Liebert® eXL™
Installation Manual – 625-800kVA, 1.0PF, 60Hz, Three-Phase, Single-Module
CONTACTING EMERSON NETWORK POWER FOR SUPPORT
To contact Emerson Network Power Liebert Services for information or repair service in the United
States, call 800-543-2378. Liebert Services offers a complete range of start-up services, repair
services, preventive maintenance plans and service contracts.
For repair or maintenance service outside the 48 contiguous United States, contact Liebert Services,
if available in your area. For areas not covered by Liebert Services, the authorized distributor is
responsible for providing qualified, factory-authorized service.
For Liebert Services to assist you promptly, please have the following information available:
Part numbers: _________________________________________________________________
Serial numbers:________________________________________________________________
Rating: _______________________________________________________________________
Date purchased: _______________________________________________________________
Date installed:_________________________________________________________________
Location: ______________________________________________________________________
Input voltage/frequency: ________________________________________________________
Output voltage/frequency: ______________________________________________________
Battery reserve time:___________________________________________________________
Product Warranty Registration
To register for warranty protection, visit the Service and Support section of our Web site at:
www.liebert.com
Click on Product Registration and fill out the form.
TABLE OF CONTENTS
IMPORTANT SAFETY INSTRUCTIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1
SAVE THESE INSTRUCTIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1
1.0
MECHANICAL INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4
1.1
1.2
1.3
Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Preliminary Checks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Environmental Considerations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
1.3.1
1.3.2
1.4
UPS Room . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Storage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Positioning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
1.4.1
1.4.2
1.4.3
1.4.4
Moving the Cabinets. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Clearances. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Raised-Floor Installations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Kick Plate Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
5
6
6
6
1.5
1.6
1.7
System Composition . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
Cable Entry. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
Cable routing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
2.0
UPS ELECTRICAL INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8
2.1
2.2
2.3
External Protective Devices. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
Power Cables . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
Sizing the Input Breaker Feeding a Liebert eXL UPS. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
2.3.1
2.4
Control Cable and Communication . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
2.4.1
2.5
Power Cable Connection Procedure. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
Dry Contacts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
Grounding . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
2.5.1
2.5.2
2.5.3
Three-Wire Input connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
High Resistance Grounding . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
Preferred Grounding Configuration, Battery Systems. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
2.6
2.7
No CB2 Option . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
Internal Breaker Settings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
3.0
OPTIONAL EQUIPMENT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
3.1
Single-Module System Options . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
3.1.1
3.1.2
3.1.3
3.2
Communication and Monitoring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
3.2.1
4.0
5.0
Battery Temperature Sensor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
Matching Liebert eXL Battery Cabinet. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
Remote Alarm Status Panel. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
Alber Monitoring System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
INSTALLATION DRAWINGS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .17
SPECIFICATIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .24
APPENDIX A - SHIPPING SPLITS, KICKPLATES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31
i
FIGURES
Figure 1
Figure 2
Figure 3
Figure 4
Figure 5
Figure 6
Figure 7
Figure 8
Figure 9
Figure 10
Figure 11
Figure 12
Figure 13
Figure 14
Figure 15
Figure 16
Figure 17
Figure 18
Figure 19
Figure 20
Figure 21
Cabinet arrangement—Liebert eXL and battery cabinets . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
Liebert eXL customer connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
UPS MMS/1+N connectivity. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
No CB2 option . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
Typical main components, 625-800kVA Liebert eXL single-module UPS . . . . . . . . . . . . . . . . . . . 17
Outline Drawing, 625-800kVA Liebert eXL single-module UPS . . . . . . . . . . . . . . . . . . . . . . . . . . 18
Base drawing, 625-800kVA Liebert eXL single-module UPS. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
Input and battery terminal detail, 625-800kVA Liebert eXL single-module UPS . . . . . . . . . . . . 19
Output and bypass terminal detail, 625-800kVA Liebert eXL single-module UPS . . . . . . . . . . . 20
Input, output and bypass terminal spacing details, 625-800kVA Liebert eXL single-module
UPS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
Low-voltage cable routing. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
Cabling for single input configuration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
Optional Input Contact Isolator Board . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
Control wiring, Programmable Relay Board . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
Inverter overload data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
Rectifier overload data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
Bypass overload data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
Shipping split, 625-800kVA Liebert eXL single-module UPS . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31
Shipping split, 625-800kVA Liebert eXL single-module UPS, continued . . . . . . . . . . . . . . . . . . . 32
Kickplate installation—800kVA units . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34
Kickplate installation—1200kVA units . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35
TABLES
Table 1
Table 2
Table 3
Table 4
Table 5
Table 6
Table 7
Table 8
Table 9
Table 10
Table 11
Table 12
Table 13
Table 14
Table 15
Table 16
Table 17
UPS Digital Inputs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
UPS Output . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
UPS control contacts to Battery Interface Boards . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
UPS control contacts to Remote Status Panel. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Input Contact Isolator Board control wiring connections. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Programmable Relay Board pinout . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Liebert eXL UPS specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Current ratings—rectifier input . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Current ratings—bypass input . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Current ratings—output. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Current ratings—DC source. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Recommended conduit and cable sizes for use with 100% rated breakers . . . . . . . . . . . . . . . . . .
Recommended lug sizes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Recommended torque values . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Connections associated with top down view . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Section J-J connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Connections associated with sections in “View” column. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
ii
13
13
14
14
22
23
24
25
25
25
25
29
30
30
32
32
33
Important Safety Instructions
IMPORTANT SAFETY INSTRUCTIONS
SAVE THESE INSTRUCTIONS
This manual contains important instructions that should be followed during installation of your
Liebert eXL UPS. Read this manual thoroughly, paying special attention to the sections that apply to
your installation, before working with the UPS. Retain this manual for use by installing
personnel.
! WARNING
Risk of electrical shock. Can cause personal injury or death.
This UPS has several circuits that are energized with high DC as well as AC voltages. Check
for voltage with both AC and DC voltmeters before working within the UPS. Check for voltage
with both AC and DC voltmeters before making contact.
Only properly trained and qualified personnel wearing appropriate safety headgear, gloves,
shoes and glasses should be involved in installing the UPS or preparing the UPS for
installation. When performing maintenance with any part of the equipment under power,
service personnel and test equipment should be standing on rubber mats.
In case of fire involving electrical equipment, use only carbon dioxide fire extinguishers or
those approved for use in fighting electrical fires.
Extreme caution is required when performing installation and maintenance.
Special safety precautions are required for procedures involving handling, installation and
maintenance of the UPS system. Observe all safety precautions in this manual before
handling or installing the UPS system. Observe all precautions in the Operation and
Maintenance Manual, SL-26030, before as well as during performance of all maintenance
procedures. Observe all DC safety precautions before working on or near the DC system.
! AVERTISSEMENT
Risque de décharge électrique pouvant causer des blessures graves, voire mortelles.
Ce système ASC comporte plusieurs circuits à haute tension c.a et c.c. Vérifiez les tensions au
moyen de voltmètres c.a. et c.c. avant d’utiliser le système ASC. Vérifiez les tensions avec des
voltmètres c.a. et c.c. avant d’établir tout contact.
Seuls des employés qualifiés et dûment formés portant un casque, des gants, des chaussures
et des lunettes de sécurité adéquats doivent se charger d’installer le système ASC ou de le
préparer pour l’installation.Les responsables de l’entretien et l’équipement d’essai doivent
reposer sur des tapis de caoutchouc lors de toute intervention sur une pièce d’équipement sous
tension.
En cas d’incendie associé à du matériel électrique, n’utilisez que des extincteurs à dioxyde de
carbone ou homologués pour la lutte contre les incendies d’origine électrique.
Les opérations d’installation et d’entretien requièrent une extrême prudence.
Des précautions de sécurité spéciales sont requises pour les procédures associées à la
manutention, à l’installation et à l’entretien du système ASC. Observez toutes les précautions
de sécurité décrites dans le présent manuel avant de manipuler ou d’installer le système ASC.
Observez également toutes les précautions décrites dans le manuel d’utilisation et
d’entretien, SL-26030, avant et pendant toutes les procédures d’entretien. Observez toutes les
précautions de sécurité appropriées lorsque vous travaillez sur à proximité d’une source c.c.
de sécurité appropriées dès que vous vous trouvez à proximité d’une source c.c.
1
Liebert® eXL™
Important Safety Instructions
! WARNING
Risk of heavy unit falling over. Improper handling can cause equipment damage, injury or
death.
Exercise extreme care when handling UPS cabinets to avoid equipment damage or injury to
personnel. The UPS module weight is up to 5187 lb. (2353kg).
Locate center of gravity symbols
and determine unit weight before handling each
cabinet. Test lift and balance the cabinets before transporting. Maintain minimum tilt from
vertical at all times.
Slots at the base of the module cabinets are intended for forklift use. Base slots will support
the unit only if the forks are completely beneath the unit.
Read all of the following instructions before attempting to move, lift, or remove packaging
from unit, or prepare unit for installation.
! AVERTISSEMENT
Le centre de gravité élevé de l’appareil présente un risque de renversement. Une mauvaise
manutention peut entraîner des dommages matériels, des blessures et même la mort.
Faites preuve d’une extrême prudence lors de la manutention des armoires ASC afin d’éviter
de les endommager ou de blesser le personnel. Le module ASC pèse jusqu’à 2 353 kg
(5 187 lb).
