E8P OEM Optical Kit Encoder PDF

E8P
OEM Optical Kit Encoder
Page 1 of 9
Description
The E8P optical incremental kit encoder is designed for high volume, low cost,
mid-resolution OEM motion control applications. The E8P is small enough for a
NEMA Size 11 stepper motor.The E8P uses a single 5V supply and offers two
TTL quadrature outputs. Single-ended or differential output options are available.
A single chip reflective encoder module incorporates an LED, monolithic detector
and molded lenses. The phased array technology accepts far wider mechanical
tolerance and misalignment than traditional aperture type encoders. The E8P
uses an innovative, patent pending, push-on codewheel that provides extremely
secure and accurate, yet easy installation without setscrews.
The E8P provides mounting holes for two #4-40, length .250" screws or two
M2.5x.45mm, length 6mm screws on a 0.75" diameter bolt circle. When
mounting holes are not available, an option with a transfer adhesive pre-applied
to the base is available. A centering tool is provided to center the base to the
motor shaft during installation. The codewheel pushes on by hand using a
spacer tool to set the gap in one step. The cover snaps on to complete the
assembly in seconds.
The single-ended output version has a 4-pin high retention polarized connector
and is designed to drive cables up to six feet long. For longer cable lengths, the
differential output version (6-pin connector) is recommended to maximize noise
immunity. The internal 26C31 differential line driver can source and sink 20 mA
at TTL levels. The recommended receiver is industry standard 26C32. Maximum
noise immunity is achieved when the differential receiver is terminated with a 150
resistor in series with a .0047
F capacitor placed across each differential
pair. The capacitor simply conserves power. Otherwise power consumption
would increase by approximately 20 mA per pair, or 40 mA for 2 pairs.
Features
Subminiature size, easy installation
Single-ended or differential output option
A and B quadrature TTL outputs
Fits shaft diameters from 0.118" (3mm) to
0.276" (7mm)
Accepts +/- 0.020" axial shaft play
Off-axis mounting tolerance of 0.010"
Count frequency from DC to 60 kHz
180 to 512 cycles per rev (CPR)
720 to 2048 quadrature states per rev.
Single +5V supply
Mechanical Drawing
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E8P
OEM Optical Kit Encoder
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Environmental
Parameter
Value
Units
Vibration (5Hz to 2kHz)
20
G
Max. Relative Humidity
90
%
Storage Temperature
-40 to 100
C
Operating Temperature
-20 to 100
C
Electrostatic Discharge, Human Body Model
Single-ended (S-option)
Differential (D-option)
±8
±2
kV
Mechanical
Parameter
Value
Units
Moment of Inertia
1.81 x 10
oz-in-s2
Required Shaft Length
WithD-Cover option
WithH-Cover option
0.385" to 0.400"
>=0.385"
in.
in.
Mounting Screw Torque (-D, -M option)
2-3
in.-lbs
Shaft Axial Play
± .020
in.
Off-axis Mounting Tolerance
± .010
in.
-5
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E8P
OEM Optical Kit Encoder
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Parameter
Value
Units
Shaft to Mounting Surface Perpendicularity
90 ± 1
deg.
Acceleration
250000 max.
rad/sec²
Maximum RPM (1)
e.x. CPR = 720, max. rpm = 5000
e.x. CPR = 180, max. rpm = 20000
minimum value of
(3600000/CPR)
and (60000)
rpm
(1) 60000 rpm is the maximum rpm due to mechanical considerations. The maximum rpm due to the module's 60kHz maximum count
frequency is (3600000/CPR).
Base Options
Base Option
Bolt Circle
Screws Included
D
0.75"
#4-40, length .250" pan head phillips (qty: 2)
M
0.75"
M2.5x.45mm, length 6mm pan head phillips (qty: 2)
T
n/a
none - .005" thick transfer adhesive with peel away backing mount.
The included centering tool and spacer tool are used to center the base to the motor shaft and to set the codewheel gap.
Single-ended Electrical
Specifications
Min.
Typ.
Max.
Units
Supply Voltage
4.5
5.0
5.5
V
21
27
mA
no load
0.4
V
IOL = 6 mA
V
IOH = -1 mA
CL = 25 pF, RL = 2.7 k
Supply Current
Low-level Output
High-level Output
2.4
Rise Time
500
ns
Fall Time
100
ns
Notes
Differential Electrical
Specifications
Min.
