Catalog Download

iBridge
2.00 mm Board to Cable Connectors
ED. 05 | 05.2015
Catalog EA IB001
erni.com
erni.cn
iBridge - 2.00 mm Board to Cable Connector
TABLE OF CONTENTS
Overview
GENERAL03
TECHNICAL DETAILS
04
FEATURES05
ELECTRICAL AND MECHANICAL CHARACTERISTICS
10
ORDERING INFORMATION
13
Male Connectors
VERTICAL MALE - SMT TERMINATION
14
VERTICAL MALE - DIP TERMINATION
16
RIGHT ANGLE MALE - SMT TERMINATION
18
RIGHT ANGLE MALE - DIP TERMINATION
20
Female Cable Assembly
STANDARD FEMALE CABLE ASSEMBLY
22
FEMALE CABLE ASSEMBLY ORDER FORM
25
PART NUMBER INDEX
26
2
Catalog EA IB001
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iBridge - 2.00 mm Board to Cable Connector
BOARD TO CABLE CONNECTOR
GENERAL
iBridge
Female and
Male Connector
The iBridge product family is a comprehensive
interconnect solution that is designed for board-tocable connections in all applications. It is especially
suitable for use in highly demanding systems that
require reliability and robust connections. It is well
suited for automotive, LED, telecommunications and
data-transmission devices.
In addition, SMT termination coplanarity is 100%
guaranteed, less than 0.10 mm on all contacts.
The single row iBridge connectors could be used
in a wide application temperature range (-55°C
to +125°C). Engineer can select between two
termination options depending on the application:
SMT for maximum PCB real estate usage or DIP
solder for extra mechanical strain relief. To take
advantage of maximum PCB real estate usage while
not compromising on the PCB retention force, the
SMT version features solder brackets on both sides.
Features
• Current carrying capacity: up to 5 A per contact
• For rugged applications
• Blanked contacts to ensure robustness and coplanarity
• Polarized contacts and housing for fool-proof mating
• Latches on both sides of female connectors to provide positive locking
• High temperature insulator material (UL94 V-0)
Catalog
EA IB001
05/15
The iBridge connectors are engineered for every
application concern, including severe vibration.
The connectors have natural insulation housings to
minimize light energy absorption.
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3 iBridge - 2.00 mm Board to Cable Connector
BOARD TO CABLE CONNECTOR
TECHNICAL DETAILS
Pitch
2.00 mm
No. of Pins
2, 3, 4, 5, 6, 8
Current rating per contact
up to 5 A (depends on cable)
Termination
Male connector DIP and SMT, Female connector Crimp
Cable
Discrete wire AWG 22 and AWG 24
Variants
Vertical male connector,
Right angle male connector,
Female connector with 180° cable outlet
4
Catalog EA IB001
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iBridge - 2.00 mm Board to Cable Connector
FEATURES
AVAILABLE CONFIGURATIONS
Right angle male Female with 180°cable
outlet
Vertical male Female with 180°cable
outlet
GUIDING ELEMENTS
The rugged insulation body
of the male connector
ensures an optimal cable
connector guide.
Two pegs (round and oval)
for exact positioning on the
PCB.
Catalog
EA IB001
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5 iBridge - 2.00 mm Board to Cable Connector
FEATURES
ROBUST SOLDER BRACKETS
Reliable retention
force on the PCB due
to ruggedized solder
brackets on both sides
of male connector. In
addition, they serve as
integrated strain relief.
LATCHES
Latches on both sides
of female connectors to
provide reliable locking.
6
Catalog EA IB001
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iBridge - 2.00 mm Board to Cable Connector
FEATURES
BLANKED TERMINALS
Blanked terminals
without post bending
ensure robustness and
precise coplanarity.
CONTACT LOCKING
Locking tang provides
secure retention between
contact and housing.
Catalog
EA IB001
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7 iBridge - 2.00 mm Board to Cable Connector
FEATURES
REVERSE BELLOW DESIGN
Reverse bellow design
eliminates contact
stubbing during
mating.
FOOL-PROOF ASSEMBLY
Rectangle contact and
housing cavity ensure foolproof assembly.