Identifiez les symboles de centre de gravité
et déterminez le poids de l’appareil avant de
manipuler chaque armoire. Testez le levage et l’équilibre des armoires avant de transporter
l’appareil. Maintenez en tout temps l'inclinaison verticale minimale.
Les fentes situées à la base des armoires du module sont conçues pour utiliser le chariot
élévateur. Les fentes situées à la base peuvent soutenir le système seulement si les fourches
se trouvent complètement sous le système.
Lisez toutes les instructions ci-dessous avant de tenter de déplacer, lever, déballer ou
préparer le système en vue de son installation.
! WARNING
Risk of electrical shock and fire. Can cause equipment damage, personal injury or death.
Under typical operation and with all UPS doors closed, only normal safety precautions are
necessary. The area around the UPS system should be kept free of puddles of water, excess
moisture and debris.
Only test equipment designed for troubleshooting should be used. This is particularly true for
oscilloscopes. Always check with an AC and DC voltmeter to ensure safety before making
contact or using tools. Even when the power is turned Off, dangerously high potential electric
charges may exist at the capacitor banks and at the DC connections.
All wiring must be installed by a properly trained and qualified electrician. All power and
control wiring must comply with all applicable national, state and local codes.
One person should never work alone, even if all power is disconnected from the equipment. A
second person should be standing by to assist and to summon help in case of an accident.
Liebert® eXL™
2
Important Safety Instructions
! AVERTISSEMENT
Risque de décharge électrique et d’incendie. pouvant entraîner des dommages matériels, des
blessures et même la mort.
Les précautions de sécurité habituelles suffisent lorsque le système ASC est en mode de
fonctionnement normal et que toutes les portes sont fermées. La zone entourant le système
ASC doit être exempte de flaques d’eau, d’humidité excessive et de débris.
Seuls des équipements d’essai conçus pour le dépannage doivent être utilisés. Cette mise en
garde couvre notamment les oscilloscopes. Utilisez toujours un voltmètre c.a. et c.c. pour
vérifier les tensions avant d’établir un contact ou d’utiliser des appareils. Des tensions
dangereusement élevées peuvent demeurer dans les batteries de condensateurs et au niveau
des raccords c.c., même une fois l’alimentation coupée.
Tous les raccords doivent être effectués par un électricien dûment formé et qualifié. Tous les
câbles d’alimentation et de commande doivent être conformes aux codes nationaux et locaux
en vigueur.
Une personne ne devrait jamais travailler seule, même si toute l’alimentation d’entrée est
coupée. Une deuxième personne devrait toujours être présente pour porter assistance ou
chercher de l’aide en cas d’accident.
NOTE
Materials sold hereunder cannot be used in the patient vicinity (e.g., use where UL, cUL or
IEC 60601-1 is required). Medical applications such as invasive procedures and electrical life
support equipment are subject to additional terms and conditions.
NOTICE
If optional filtering is installed, this unit complies with the limits for a Class A digital device,
pursuant to Part 15 Subpart J of the FCC rules. These limits provide reasonable protection
against harmful interference in a commercial environment. This unit generates, uses and
radiates radio frequency energy and, if not installed and used in accordance with this
instruction manual, may cause harmful interference to radio communications. Operation of
this unit in a residential area may cause harmful interference that the user must correct at
his own expense.
3
Liebert® eXL™
Mechanical Installation
1.0
MECHANICAL INSTALLATION
1.1
Introduction
This section describes the requirements that must be taken into account when planning the
positioning and cabling of the Liebert eXL uninterruptible power supply and related equipment.
This chapter is a guide to general procedures and practices that should be observed by the installing
personnel. The particular conditions of each site will determine the applicability of such procedures.
! WARNING
Risk of electrical shock. Can cause injury or death.
Special care must be taken when working with the batteries associated with this equipment.
When they are connected together, the battery terminal voltage will exceed 400VDC and is
potentially lethal.
! AVERTISSEMENT
Risque de décharge électrique pouvant causer des blessures graves, voire mortelles.
Des précautions particulières doivent être prises lors de travaux touchant les batteries
associées à cet équipement.
Lorsque les batteries sont branchées ensemble, la tension à la borne d’une batterie dépasse
400 V c.c. et est potentiellement mortelle.
NOTE
All equipment not referred to in this manual is shipped with details of its own mechanical and
electrical installation.
NOTICE
Three-phase input supply required.
The standard Liebert eXL UPS is suitable for connection to three-phase, three-wire (+ Earth)
TN-C and TN-S.
NOTICE
Do not apply electrical power to the UPS equipment before the arrival of the commissioning
engineer.
1.2
Preliminary Checks
Before installing the UPS, please carry out the following preliminary checks:
• Visually examine the UPS equipment for transit damage, both internally and externally. Report
any damage to the shipper immediately.
• Verify that the correct equipment is being installed. The equipment supplied has an identification
tag on the interior doors reporting the type, size and main calibration parameters of the UPS.
• Verify that the UPS room satisfies the environmental conditions stipulated in the equipment
specification, paying particular attention to the ambient temperature and air exchange system.
Liebert® eXL™
4
Mechanical Installation
1.3
Environmental Considerations
1.3.1
UPS Room
The UPS module is intended for indoor installation and should be located in a cool, dry, clean-air
environment with adequate ventilation to keep the ambient temperature within the specified
operating range (see Environmental Parameters in Table 7).
The Liebert eXL UPS is cooled with the aid of internal fans. To permit air to enter and exit and
prevent overheating or malfunctioning, do not cover the ventilation openings.
The Liebert eXL UPS is equipped with air filters located behind the front doors. A schedule for
inspection of the air filters is required. The period between inspections will depend upon
environmental conditions.
When bottom entry is used, the conduit plate must be installed.
NOTE
The UPS is suitable for mounting on concrete or other non-combustible surface only.
1.3.2
Storage
Should the equipment not be installed immediately, it must be stored in a room for protection against
excessive humidity and/or heat sources (see Environmental Parameters in Table 7).
1.4
Positioning
The cabinet is structurally designed to handle lifting from the base.
Access to the power terminals, auxiliary terminal blocks and power switches is from the front.
The door can be opened to give access to the power connection bars, auxiliary terminal blocks and
power isolators. Front door can be opened to 90 degrees, and interior doors can be removed for more
flexibility in installations.
NOTE
The UPS must be placed on a non-combustible surface suitable to support the weight of the
unit.
1.4.1
Moving the Cabinets
The route to be travelled between the point of arrival and the unit’s position must be planned to make
sure that all passages are wide enough for the unit and that floors are capable of supporting its
weight (for instance, check that doorways, lifts, ramps, etc. are adequate and that there are no
impassable corners or changes in the level of corridors).
Ensure that the UPS weight is within the designated surface weight loading (lb/in2) of any handling
equipment. For weight details, see Table 7.
The UPS can be handled with a forklift or similar equipment. Ensure any lifting equipment used in
moving the UPS cabinet has sufficient lifting capacity. When moving the unit by forklift, care must be
taken to protect the panels. Do not exceed a 15-degree tilt with the forklift. Bottom structure will
support the unit only if the forks are completely beneath the unit.
Handling with straps is not authorized.
! WARNING
Risk of heavy unit falling over. Improper handling can cause equipment damage, injury or
death.
Because the weight distribution in the cabinet is uneven, use extreme care while handling
and transporting. Take extreme care when handling UPS cabinets to avoid equipment
damage or injury to personnel.
The UPS module weight is up to 5187 lb. (2353kg).
Locate center of gravity symbols
and determine unit weight before handling each
cabinet. Test lift and balance the cabinets before transporting. Maintain minimum tilt from
vertical at all times.
5
Liebert® eXL™
Mechanical Installation
! AVERTISSEMENT
Le centre de gravité élevé de l’appareil présente un risque de renversement. Une mauvaise
manutention peut entraîner des dommages matériels, des blessures et même la mort.
En raison de la distribution inégale du poids de l’armoire, vous devez faire preuve d’extrême
prudence lors de sa manipulation et de son transport. Faites preuve d’une extrême prudence
lors de la manutention des armoires ASC afin d’éviter de les endommager ou de blesser le
personnel.
Le module ASC pèse jusqu’à 2 353 kg (5 187 lb).
Identifiez les symboles de centre de gravité
et déterminez le poids de l’appareil avant de
manipuler chaque armoire. Testez le levage et l’équilibre les armoires avant de transporter
l’appareil. Maintenez en tout temps l'inclinaison verticale minimale
1.4.2
Clearances
The Liebert eXL has no ventilation grilles at either side or at the rear of the UPS. Clearance around
the front of the equipment should be sufficient to permit free passage of personnel with the doors fully
opened. It is important to leave a distance of 24in. (610mm) between the top of the UPS and any
overhead obstacles to allow the module to be serviced and to permit adequate circulation of air coming
out of the unit.
1.4.3
Raised-Floor Installations
If the equipment is to be located on a raised floor, it should be mounted on a pedestal suitably
designed to accept the equipment point loading. Refer to Figure 7 to design this pedestal.
1.4.4
Kick Plate Installation
If the unit is to be installed in a position that does not permit access to rear kick plates, then the kick
plates should be installed before the unit is placed in its final position.