Typ.
Max.
Units
Supply Voltage
4.5
5.0
5.5
V
Supply Current
23
30
mA
Low-level Output
0.2
0.4
V
IOL = 20mA max.
V
IOH = -20mA max.
High-level Output
Differential Output Rise/Fall Time
2.4
3.4
15
Notes
ns
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OEM Optical Kit Encoder
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Phase Relationship
Parameter
Typ.
Max.
Units
Symmetry, S
180 ± 16
180 ± 75
electrical degrees
Quadrature Delay, Q
90 ± 10
90 ± 60
electrical degrees
(1) A leads B for clockwise shaft rotation, and B leads A for counterclockwise rotation viewed from the cover/label side of the encoder.
(2) Typical values represent the encoder performance at typical mounting alignment, whereas the maximum values represent the
encoder performance across the range of recommended mounting tolerance.
Pin-outs
4-pin Single-ended (1)
6-pin Differential (2)
Pin
Description
Pin
Description
1
+5VDC power
1
Ground
2
A channel
2
A channel
3
Ground
3
A- channel
4
B channel
4
+5VDC power
5
B channel
6
B- channel
(1) 4-pin single-ended mating connector isCON-MIC4
(2) 6-pin differential mating connector isCON-MIC6
Assembly Instructions
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E8P
OEM Optical Kit Encoder
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1. PCB Installation
Position the PCB so that connector lines up with flat side of
base. Push PCB onto base by hand so that the two guide
posts fit into associated PCB holes.
2. Base Installation
2a. Standard: Secure base to mounting
surface with provided mounting screws.
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OEM Optical Kit Encoder
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2b. Transfer Adhesive:Slip centering tool over shaft and into
center hole of base. Slide both parts down shaft until they contact
mounting surface. Press base firmly to assure good adhesion. Remove
centering tool.
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E8P
OEM Optical Kit Encoder
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3. Codewheel Installation
Set codewheel on shaft with disk facing base. Place
spacer tool over codewheel with recess areas over
connector and base tabs. Push tool down by hand
until it bottoms out against base. Remove reusable
spacer tool. In order to prevent permanent damage
to motor bearings (especially on small diameter shaft
motors), it is recommended that the far end (drive
end) of the motor shaft be supported while installing
the push on hub.
4. Cover Installation
Snap cover onto base.
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E8P
OEM Optical Kit Encoder
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Accessories
1. Centering Tool
The centering tool is only included with the -3 packaging option. It has to be ordered separately for other packaging options.
Part #: CTOOL - (Shaft Diameter)
Description: This reusable tool provides a simple method for accurately centering the E7P base to the shaft. A centering tool is
highly recommended when using the T-option transfer adhesive.
2. Spacer Tool
A spacer tool is included for all packaging options.
Part #: SPACER-E8P
Description: This reusable tool is used to properly space the codewheel from the encoder.
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E8P
OEM Optical Kit Encoder
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Ordering Information
E8P -
-
-
-
-
-
CPR
Bore
Output
Cover
Base
Packaging
180 =
118 =
3mm
S =Singleended
D =Default
157 =
4mm
D =Differential
D =Default (Two #4-40,
length .250" mounting
screws)
B =Encoder components
packaged in bulk. One spacer and
one centering tool per 100
encoders.
200
360 =
400 =
500 =
512 =
H =Hole in
Cover
197 =
5mm
M =Two M2.5x.45mm,
length 6mm mounting
screws
236 =
6mm
T =Adds transfer
adhesive to base
1 =Each encoder packaged
individually. One spacer tool and
one centering tool per 100
encoders.
2 =Each encoder packaged
individually. One spacer and one
centering tool per encoder.
250 =
1/4"
276 =
7mm
Notes
Cables and connectors are not included and must be ordered separately.
US Digital warrants its products against defects in materials and workmanship for two years. See complete warranty for details.
Base Pricing
Quantity
Price
1
$57.50
5
$46.68
For volume discounts, please contact us at [email protected] or 800.736.0194.
Add 25% per unit for Output of Differential
Add 15% per unit for Base of Adds transfer adhesive to base
Add $4.00 per unit for Packaging of Each encoder packaged individually. One spacer tool and one centering tool per 100 encoders.
Add $7.00 per unit for Packaging of Each encoder packaged individually. One spacer and one centering tool per encoder.
Rev. 130115082731
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