JUMPER, CHIP 0Ω 0.25W 0603
VISHAY CRCW06030000Z0EA
8
0
R33
OPTIONAL POT. 10 TURNS 10k
BOURNS 3950S-1-103L
9
0
R34
OPTIONAL POT. 10 TURNS 5k
BOURNS 3950S-1-502L
1
6
E1, E2, E3, E4, E5, E6
TURRET, TESTPOINT
MILL-MAX 2501-2-00-80-00-00-07-0
2
2
E7, E8
TURRET, TESTPOINT
MILL-MAX 2308-2-00-80-00-00-07-0
3
1
JP1
HEADERS, DBL. ROW 2 × 3 2mm CTRS.
SAMTEC TMM-103-02-L-D
4
4
J1, J2, J3, J4
CONNECTOR, BANANA JACK
KEYSTONE 575-4
5
1
S1
SWITCH TOGGLE, SPDT
PHILMORE, 30-10002B
6
1
XJP1
SHUNT, 2mm CTRS.
SAMTEC 2SN-BK-G
OSRAM OPTO SEMI. LG L29K-G2J1-24-Z
Hardware
8
dc2132af
+
Q4
Si2309CDS
GND
63V
C8
22µF
VIN
10V to 40V
D
S
0805
50V
C21
1µF
G
2
R6
54.9k
D4
5
6
8
7
NC
NC
NC
4
OUT
IN
OUT
OUT
IN
SET
21
1
4
5
6
7
INTVCC
SYNC
EN/UV
VIN
VIN
VIN
LT8612EUDE
U3
9
3
2
1
R20
60.4k
700kHz
LT3092EDD
R48
2.7k U4
R13
Q5
549
CMST3904
C14
1µF
INTVCC
30‐10002B
Philmore
R5
499k
1
3
R47
5.1k GREEN
50V
1210
C3
10uF
VIN
ON
OFF
RT
3
S1
TR/SS
2
20
BST
NC
NC
NC
NC
FB
PG
BIAS
SW
SW
SW
SW
SW
R24
47.5k
0805
1%
200
R22
C15
0.1µF
NOTE 1
6
JP1
4
5
2
VOUT MAX
C30
(Opt)
5V
15V
24V
U5
ISET
Information furnished by Linear Technology Corporation is believed to be accurate and reliable.
However, no responsibility is assumed for its use. Linear Technology Corporation makes no representation that the interconnection of its circuits as described herein will not infringe on existing patent rights.
CW
muRata
3
R31 10k
CCW
3
7
6
3
7
6
1
1%
R44
280k
R42
1.47M
2
SET
ILIM
IMON
NC
IN
2
SET
D5
B140
1%
5
1
R17
10.0k
TEMP
1%
5
1
R30
10.0k
TEMP
ILIM
4
OUT 8
TAB
U2 LT3081ER
C23
0.01µF
IMON
NC
IN
4
OUT 8
TAB
U1 LT3081ER
R45
806k
VOUT ADJUST C17
2
0.01µF
1%
R29
1.00k
IMON
50V
1210
10uF
C9
R15
1.00k
1%
8
3
6
Bourns Inc. 91A1A‐B28‐A15L
GND
IMON
1%
1%
R38
100k
Q2
R21
MMBT3906 100k
1%
R37
1.00k
EMZA350ADA101MF80G
IMON
50V
1210
C7
10uF
9
GND GND
HYST
SS
VFB
RUN
VIN
L2 470µH
1 LQH32CN471K23L
SW
LTC3632EDD
C5,C6,C19
4
7
5
2
C29 + 3x 10µF
50V
100µF
1210
35V
R43
10k
C25
1µF
R27 R28
73.2k 11.3k
R18
4.99k
1nF
1.00k
R46
(Opt)
C13
R16
R14 5.1k
Wurth
5.5µH
744325550
L1
R41
1k
Q3 MMBT3906
3
1
28
27
26
25
24
23
22
15
16
17
18
19
C4 0.1µF
INTVCC
PGND
PGND
PGND
GND
GND
GND
GND
GND
8
9
10
29
14
13
12
11
VIN
549
R8
3.92K
CCW
50V
1210
1206
R26
10k
3x 10µF
TEMP2
50V
1210
FMMT493
Q1
C10,C11,C27
C20,C22,C28
3x 10uF
TEMP1
1%
R12
100
ILIM-
2
R32 5k
3 CW
1
ILIM-
1%
0805
0.010
R23
1206
R9
10k
0805
1%
R7
0.010
Bourns Inc. 91A1A‐B28‐A13L
R2
ILIM+
6.3V
C26
10µF
ILIM+
ILIM ADJUST
50V
C12
1uF
GND
NOTE 1
VOUT
0V ‐ 24V
0A ‐ 3A
DEMO MANUAL DC2132A
Schematic Diagram
dc2132af
9
DEMO MANUAL DC2132A
DEMONSTRATION BOARD IMPORTANT NOTICE
Linear Technology Corporation (LTC) provides the enclosed product(s) under the following AS IS conditions:
This demonstration board (DEMO BOARD) kit being sold or provided by Linear Technology is intended for use for ENGINEERING DEVELOPMENT
OR EVALUATION PURPOSES ONLY and is not provided by LTC for commercial use. As such, the DEMO BOARD herein may not be complete
in terms of required design-, marketing-, and/or manufacturing-related protective considerations, including but not limited to product safety
measures typically found in finished commercial goods. As a prototype, this product does not fall within the scope of the European Union
directive on electromagnetic compatibility and therefore may or may not meet the technical requirements of the directive, or other regulations.
If this evaluation kit does not meet the specifications recited in the DEMO BOARD manual the kit may be returned within 30 days from the date
of delivery for a full refund. THE FOREGOING WARRANTY IS THE EXCLUSIVE WARRANTY MADE BY THE SELLER TO BUYER AND IS IN LIEU
OF ALL OTHER WARRANTIES, EXPRESSED, IMPLIED, OR STATUTORY, INCLUDING ANY WARRANTY OF MERCHANTABILITY OR FITNESS
FOR ANY PARTICULAR PURPOSE. EXCEPT TO THE EXTENT OF THIS INDEMNITY, NEITHER PARTY SHALL BE LIABLE TO THE OTHER FOR
ANY INDIRECT, SPECIAL, INCIDENTAL, OR CONSEQUENTIAL DAMAGES.
The user assumes all responsibility and liability for proper and safe handling of the goods. Further, the user releases LTC from all claims
arising from the handling or use of the goods. Due to the open construction of the product, it is the user’s responsibility to take any and all
appropriate precautions with regard to electrostatic discharge. Also be aware that the products herein may not be regulatory compliant or
agency certified (FCC, UL, CE, etc.).
No License is granted under any patent right or other intellectual property whatsoever. LTC assumes no liability for applications assistance,
customer product design, software performance, or infringement of patents or any other intellectual property rights of any kind.
LTC currently services a variety of customers for products around the world, and therefore this transaction is not exclusive.
Please read the DEMO BOARD manual prior to handling the product. Persons handling this product must have electronics training and
observe good laboratory practice standards. Common sense is encouraged.
This notice contains important safety information about temperatures and voltages. For further safety concerns, please contact a LTC application engineer.
Mailing Address:
Linear Technology
1630 McCarthy Blvd.
Milpitas, CA 95035
Copyright © 2004, Linear Technology Corporation
10 Linear Technology Corporation
dc2132af
LT 0514 • PRINTED IN USA
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