1.5
System Composition
A UPS system can include a number of equipment cabinets, depending on the individual system
design requirements: e.g., UPS cabinet, battery cabinet, maintenance bypass cabinet. In general, all
the cabinets used in a particular installation are of the same height. Refer to the drawings provided in
4.0 - Installation Drawings for the positioning of the cabinets as shown in Figure 1.
1.6
Cable Entry
Cables can enter the UPS cabinet from bottom or top into the Input/Output (I/O) of the unit; see the
figures in 4.0 - Installation Drawings.
1.7
Cable routing
Per NEC 300.20 (NEC 2014 or equivalent), all phase conductors and ground conductors must be
grouped together when they are installed in ferrous enclosures or go through ferrous material. This is
to avoid heating from induction currents.
Liebert® eXL™
6
Mechanical Installation
Figure 1
Cabinet arrangement—Liebert eXL and battery cabinets
Liebert
eXL
UPS
If the cabinets are to be bolted together,
the side panels and hangers must be
removed before beginning.
Additional
Battery
Cabinet(s)
(Matching)
Additional
Battery
Cabinet(s)
(Matching)
Battery
Cabinet
(Matching)
Battery
Cabinet
(Matching)
Liebert
eXL
UPS
Liebert
eXL
UPS
Liebert
eXL
UPS
Battery cabinets can be bolted to the left of the UPS
and the cabling routed internally. Possible only with
Enersys front terminal batteries or equivalent
batteries in a Liebert cabinet.
Battery
Cabinet
(Matching)
Additional
Battery
Cabinet(s)
(Matching)
Battery cabinets can be bolted to the right of the UPS.
However, the cabling must be routed externally.
7
Liebert® eXL™
UPS Electrical Installation
2.0
UPS ELECTRICAL INSTALLATION
This chapter provides guidelines for qualified installers who must have knowledge of local wiring
practices pertaining to the equipment to be installed.
! WARNING
Risk of electrical shock. Can cause injury or death.
The UPS contains high DC as well as AC voltages. Check for voltage with both AC and DC
voltmeters before working within the UPS.
Only properly trained and qualified personnel wearing appropriate safety headgear, gloves,
shoes and glasses should be involved in installing the UPS or preparing the UPS for
installation.
! AVERTISSEMENT
Risque de décharge électrique pouvant causer des blessures graves, voire mortelles.
Le système ASC contient des tensions c.c. et c.a. élevées. Vérifiez les tensions au moyen de
voltmètres c.a. et c.c. avant d’utiliser le système ASC.
Seuls des employés qualifiés et dûment formés portant un casque, des gants, des chaussures
et des lunettes de sécurité adéquats doivent se charger d’installer le système ASC ou de le
préparer pour l’installation.
2.1
External Protective Devices
For safety, circuit breakers must be installed in the input AC supply and external battery system.
Given that every installation has its own characteristics, this section provides guidelines for qualified
installation personnel with knowledge of operating practices, regulatory standards and the
equipment to be installed.
External overcurrent protection must be provided. See Figures 15, 16 and 17 for overload capacity.
2.2
Power Cables
The UPS requires both power and control cabling. All control cables, whether shielded or not, should
be run separately from the power cables in metal conduits or metal ducts that are electrically bonded
to the metalwork of the cabinets to which they are connected.
The cable design must comply with the voltages and currents in Tables 8 through 11, follow local
wiring practices and take into consideration the environmental conditions (temperature and physical
support media), room temperature and conditions of installation of the cable and system’s overload
capacity (see 5.0 - Specifications).
! WARNING
Risk of electrical shock. Can cause injury or death.
Before cabling the UPS, ensure that you are aware of the location and operation of the
external isolators that connect the UPS input/bypass supply to the power distribution panel.
Check that these supplies are electrically isolated, and post any necessary warning signs to
prevent their inadvertent operation.
! AVERTISSEMENT
Risque de décharge électrique pouvant causer des blessures graves, voire mortelles.
Avant de procéder au câblage du système ASC, assurez-vous que vous êtes au courant de
l’emplacement et du fonctionnement des isolateurs externes qui raccordent l’alimentation
d’entrée ou de dérivation au panneau de distribution électrique.
Vérifiez que ces raccords sont isolés électriquement et installez tous les panneaux
d’avertissement nécessaires pour empêcher leur utilisation accidentelle.
When sizing battery cables, a maximum voltage drop of 2VDC is permissible at the current ratings
given in Table 11.
Liebert® eXL™
8
UPS Electrical Installation
The following are guidelines only and are superseded by local regulations and codes of practice where
applicable:
• The grounding conductor should be sized according to the fault rating, cable lengths, type of
protection, etc. The grounding cable connecting the UPS to the main ground system must follow
the most direct route possible.
• Consideration should be given to the use of paralleled smaller cables for heavy currents, as this
can ease installation considerably.
• AC and DC cables must be run in conduits according to local codes, national codes and standard
best practices. This will prevent creation of excess EMI fields.
2.3
Sizing the Input Breaker Feeding a Liebert eXL UPS
Nominal input current (considered continuous) is based on full-rated output load. Maximum current
includes nominal input current and maximum battery recharge current (considered noncontinuous).
Continuous and noncontinuous current are defined in the NEC.
Maximum input current is controlled by the current limit setting, which is adjustable. Values shown
are for default current limit of 125%. If a smaller input feed breaker is used, the input current limit
can be adjusted; see your Emerson representative for more information. The input current limit
should not be set less than 105% of the current needed to support the inverter at full load for normal
operation. This results in sufficient power to recharge the battery in a reasonable time and to operate
over the published input voltage range.
2.3.1
Power Cable Connection Procedure
The rectifier input, bypass, output and battery power cables (all require lug-type terminations) are
connected to busbars in the I/O sections (refer to 4.0 - Installation Drawings).
Equipment Ground
The equipment ground busbars are in the I/O sections (refer to 4.0 - Installation Drawings). The
grounding conductor must be connected to the ground busbar and bonded to each cabinet in the
system.
All cabinets and cabling should be grounded in accordance with local regulations.
NOTE
Proper grounding reduces problems in systems caused by electromagnetic interference.
! WARNING
Failure to follow adequate grounding procedures can result in electric shock hazard to
personnel, or the risk of fire, should a ground fault occur.
All operations described in this section must be performed by properly trained and qualified
electricians or technical personnel. If any difficulties are encountered, contact Emerson
Network Power. See the back page of this manual for contact information.
! AVERTISSEMENT
Le non-respect des procédures de mise à la terre peut entraîner des risques d’électrocution du
personnel, ou des risques d’incendie en cas de défectuosité de la mise à la terre.
Toutes les opérations décrites dans cette section ne doivent être effectuées que par des
électriciens ou des techniciens professionnels dûment formés et qualifiés . En cas de
difficultés, communiquez avec Emerson Network Power. Pour obtenir les renseignements de
contact, consultez la dernière page de ce manuel.
Once the equipment has been positioned and secured, connect the power cables as described below
(refer to the appropriate cable connection drawing in 4.0 - Installation Drawings):
1. Verify that the UPS equipment is isolated from its external power source and all the UPS power
isolators are open. Check that these supplies are electrically isolated and post any necessary
warning signs to prevent their inadvertent operation.
9
Liebert® eXL™
UPS Electrical Installation
2. Open exterior and interior panels on the front of the I/O sections.
3. Connect the ground to the equipment ground busbar located in the I/O sections.
4. Make power connections and tighten the connections to the proper torque.
Ensure correct phase rotation.
! WARNING
Risk of electrical shock. Can cause injury or death.
If the load equipment will not be ready to accept power on the arrival of the commissioning
engineer, ensure that the system output cables are safely isolated at their termination.
! AVERTISSEMENT
Risque de décharge électrique pouvant causer des blessures graves, voire mortelles.
Si les équipements branchés ne sont pas prêts à être alimentés à l’arrivée de l'ingénieur de
mise en service, assurez-vous que les bornes des câbles de sortie du système soient isolées de
façon sécuritaire.
! WARNING
Risk of electrical shock. Can cause injury or death.
When connecting the cables between the battery extremities to the circuit breaker, always
connect the circuit breaker end of the cable first.
! AVERTISSEMENT
Risque de décharge électrique pouvant causer des blessures graves, voire mortelles.
Lors du raccordement de câbles entre des bornes de batterie et un disjoncteur, branchez
toujours en premier l’extrémité du câble qui se raccorde au disjoncteur.
5. For control connection details, see 2.4 - Control Cable and Communication.
NOTE
If any fault bracing brackets were removed during installation, they MUST be replaced.
6. Close and secure the interior and exterior doors.
7. Attach the kick plates to the bottom of the unit. See Figure 20.
2.4
Control Cable and Communication
Based on your site’s specific needs, the UPS may require auxiliary connections to manage the battery
system (external battery circuit breaker), communicate with a building management system or
provide alarm signaling to external devices, or for Remote Emergency Power Off (REPO). The
external interface connections, arranged for this purpose, are next to the option box in the Rectifier
section (refer to 4.0 - Installation Drawings).
Liebert® eXL™
10
UPS Electrical Installation
Liebert eXL customer connections
3
2
1
TB3-SKRU Enable
TB2 – Digital Inputs
Input 10
Input 9
Input 8
Input 7
Input 6
TB1-Remote
Status Panel
10
9
8
7
6
5
4
3
2
1
20
19
18
17
16
15
14
13
12
11
4
3
2
1
4
3
2
1
Input 5
Input 4
Input 3
Input 2
Input 1
TB1154 – DC
Communication
J1
J2
J3
Reserved
for MMS
J4
J5
J6
J8
Remote Input Breaker
J9
10
9
8
7
6
5
4
3
2
1
5
4
3
2
1
Remote Back Feed Breaker
Reserved for
Remote
Breaker Options
J7
Reserved
for LBS
Remote Output Breaker
Liebert eXL Control
Drawer
Figure 2
11
10
9
8
7
6
5
4
3
2
1
Reserved for
Remote
Breaker Options
5
4
3
2
1
10
9
8
7
6
5
4
3
2
1
Reserved for
Remote
Breaker Options
5
4
3
2
1
Liebert® eXL™
UPS Electrical Installation
Figure 3
UPS MMS/1+N connectivity
Cat 6 Cable
UPS 1
Reserved
for MMS/1+N
Liebert® eXL™
UPS 2
UPS n
J1
J1
J1
J2
J2
J2
J3
J3
J4
J4
J4
J5
J5
J5
NC
12
J3
UPS Electrical Installation
2.4.1
Dry Contacts
Table 1
UPS Digital Inputs
Item
Maintenance Bypass Breaker (MBB)
Maintenance Isolation Breaker (MIB)
Bypass Isolation Breaker (BIB)
Not Used
Not Used
REPO/EPO (N.O.)
REPO/EPO (Form-C or N.C.)
REPO/EPO (Form-C)
Key Status
Not Used
Terminal
Block
Pin
TB2
1
MBB Aux Contact, Closed = CB Is Closed
TB2
2
MBB Aux Contact Common
TB2
3
MIB Aux Contact, Closed = CB is Closed
TB2
4
MIB Aux Contact Common
TB2
5
BIB Aux Contact, Closed = CB is Closed
TB2
6
BIB Aux Contact Common
TB2
7
—
TB2
8
—
Connects to
(Description of External Item)
TB2
9
TB2
11
REPO Switch, Normally Open Contact
—
TB2
12
REPO Switch, Normally Open Common
TB2
13
REPO Switch, Normally Closed Contact
TB2
14
REPO Switch, Normally Closed Common
TB2
15
REPO Switch, Normally Open Contact
TB2
17
Key Status Switch, Closed = Key Released
TB2
18
Key Status Switch, Common
TB2
19
—
TB2
20
—
1. All contacts have:
Maximum voltage: 24VDC
Maximum current: 10mA
Wire range: #14-22AWG
Maximum length: 500' (150m)
2. All external wire furnished by others
3. All wiring must be in accordance with national and local electrical codes.
4. If using REPO/EPO with Form-C contacts, Pins 13-15 must be used.
5. If using REPO/EPO with normally closed (N.C.) contacts only, a jumper must be placed across Pins 13 and 14.
Table 2
UPS Output
Item
SKRU Enable
Terminal
Block
TB3
Pin
Connects to
(Description of
External Item)
1
Maintenance Bypass
Cabinet, Common
2
Normally Closed (NC)
3
Normally Open (NO)
Maximum
Voltage
Maximum
Current
Wire
Range
Maximum
Length
120VAC
1A
#14AWG
164ft (50m)
1. To prevent signal interference, low-voltage (<48V) and low-current (5A) cable groups should be run in separate, grounded
conduit from high-voltage or high-current cable groups.
2. All external wire furnished by others.
3. All wiring must be in accordance with national and local electrical codes.
13
Liebert® eXL™
UPS Electrical Installation
Table 3
UPS control contacts to Battery Interface Boards
Terminal
Block
Item
Battery Cabinet
Communication
TB1154
Pin
Connects to
(Description of
External Item)
1
CAN +24V
2
CAN Common
3
CANbus High
4
CANbus Low
Maximum
Voltage
Maximum
Current
Wire
Range
Maximum
Length
24VDC
2A
18AWG
1000ft
(305m)
1. To prevent signal interference, low voltage (<48V) and low current (5A) cable groups should be run in separate grounded
conduit from high voltage or high current cable groups.
2. All external wire furnished by others.
3. All wiring must be in accordance with national and local electrical codes.
4. The maximum length must take into account all battery communications connections in the system.
Table 4
UPS control contacts to Remote Status Panel
Terminal
Block
Item
Remote Status Panel
TB1
Pin
Connects To
(Description of
External Item)
1
CAN +24V
2
CAN Common
3
CANbus High
4
CANbus Low
Maximum
Voltage
Maximum
Current
Wire
Range
Maximum
Length
24VDC
150mA
18AWG
1000ft
(305m)
1. To prevent signal interference, low voltage (<48V) and low current (5A) cable groups should be run in separate grounded
conduit from high voltage or high current cable groups.
2. All external wire furnished by others.
3. All wiring must be in accordance with national and local electrical codes.
2.5
Grounding
2.5.1
Three-Wire Input connections
This module must NOT be used when single-phase loads are directly connected to the UPS. Note that
whenever the UPS module transfers to or from bypass, two AC sources (UPS output and bypass) are
briefly connected together and circulating current must flow. In this configuration, the current flows
through the ground path and may trip ground fault interrupters (GFI’s), distorting the output voltage
waveform. Proper adjustment of GFI’s is necessary to avoid unwanted tripping. The time delay
should be set to at least 0.2 seconds to prevent tripping when the UPS performs a transfer or
retransfer operation.
NOTICE
Failure to set the ground fault interrupters properly could cause loss of power to the critical
load.
2.5.2
High Resistance Grounding
Contact your Emerson® representative or the factory to determine whether the Liebert eXL is
compatible with the specific type of HRG system involved.
2.5.3
Preferred Grounding Configuration, Battery Systems
Open-rack battery systems, depending on local code requirements and customer preference, are
normally:
• Floating (ungrounded) OR
• Center-tapped and floating
Battery cabinet systems must be connected as floating (ungrounded) systems.
Center-tapped or grounded battery systems are not possible with battery cabinet systems.
Whether the battery system is open-rack or cabinet, the metal rack parts or cabinet must be grounded
to the UPS module ground bus.
Liebert® eXL™
14
UPS Electrical Installation
2.6
No CB2 Option
Figure 4
No CB2 option
Maintenance Bypass
3-Wire + GND
FBO
FBO
UPS Module
AC Output
3-Wire + GND
Critical Load
If a module does not have the inverter output breaker CB2, an overcurrent protection device with a
manual disconnect must be supplied by others in a readily accessible location.
This overcurrent protection device must be appropriately sized. See Table 10 for rated module output
current. For system breaker coordination, see Figures 15 through 17 for the overload capabilities of
the modules.
NOTE
This option does not allow the Liebert eXL module to be isolated from critical load. Emerson
recommends installing a wraparound maintenance bypass. If a wraparound bypass is not
installed, according to the latest OSHA safety regulations, the output of the module may need
to be shut down to maintain the module.
2.7
Internal Breaker Settings
All internal breakers—CB1, CB2 and BFB—were installed and set at the factory.
NOTICE
Risk of incorrect adjustment. Can cause equipment damage.
Factory circuit breaker settings must not be altered without contacting Emerson Network
Power® customer support.
15
Liebert® eXL™
Optional Equipment
3.0
OPTIONAL EQUIPMENT
3.1
Single-Module System Options
3.1.1
Battery Temperature Sensor
The optional external battery temperature sensor kit, supplied separately from the battery circuit
breaker, contains one probe and one temperature transport board.
3.1.2
Matching Liebert eXL Battery Cabinet
The optional matching Liebert eXL Battery Cabinet can be used to obtain the desired autonomy time.
The battery cabinets are designed to be either attached to the UPS or separate from the UPS (for
details, see the Liebert eXL Battery Cabinet installation manual, SL-26035, available at Emerson
Network Power’s Liebert Web site: www.liebert.com).
3.1.3
Remote Alarm Status Panel
The remote alarm status panel has LED alarm lights. An audible alarm sounds upon any alarm
condition. The surface- or flush-mounted NEMA 1 enclosed panel indicates: Load on UPS, Load on
Bypass, Battery Discharging, Low Battery Warning, Overload Warning, Ambient Overtemp Warning,
UPS Alarm Condition, New Alarm Condition (For a Second UPS Alarm Condition).
3.2
Communication and Monitoring
The Liebert eXL has these monitoring options:
• Liebert IntelliSlot® Unity-DP (Dual Protocol) Card
The Liebert IntelliSlot Unity Card provides Web, embedded Emerson® LIFE™ Technology,
Emerson Protocol, SNMP, BACnet IP/MSTP, Modbus TCP/RTU, SMTP, SMS, and telnet
communication and control capabilities in one unified communication platform. The platform
supports 10/100 Mbit Ethernet, IPv4 and IPv6, HTTP/HTTPS for device Web page access, SMTP
interface for e-mail, SMS interface for text messaging, Emerson Protocol for communicating with
Trellis™ and Liebert Nform® software applications and LIFE technology for supporting Liebert
Remote Service Delivery.
SNMP v1/v2c/v3, Modbus TCP/IP, BACnet IP, Modbus RTU, BACnet MSTP and YDN23 thirdparty protocols are also supported for building management and network management
applications. The Liebert IntelliSlot Unity card provides ground fault isolated 10/100 baseT
Ethernet and RS-485 network connectivity.
• Programmable Relay Board
• Input Contact Isolator Board
3.2.1
Alber Monitoring System
The matching Liebert eXL Battery Cabinet has space for an Alber battery monitoring system. The
battery monitoring system can be factory-installed or field-installed later.
The Alber Battery Monitor by Emerson continuously checks all critical battery parameters, such as
cell voltage, overall string voltage, current and temperature. Automatic periodic tests of internal
resistance of each battery will verify the battery’s operating integrity. Capabilities include automatic
internal patented DC resistance tests and trend analysis, providing the ability to analyze
performance, aid in troubleshooting and detect failing cells before they fail.
Liebert® eXL™
16
Installation Drawings
4.0
INSTALLATION DRAWINGS
Figure 5
Typical main components, 625-800kVA Liebert eXL single-module UPS
Liebert
IntelliSlot
Housings
Backfeed
Circuit Breaker
(BFB)
HMI Screen
(On Exterior Door)
Keylock or
EMO Button
(optional)
Module Output
Circuit Breaker
(CB2)
Main Input
Circuit Breaker
(CB1)
Option Box
(4 Slots)
FRONT DOORS REMOVED
Input
Core
Core
Output/Bypass
High Voltage
Sense Connectors
Output
Ground
Bypass
Busbars
DC
Input
Input
Busbars
Output
Busbars
Input
Ground
DOORS AND INNER SKINS REMOVED
17
U46-8C-2000
Rev. 3
Liebert® eXL™
Installation Drawings
Figure 6
Outline Drawing, 625-800kVA Liebert eXL single-module UPS
Bypass\Output
Cable Exit, Area
With Panel Removed
12.5" x 23.2"
(318mm x 590mm)
Panel to Frame
Typical
To Frame
1.3" (33mm) Opposite
Side
Rectifier\DC
Cable Entry, Area
With Panel Removed
12.5" x 21.9"
(318mm x 556mm)
Low Voltage Cable
Entry \ Exit, Area
With Panel Removed
8.8" x 9.8"
(224mm x 250mm)
To
Frame
1.3"
(33mm)
4" (101mm)
to Frame
TOP VIEW
14.3" (363mm)
to Frame
To Frame
2.4" (60mm)
Rectifier\DC
Cable Entry, Area
With Panel Removed
(23.5" x 21.8"
(597mm) x 553mm)
To Frame
2.6" (65mm)
1.4" (37mm)
To Frame Typ
Opposite Side
1.6" (40mm)
Section A - (Top Looking Down)
Low-Voltage Cable
Entry\Exit, Area
With Panel Removed
4.9" x 21.8" (125mm x 553mm)
33.9"
(862mm)
123.6" (3140mm)
51.2"
(1300mm)
BOTTOM VIEW
Bypass\ Output
Cable Exit, Area
With Panel Removed
10.9" x 28.4" (278mm x 722mm)
38.5"
(978mm)
77.5"
(1969mm)
See
Bottom
View
Input
Core
Core
Output/Bypass
FRONT VIEW
Notes
1. 24" (610mm) minimum clearance above unit required for air exhaust,
and 36" (914mm) front access required for service.
2. Keep cabinet within 15 degrees of vertical while handling.
3. Top and bottom cable entry available through removable
access plates. Remove punch to suit conduit size and replace.
4. Unit bottom is structurally adequate for forklift handling.
5. Control wiring and power wiring must be run in separate conduits.
6. All wiring is to be in accordance with national and local electrical codes.
7. Width dimension includes side panels. Subtract 1.4" (35mm)
when removing both side panels.
8. See technical information drawing for shipping split weights.
Liebert® eXL™
18
33.5"
(851mm)
34.4"
(874mm)
With Accent Strip
RIGHT SIDE VIEW
U46-8C-2001
Rev. 3
Installation Drawings
Figure 7
Base drawing, 625-800kVA Liebert eXL single-module UPS
Input
Core
Core
Output/Bypass
Front
20.5
(520)
27.8
(705)
16.4
(416)
20.5
(520)
Forklift Openings
12.8 (324)
23.8 (605)
Oppo. Side Typ.
Forklift Openings
FRONT VIEW
26.2
(665)
18.5
(470)
Right Side
Lift Clearance
14.8
(376)
18.5
(470)
3.9
(99) Oppo. Side
Typ
11.2
(284)
30.8 (781)
23.8 (605)
Foot Spacing
Outside Foot Spacing
Inside
25.6 (651)
Pillar Spacing
Inside
31.3 (795)
Pillar Spacing
Outside
Front
3.5
(90)
7.1
(180)
1. All dimensions are in inches (mm).
2. Unit bottom is structurally adequate
for forklift handling.
7.1
7.1
(180)
(180)
(Top Looking Down)
BOTTOM VIEW
Footprint Spacing
4.7
(120)
Conduit
Plate
Behind Support
Rail
3.5
(90)
Front
6.1 (155)
Oppo. Side, Typ
BOTTOM OUTPUT
Right Side
Bottom Cable Entry Panels
Figure 8
U46-8l-1000
Rev. 0
Input and battery terminal detail, 625-800kVA Liebert eXL single-module UPS
#1 Input Phase Busbar 20.5 x 4 x .38
Ø.56 (14)
Typ.
2.05 (52)
Typ.
#3
ISOMETRIC VIEW
1.75 (44)
#2
#2 DC Pos. / Neg. Busbar 20.1 x 4 x .5
2.08 (53)
Typ.
#1
Ø.56 (14)
Typ.
#1
1.75 (44)
#3
#3 Input Ground Busbar 25.4 x 3 x .25
(See Isometric View)
#3
2.07 (53)
Typ.
42.8
(1088)
Ø.56 (14)
Typ.
1.75 (44)
23
(584)
LEFT SIDE VIEW
INPUT
1.26 (32)
Typ.
LEFT SIDE VIEW
TILTED DOWN
TO SHOW BUSBARS
Notes
1. All dimensions are in inches (mm).
2. Control wiring and power wiring must be run in
separate conduits.
3. All wiring is to be in accordance with national and local electrical codes.
4. Based on NEC 408.56 minimum spacing, all live parts, including lugs, must be at
least 1" (25mm) from any other live part from a different phase or the
chassis frame. If lug stacking is required, the method of stacking and
required minimum spacing are the responsibility of the installing contractor
and authority having jurisdiction.
Ø.56 (14)
Typ.
1.75 (44)
U46-8E-3200B
Rev. 3
19
Liebert® eXL™
Installation Drawings
Figure 9
Output and bypass terminal detail, 625-800kVA Liebert eXL single-module UPS
2.36"
(60mm)
Typ.
#4 Bypass Input Busbar 38.2 x 4 x .25
Ø .56" (14mm) Typ.
1.43"
(36mm)
2.36" (60mm)
Typ.
4
2.36"
(60mm)
Typ.
#5 Phase Output Busbar 17.7 X 4 X .25
6
Ø .56" (14mm) Typ.
1.44"
(37mm)
1.0" (25mm) Typ.
2.36" (60mm)
Typ.
5
#6 Output Ground Busbar 25.4 x 3 x .25
1.97"
(50mm)
Typ.
58.4"
(1484mm)
Ø .56" (14mm) Typ.
1.75"
(44mm)
30.3"
(770mm)
18.5"
(469mm)
Notes:
1. Control wiring and power wiring must be run in separate conduits
2. All wiring is to be in accordance with national and local electrical codes.
3. See Page 1, Drawing U46-8E-3200A and Page 2, Drawing U46-8E-3200B.
4. Based on NEC 408.56 minimum spacing, all live parts, including lugs,
must be at least 1" (25mm) from any other live part from a different phase
or the chassis frame. If lug stacking is required, the method of stacking
and required minimum spacing is the responsibility of the installing
contractor and authority having jurisdiction.
RIGHT SIDE VIEW
OUTPUT/BYPASS
Dual Hole Lug
Pad Width (Max.)
1.75" (44mm)
U46-8E-3200C
Rev. 3
Figure 10 Input, output and bypass terminal spacing details, 625-800kVA Liebert eXL single-module UPS
#1
#2
SEE BUSBAR DETAIL PAGES 2 & 3
A B C - +
#3
A
B
C
A
B
C
3
[75]
Typ.
Input
(Front)
#4
3 (75) Typ. Between
Busbars
#5
#6
Output/Bypass
TOP VIEW
1. All dimensions are in inches [mm].
2. Control wiring and power wiring must be run in
separate conduits.
3. All wiring is to be in accordance with national and local electrical codes.
4. See Page 2, Drawing U46-8E-3200B and Page 3, Drawing U46-8E-3200C.
Liebert® eXL™
#1 Input Phase Busbar
#2 DC Pos. / Neg. Busbar
#3 Input Ground Busbar
#4 Bypass Input Busbar
#5 Phase Output Busbar
#6 Output Ground Busbar
20
U46-8E-3200A
Rev. 0
Installation Drawings
Figure 11
Low-voltage cable routing
Use these entry holes for
Liebert IntelliSlot® Unity™
card cables only
Low Voltage
Control Cable
Top Entry
Low Voltage
Wire Way
Service Drawer
Provide at least 18" (457mm) of service loop
to all control connections to permit opening
the service drawer without removing the connections.
The extra service loop can either be left hanging
or loosely attached to the corner post.
Openings to Control Wire Way
To Ensure Isolation:
All wiring must have insulation rated
for 600V or higher.
• All cables not rated Class 1 must be
kept separated and secured away
from high-voltage Class 1 cables.
Bottom Entry
INPUT
Low-Voltage
DOORS AND INNER SKINS REMOVED
Control Cable
Use these entry holes for
Liebert IntelliSlot® Unity™
card cables only
21
Liebert® eXL™
Installation Drawings
Figure 12 Cabling for single input configuration
Note 1
INPUT
CORE
CORE
INPUT
CORE
CORE
OUTPUT/BYPASS
OUTPUT/BYPASS
NOTES
1. 24" (610) minimum clearance above unit required for air exhaust.
2. Top and bottom cable entry available through removable access plates. Remove punch to suit conduit size and
replace.
3. All wiring is to be in accordance with national and local electrical codes.
4. See Table 12 for cable sizing
5. Connection between the rectifier and bypass busbars are supplied by others.
6. Based on NEC 408.56 minimum spacing, all live parts, including lugs, must be at least 1 inch (25.4mm) from any
other live part from a different phase or the chassis frame. If lug stacking is required, the method of stacking
and required minimum spacing is the responsibility of the installing contractor and authority having
jurisdiction. See Figures 8- 10 for busbar details.
Figure 13 Optional Input Contact Isolator Board
Table 5
No Customer Connection
Input Contact Isolator Board
control wiring connections
Input Contact
1
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16
J51
2
3
4
1.
2.
3.
4.
5.
6.
Customer control wiring connection points are terminals 1 through 16 (see
Table 5).
Customer provided normally open dry contacts for user alarm messages.
All control wiring (by others) must be run separate from power wiring.
Signal voltage: 100mA @ 12VDC.
Maximum cable length 500 ft. (152m) with #16AWG and flexible stranded
cable.
All wiring must be in accordance with national and local electrical codes.
Liebert® eXL™
22
5
6
7
8
Pin No.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
Installation Drawings
Figure 14 Control wiring, Programmable Relay Board
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16
J71
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16
J72
1 2 3
1 2 3 4 5 6 7 8 9 10111213141516
J73
J74
1.
2.
3.
4.
5.
6.
Customer control wiring connection points are terminals 1 through 15. (Pin 16 not used on J71, J72, and
J73.)
Programmable Relay Board option includes eight signal channels with two Form-C dry contacts per
channel (see Table 6).
All control wiring (by others) must be run separate from power wiring.
Contact ratings: 1A @ 30VDC or 125VAC @ 0.45A
Maximum cable length 500 ft. (152m) with #16AWG and flexible stranded cable.
All wiring must be in accordance with national and local electrical codes.
Table 6
Terminal
Block
Programmable Relay Board pinout
CH1
J71
CH2
CH3
J72
CH4
CH5
CH6
J73
J74
Pin No.
Common
Normally
Closed
Normally
Open
A
1-3
1
2
3
B
4-6
4
5
6
A
7-9
7
8
9
B
10-12
10
11
12
A
13-15
13
14
15
B
1-3
1
2
3
A
4-6
4
5
6
B
7-9
7
8
9
A
10-12
10
11
12
B
13-15
13
14
15
A
1-3
1
2
3
B
4-6
4
5
6
Channel
CH7
CH8
A
7-9
7
8
9
B
10-12
10
11
12
A
13-15
13
14
15
B
1-3
1
2
3
Note: Pin 16 not used on J71, J72, and J73.
23
Liebert® eXL™
Specifications
5.0
Table 7
SPECIFICATIONS
Liebert eXL UPS specifications
Model Size
625-800kVA
Input Parameters
Input Voltage to Rectifier, VAC
Input Voltage to Bypass, VAC
Input Voltage Range, VAC
Input Frequency, Hz
Permissible Input Frequency Range, Hz
Reflected Input THDi, Nominal Voltage, Full Load, %
Power Walk-In, sec
Battery & DC Parameters
Battery Type
Nominal Battery Bus, VDC
Battery Float Voltage, VDC
Minimum End of Discharge Voltage, VDC
DC Ripple Voltage in Float & Const V Ch. Mode, %
Temperature Compensated Battery Charging
Output Parameters
Inverter Type
Output Power, kW
Output Voltage, VAC
Output Voltage Regulation, %
Output Voltage Regulation (50% Unbalanced Load)
Output Frequency, Hz
Output Frequency Regulation, %
Output THDv Linear Load at Nominal Voltage, %
Output THDv at Nominal Voltage Including a 100kVA
Non-Linear Load per EN 62040-3, %
Capacity to Handle High Crest Factor Load
Capacity to handle Step Load, %
Step Load Transient Recovery (linear loads), %
Unbalance Loads Current Capacity
Load Power Factor Supported (Without Derating)
Voltage Displacement, ° (Electrical Degree)
Overload Conditions, % FL
Physical Parameters and Standards
Width, in (mm), With Static Bypass
Depth, in (mm)
Height, in (mm)
Weight, Unpackaged, lb. (kg)
approximate with Static Bypass (SMS)
Maximum Heat Dissipation, Full Load, BTU/hr (kW)
Cooling Air, CFM
Color
Front Door Opening (for serviceability)
Degree of Protection for UPS Enclosure
Minimum Clearance, Top, in (mm)
Minimum Clearance, Back, in (mm)
Liebert® eXL™
24
480V 3-phase, 3-wire
480V 3-phase, 3-wire
+10% to -30%
60
55 to 65
<5%
1 to 30 (selectable) in 1 sec. Increment
VRLA (Valve Regulated Lead Acid) or FLA
(Flooded Lead Acid)
480V
540V
384V (for VRLA / Flooded Lead Acid)
<1 (RMS value) < 3,4% Vpp
Optional (with temperature probe)
IGBT-based Sine Wave PWM Controlled
625 | 750 | 800
480V 3-ph, 3-wire
< 1% (3-phase RMS average)
< 2% (3-phase RMS average)
60
± 0.1
<3%
6% (max)
3:1
0-100 or 100-0
IEC 62040-3, Section 5.3.1 Figure 1
100% of nominal phase current
0.7 Leading to 0.7 Lagging
120° ±1° (with 50% unbalanced load)
See Figures 15, 16 and 17
123.6 (3140)
34.4 (874)
77.5 (1969)
5187 (2353)
625kVA UPS: 77,348 (22.7)
750kVA UPS: 92,817 (27.2)
800kVA UPS: 101,940 (29.9)
<4,800
Black (ZP-7021)
90°
IP 20 (with and without front door open)
24 (610)
0
Specifications
Table 7
Liebert eXL UPS specifications (continued)
Model Size
625-800kVA
Minimum Clearance, Sides, in (mm)
Location of Cable Entrance
Standards and Conformities
Environmental Parameters
Storage Temperature Range, °F (°C)
Operating Temperature Range, °F (°C)
Relative Humidity
Maximum Altitude Above MSL
0
Top or Bottom
UL 1778, 4th Ed.
CSA 22.2 107.3
FCC Part 15, Class A (with optional filters installed)
IEC62040-2, Level 4, Criteria A
ANSI C62.41, Category A3 &B3
ISTA
WEEE
-13 to 158 (-25 to 70)
32°F to 95°F (0°C to 35°C) at full rated load
1.5% maximum kW / degrees C derating up to 50°C
122°F (50°C) absolute maximum with derating
95% or less Non-Condensing
(Operating and Non-Operating)
3300 ft.(1000m) (per IEC 62040/3) - 1% Maximum kW
derating / 1000 ft. rise between 3300 and 10,000 ft.(305m
rise between 1000 and 3000m)
Width dimensions are with side panels attached. Subtract 1.4" (35mm) for dimensions without side panels.
Depth dimensions include the front door and rear panel.
Table 8
Current ratings—rectifier input
UPS Rating
kVA
kW
Voltage
VAC
Nominal
Current
Maximum
Current
625
625
480
779
818
750
750
480
935
982
800
800
480
995
1044
Table 9
Current ratings—bypass input
UPS Rating
kVA
kW
Voltage
VAC
Nominal
Current
625
625
480
752
750
750
480
902
800
800
480
962
Table 10
Current ratings—output
UPS Rating
kVA
kW
Voltage
VAC
Nominal
Current
625
625
480
752
750
750
480
902
800
800
480
962
Table 11
Current ratings—DC source
UPS Rating
kVA
kW
Voltage
VAC
Nominal
Current
625
625
480
1624
750
750
480
1949
800
800
480
2079
Notes on Tables
1. Nominal rectifier AC input current (considered
2.
3.
4.
5.
continuous) is based on full rated output load. Maximum current
includes nominal input current and maximum battery recharge
current (considered non-continuous).
The rectifier overload current is controlled by the input current limit
setting, which is adjustable from 25 to 200% (default:125%).
For breaker coordination while the module is overloaded, see the
current versus time values on the overload curves.
Nominal battery voltage is shown at 2.0 volts/cell.
DC Source current based at 401VDC.
25
Liebert® eXL™
Liebert® eXL™
26
100%
0.0
100.0
200.0
300.0
400.0
500.0
600.0
700.0
Continuous
110%
631.1
106%: 15005 secs
324.8
120%
194.7
120.0
130%
75.9
49.0
140%
32.4
21.8
10.4
% Load
150%
14.9
160%
7.3
5.2
170%
3.8
2.8
180%
2.1
1.5
190%
1.2
0.9
200%
0.2
Specifications
Figure 15 Inverter overload data
Time (sec)
Time (sec)
27
100%
0.0
100.0
200.0
300.0
400.0
500.0
600.0
700.0
Continuous
341.0
694.2
110%
106%: 16506 secs
120%
204.5
126.0
130%
79.6
51.5
140%
34.0
22.9
10.9
% Load
150%
15.6
160%
7.7
5.5
170%
4.0
3.1
180%
2.3
1.7
190%
1.3
1.0
200%
0.2
Specifications
Figure 16 Rectifier overload data
Liebert® eXL™
Liebert® eXL™
28
100%
0.0
50.0
100.0
150.0
200.0
250.0
300.0
350.0
400.0
450.0
500.0
110%
324.8
500.0
120%
194.7
120.0
130%
75.9
49.0
140%
32.4
21.8
10.4
% Load
150%
14.9
160%
7.3
5.2
170%
3.8
2.8
180%
2.1
1.5
190%
1.2
0.9
200%
0.2
Specifications
Figure 17 Bypass overload data
Continuous
Time (sec)
Specifications
Table 12
Recommended conduit and cable sizes for use with 100% rated breakers
Rectifier Input
(# of conduits); size of conduits; # -size of phase cables per conduit;
size of cable for ground per conduit
UPS Rating
kVA
kW
625
625
750
750
800
800
Voltage
VAC
480
Cable
Entry
Copper Conductors
Aluminum Conductors
Top
(3) 2.5"C 3-350kcmil; #2/0AWG
(3) 3"C 3-500kcmil; #4/0AWG
Bottom
(3) 3"C 3-350kcmil; #2/0AWG
(3) 3.5"C 3-500kcmil; #4/0AWG
Top
(3) 3"C 3-500kcmil; #2/0AWG
(3) 3"C 3-600kcmil; #4/0AWG
Bottom
(3) 3.5"C 3-500kcmil; #2/0AWG
(3) 3.5"C 3-600kcmil; #4/0AWG
Top
(4) 2.5"C 3-350kcmil; #3/0AWG
(4) 3"C 3-500kcmil; 250kcmil
Bottom
(4) 3"C 3-350kcmil; #3/0AWG
(4) 3.5"C 3-500kcmil; 250kcmil
Bypass Input
UPS Rating
kVA
kW
625
625
750
750
800
Voltage
VAC
480
800
Cable
Entry
(# of conduits); size of conduits; # - size of phase cables per conduit;
size of cable for ground per conduit
Copper Conductors
Aluminum Conductors
Top
(3) 2.5"C 3-350kcmil; #1/0AWG
(3) 3"C 3-500kcmil; #3/0AWG
Bottom
(3) 3"C 3-350kcmil; #1/0AWG
(3) 3.5"C 3-500kcmil; #3/0AWG
Top
(3) 3"C 3-500kcmil; #2/0AWG
(3) 3"C 3-600kcmil; #4/0AWG
Bottom
(3) 3.5"C 3-500kcmil; #2/0AWG
(3) 3.5"C 3-600kcmil; #4/0AWG
Top
(3) 3"C 3-500kcmil; #2/0AWG
(3) 3"C 3-600kcmil; #4/0AWG
Bottom
(3) 3.5"C 3-500kcmil; #2/0AWG
(3) 3.5"C 3-600kcmil; #4/0AWG
Output
UPS Rating
kVA
kW
625
625
750
750
800
800
Voltage
VAC
480
Cable
Entry
(# of conduits); size of conduits; # -size of phase cables per conduit;
size of cable for ground per conduit
Copper Conductors
Aluminum Conductors
Top
(3) 2.5"C 3-350kcmil; #1/0AWG
(3) 3"C 3-500kcmil; #3/0AWG
Bottom
(3) 3"C 3-350kcmil; #1/0AWG
(3) 3.5"C 3-500kcmil; #3/0AWG
Top
(3) 3"C 3-500kcmil; #2/0AWG
(3) 3"C 3-600kcmil; #4/0AWG
Bottom
(3) 3.5"C 3-500kcmil; #2/0AWG
(3) 3.5"C 3-600kcmil; #4/0AWG
Top
(3) 3"C 3-500kcmil; #2/0AWG
(3) 3"C 3-600kcmil; #4/0AWG
Bottom
(3) 3.5"C 3-500kcmil; #2/0AWG
(3) 3.5"C 3-600kcmil; #4/0AWG
Battery
UPS Rating
kVA
kW
625
625
750
750
800
800
Voltage
VAC
480
Cable
Entry
(# of conduits); size of conduits; # -size of phase cables per conduit;
size of cable for ground per conduit
Copper Conductors
Aluminum Conductors
Top
(5) 3"C 3-600kcmil; 250kcmil
(6) 3"C 3-600kcmil; 400kcmil
Bottom
(5) 3"C 3-600kcmil; 250kcmil
(6) 3.5"C 3-600kcmil; 400kcmil
Top
(5) 3"C 3-600kcmil; 250kcmil
(6) 3"C 3-600kcmil; 400kcmil
Bottom
(5) 3"C 3-600kcmil; 250kcmil
(6) 3.5"C 3-600kcmil; 400kcmil
Top
(6) 3"C 3-600kcmil; 350kcmil
(7) 3"C 3-700kcmil; 600kcmil
Bottom
(6) 3"C 3-600kcmil; 350kcmil
(7) 3.5"C 3-700kcmil; 600kcmil
1. Recommended cable sizes are 167°F (75°C) (THW) wire at 86°F (30°C) ambient. Unless otherwise noted, use copper or
aluminum conductors suitable for at least 75°C.
2. Recommended cables and conduits are based on breaker trip setting sized for the maximum continuous rated current for the
rectifier input and the nominal current for the bypass and output listed in Tables 8 through 11.
3. Conduit size is based on RNC type conduit for bottom input and EMT-type conduit for top input.
4. Emerson recommends that the site planner choose the appropriate cable type based on the particular installation
requirements.
29
Liebert® eXL™
Specifications
Table 13
Recommended lug sizes
Cable Size
T&B Copper
One Hole
T&B Copper
Two Hole
T&B Aluminum
One Hole
T&B Aluminum
Two Hole
#8AWG
54930BE
54850BE
60104-TB
—
#6AWG
54905BE
256-30695-868
60109-TB
—
#4AWG
54906BE
256-30695-733
60114-TB
—
#2-3AWG
54942BE
54811BE
60120
—
#1AWG
54947BE
54857BE
60126
—
#1/0AWG
54950BE
256-30695-593
60132
—
#2/0AWG
54951BE
54862BE
60138
60238
#3/0AWG
54965BE
54864BE
60144
60244
#4/0AWG
54970BE
54866BE
60150
60250
250kcmil
54913BE
54868BE
60156
60256
300kcmil
54914BE
54870BE
60162
60262
350kcmil
54915BE
54872BE
60165
60267
400kcmil
54916BE
54874BE
60168
60269
500kcmil
54918BE
54876BE
60171
60273
600kcmil
54920BE
54878BE
60176
60275
750kcmil
54922BE
54880BE
60178
60277 (750kcmil)
Table 14
Recommended torque values
Grade 5 Steel: Unified Thread System Torque, lbf.*in.
Fastener Finish
Size
Class 8.8 Steel: Metric Thread System Torque, N*m
Plain Steel
Zinc Plating
Fastener Finish
Plain Steel
Zinc Plating
Threads/
Inch, Tpi
No Washer/
Flat Washer
No Washer/
Flat Washer
Size
Thread
Pitch, Tp
No Washer/
Flat Washer
No Washer/
Flat Washer
20
101
91
0.8
6.1
5.5
28
116
104
0.5
6.9
6.2
18
209
188
1
10
9
24
231
208
0.75
11
10
16
370
333
1.25
25
23
24
420
378
1
27
24
14
593
534
1.5
50
45
20
662
596
1.25
53
47
13
904
814
1.75
87
78
20
1,020
918
1.25
95
86
12
1305
1,175
2
139
125
18
1456
1310
1.5
151
136
1/4
5/16
3/8
7/16
1/2
9/16
Liebert® eXL™
M5
M6
M8
M10
M12
M14
30
Shipping Splits, Kickplates
APPENDIX A - SHIPPING SPLITS, KICKPLATES
Figure 18 Shipping split, 625-800kVA Liebert eXL single-module UPS
F
A
B
See Detail E
G
G
F
H
EMI Plates (3) {PN: 5533579P1}
M6 Large Flat Washer (6) {PN: 09-43B00Z-00}
M6 Split Lock Washer (6) {PN: 09-36B00Z-00}
M6 X 25 Bolt (6) {PN: 09-02BL0Z-11}
A
See Detail C
See Detail D
B
Ph C - Flex from Bypass Cabinet
M8 Large Flat Washer (2) {PN: 09-43E00Z-00}
M8 Belleville Washer (4) {PN: 09-39D00Z-A7}
M8 X 40 Bolt (2) {PN: 09-02EL0Z-14}
Torque 20.0 N, (180 in-lb)
Batt Neg (-) Flex From Input Cabinet
M8 Large Flat Washer (4) {PN: 09-43E00Z-00}
M8 Belleville Washer (8) {PN: 09-39D00Z-A7}
M8 X 40 Bolt (4) {PN: 09-02EL0Z-14}
Torque 20.0 N, (180 in-lb)
Ph B - Flex from Bypass Cabinet
M8 Large Flat Washer (2) {PN: 09-43E00Z-00}
M8 Belleville Washer (4) {PN: 09-39D00Z-A7}
M8 X 40 Bolt(2) {PN: 09-02EL0Z-14}
Torque 20.0 N, (180 in-lb)
Batt Pos (+) Flex from Input Cabinet
M8 Large Flat Washer (4) {PN: 09-43E00Z-00}
M8 Belleville Washer (8) {PN: 09-39D00Z-A7}
M8 X 40 Bolt (4) {PN: 09-02EL0Z-14}
Torque 20.0 N, (180 in-lb)
Ph A - FLEX FROM BYPASS CABINET
M8 LARGE FLAT WASHER (2) {PN: 09-43E00Z-00}
M8 Belleville Washer (4) {PN: 09-39D00Z-A7}
M8 X 40 Bolt (2) {PN: 09-02EL0Z-14}
Torque 20.0 N, (180 in-lb)
Ph A - Flex From Input Cabinet
M8 Large Flat Washer (2) {PN: 09-43E00Z-00}
M8 Belleville Washer (4) {PN: 09-39D00Z-A7}
M8 X 40 BOLT (2) {PN: 09-02EL0Z-14}
Torque 20.0 N, (180 in-lb)
Ph B - Flex From Input Cabinet
M8 Large Flat Washer (2) {PN: 09-43E00Z-00}
M8 Belleville Washer (4) {PN: 09-39D00Z-A7}
M8 X 40 Bolt (2) {PN: 09-02EL0Z-14}
Torque 20.0 N, (180 in-lb)
DETAIL C
Bend flex to 90° position
before pushing the
bypass & core together.
Monitor flex to avoid
pinching between
cabinets/busbars
DETAIL D
Ph C - Flex From Input Cabinet
M8 Large Flat Washer (2) {PN: 09-43E00Z-00}
M8 Belleville Washer (4) {PN: 09-39D00Z-A7}
M8 X 40 Bolt (2) {PN: 09-02EL0Z-14}
Torque 20.0 N, (180 in-lb)
Install MH
From Input
Install MH
From Core 1
Install MH
From Bypass
Install MH
From Bypass
Batt +
Install MH
From Core 2
Batt Install MH
From Input
Install MH
From Core 1
Output C
Output B
Input Ph A
Install MH
From Core 2
Input Ph B
Output A
Install MH
From Input
Input Ph C
Install MH
From Core 1
Install MH
From Bypass
FRONT
Install MH
From Bypass
FRONT
SECTION A-A
SECTION B-B
Cabinet-to-Cabinet Mounting Hardware
M10 Large Flat Washer (1) {PN: 09-43G00Z-00}
M10 Split Lock Washer (1) {PN: 09-36G00Z-00}
M10 X 30 Bolt (1) {PN: 09-02GL0Z-12}
(Typically 12 Places) (Labeled “MH”)
Torque 27.0 Nm (240 in-lb)
31
553028P1
Pg. 1, Rev. 5
Liebert® eXL™
Shipping Splits, Kickplates
Figure 19 Shipping split, 625-800kVA Liebert eXL single-module UPS, continued
Route harness from input in duct to
Core 1 (Connectors - J400, j11)
Bypass (Connectors - J13, J100, J200, J300)
Core 1 & 2 Prechg (See Section J-J)
J
Connect to input harness
(Connectors P400, P11)
Rear
Wiring Duct
Route harness from bypass in duct to
input (Connectors - P13, P100, P200, P300
J
Bypass Cabinet
Bypass Connector Board
From Input
Front
Wiring Duct
Core 1 (Connectors - P1, P2, P3)
See Detail E
Route harness from bypass in duct to
input (Connector - P20)
Bypass (Connector - CB2 I/F BD P99)
See Detail H
Core 1 (Connector - P66)
See Detail E
SECTION G-G
From Input
From Bypass
From Input
Bypass (Connector - P1)
See Section G-G
Core 2 (Connectors - P1, P2, P3)
See Detail E
P1
Input (Connector HVAB P20)
See Section F-F
Route harness from input in duct to
Core 1 (Connectors - P1, P2, P3, P66)
Core 2 (Connectors - P1, P2, P3)
Bypass (Connectors - P99A, P1)
From Input
From Bypass
Input Cabinet
HVAB
Bypass Cabinet
CB2 I/F BD
P99
P3
P66
From Input
P20
P3
P2
P2
P1
P1
Core 1 Connector Board
Core 2 Connector Board
Core 1 FIB 1
DETAIL E
From Input
See connection details in
Tables 15, 16 and 17.
Wire Duct
Core 2 PRECHR PHA
(Brown Wire)
Core 1 PRECHR PHB
(Orange Wire)
Core 1 PRECHR PHA
(Brown Wire)
DETAIL H
SECTION F-F
Core 2 PRECHR PHB
(Orange Wire)
SECTION J-J
Table 15
Connections associated with top down view
Cabinet Start
Connector Label
Cabinet Finish
Connector Label
Duct
Input
J100
Bypass
P100
Rear
Input
J13
Bypass
P13
Rear
Input
J200
Bypass
P200
Rear
Input
J300
Bypass
P300
Rear
Input
J11
Core 1
P11
Rear
Input
J400
Core 1
P400
Rear
Table 16
Section J-J connections
Cabinet Start
Connector Label
Cabinet Finish
Cabinet Finish
Duct
Input
Core Prechg Ph A
Core 1 Prechg Ph A
Core 2 Prechg Ph A
Rear
Input
Core Prechg Ph B
Core 1 Prechg Ph A
Core 2 Prechg Ph A
Rear
Liebert® eXL™
32
Shipping Splits, Kickplates
Table 17
Connections associated with sections in “View” column
Cabinet
Start
Connector
Label
Cabinet
Finish
Connector
Label
Duct
View
Bypass
P20
Input
HVAB P20
Front
Section F-F
Input
P1
Bypass
BypassConnector Board
Front
Section G-G
Input
P99A
Bypass
CB2 I/F BD
P99 Front
Detail H
Input
P1
Core 1
Core Connector Board
Front
Detail E
Input
P2
Core 1
Core Connector Board
Front
Detail E
Input
P3
Core 1
Core Connector Board
Front
Detail E
Input
P66
Core 1
FIB 1
Front
Detail E
Input
P1
Core 2
Core Connector Board
Front
Detail E
Input
P2
Core 2
Core Connector Board
Front
Detail E
Input
P3
Core 2
Core Connector Board
Front
Detail E
Bypass
P99
Core 1
FIB 1 P99
Front
Detail E
33
Liebert® eXL™
Shipping Splits, Kickplates
Figure 20 Kickplate installation—800kVA units
LEFT HAND REAR
Panel Rear
Bottom 957W
Panel Rear Bottom 647W
RIGHT HAND FRONT
Panel Rear
Bottom 842W
Panel Side
Bottom 800W
Panel Front
Bottom 780W
Panel Front Bottom 616W
M10 Flat
Washer ZP, Typical
Panel Front
Bottom 895W
Panel Side
Bottom 800W
Screw Cap HH
M10‐1.5x25mm ZP
Hexagonal Cap
Black M10 (17mm)
Typical
M10 Lock Washer, Split ZP, Typical
Liebert® eXL™
34
553029P1
Pg. 1, Rev. 2
Shipping Splits, Kickplates
Figure 21 Kickplate installation—1200kVA units
LEFT HAND REAR
Panel Rear
Bottom 442W
Panel Rear
Bottom 647W
Panel Rear
Bottom 842W
Panel Side
Bottom 800W
RIGHT HAND FRONT
Panel Front
Bottom 780W
M10 Flat
Washer ZP, Typical
Panel Front
Bottom 616W
Panel Front
Bottom 411W
Panel Side
Bottom 800W
Hexagonal Cap
Black M10 (17mm)
Typical
553029P1
Pg. 2, Rev. 2
Screw Cap HH
M10‐1.5x25mm ZP
M10 Lock Washer,
Split ZP, Typical
35
Liebert® eXL™
Technical Support / Service
Web Site
www.liebert.com
Monitoring
[email protected]
800-222-5877
Outside North America: +00800 1155 4499
Single-Phase UPS & Server Cabinets
[email protected]
800-222-5877
Outside North America: +00800 1155 4499
Three-Phase UPS & Power Systems
800-543-2378
Outside North America: 614-841-6598
Environmental Systems
800-543-2778
Outside the United States: 614-888-0246
Locations
While every precaution has been taken to ensure the accuracy
and completeness of this literature, Liebert Corporation assumes no
responsibility and disclaims all liability for damages resulting from use of
this information or for any errors or omissions.
© 2014 Liebert Corporation
All rights reserved throughout the world. Specifications subject to change
without notice.
® Liebert is a registered trademark of Liebert Corporation.
All names referred to are trademarks
or registered trademarks of their respective owners.
United States
1050 Dearborn Drive
P.O. Box 29186
Columbus, OH 43229
Europe
Via Leonardo Da Vinci 8
Zona Industriale Tognana
35028 Piove Di Sacco (PD) Italy
+39 049 9719 111
Fax: +39 049 5841 257
Asia
29/F, The Orient Square Building
F. Ortigas Jr. Road, Ortigas Center
Pasig City 1605
Philippines
+63 2 687 6615
Fax: +63 2 730 9572
SL-26025_REV2_03-15
Emerson Network Power
Liebert
www.emerson.com
www.EmersonNetworkPower.com