8
Catalog EA IB001
05/15
Edition 5
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iBridge - 2.00 mm Board to Cable Connector
FEATURES
SSL-LIGHTING TECHNOLOGY
Connectors with natural
color insulation bodies
prevent shadow formation
in lighting applications,
e.g. LED strips with
transparent diffusion
disks. Thus ensuring
uniform light distribution.
FULLY AUTOMATIC ASSEMBLY AND REFLOW SOLDERING
For efficient processing
on modern assembly
lines.
Catalog
EA IB001
05/15
Edition 5
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9 iBridge - 2.00 mm Board to Cable Connector
ELECTRICAL AND MECHANICAL CHARACTERISTICS
TECHNICAL DATA
Description
Standard
Male Connector (DIP, SMT )
Climate category
DIN EN 60068-1
test b
-55 / 125 / 56
-55 / 125 / 56
-55 / 125 °C
-55 / 125 °C
20 °C
20 °C
Temperature range
Current rating per contact
IEC60512 test 5b
Female Connector (Crimp)
5.0 A max.
5.0 A max.
Air and creepage distance
contact - contact 1.6 mm
Operating voltage
IEC 60664
The permissible operating voltages depend on the customer application and on the applicable or specified safety requirements.
Insulation coordination according to IEC 60664-1 has to be regarded for the complete electrical device. Therefore, the maximum creepage and clearance distances of the mated connectors are specified for consideration as a part of the whole current
path. In practice, reductions in creepage or clearance distances
may occur due to the conductive pattern of the printed board or
the wiring used, and have to be taken into account separately.
As a result the creepage and clearance distances for the application may be reduced compared to those of the connector.
Dielectric strength
IEC 60512 test 4a
contact – contact 500 Vrms
Contact resistance
IEC 60512 test 2a
< 20 mΩ
Insulation resistance
IEC 60512 test 3a
> 1000 MΩ
Vibration, sine
IEC 60512 test 6d
10 – 2000 Hz
20 g
Contact disturbance
(during vibration test)
IEC 60512 test 2e
< 1 µs
Shock halfsine
IEC 60512 test 6c
50 g
11 ms
Contact disturbance
(during vibration test)
IEC 60512 test 2e
< 1 µs
Mechanical operation
(Mating cycle)
IEC 60512 test 9a
Standard: min. 30 mating cycles for Sn plating
Non-standard: min. 100 mating cycles for Au plating
Insertion and withdrawal
force
IEC 60512
test 13b
10
Catalog EA IB001
05/15
contact - contact 1.5 mm
2 N max.
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iBridge - 2.00 mm Board to Cable Connector
ELECTRICAL AND MECHANICAL CHARACTERISTICS
Description
Standard
Gauge retention force
IEC 60512 test 16e
Male Connector (DIP, SMT)
-
Female Connector (Crimp)
0.15 N min.
Process Conditions
Solder temperature max.
IEC 60068-2-20
Hand soldering
temperature max.
3.5 s at 350 °C
DIP soldering
temperature max.
10 s at 260 °C
Reflow soldering
temperature max.
JEDEC
J-STD-020
20 - 40 s at 260 °C
Processing temperature
(Crimp connection)
0 / 55 °C
Coplanarity
< 0.1 mm
Housing Material
Plastic material
LCP Natural
UL flame rating
PA Natural
UL 94 V-0
UL file
E41797
E41938
Contact Material
Base material
Cu alloy
Mating area
Au or Sn plating over Ni underplating
Termination area
Sn plating over Ni underplating
PCB Clip and SMT Bracket Materials
Base material
Plating
Cu Alloy
Sn over Ni
Product Approval
UL
Catalog
EA IB001
E472031
05/15
Edition 5
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1 1
iBridge - 2.00 mm Board to Cable Connector
ELECTRICAL AND MECHANICAL CHARACTERISTICS
CABLE DATA
Description
Standard Cable (AWG 22)
Standard Cable (AWG 24)
Cross Section
AWG 22 / 17 x 0.16 mm
AWG 24 / 11 x 0.16 mm
Conductor
Conductor diameter
Cu wire tin-plated
0.76 mm
0.61 mm
Marking
Magenta
Insulation
PVC
Insulation Thickness
(Nominal)
Outer diameter
0.43 mm
1.58 mm
1.43 mm
Technical data
Temperature range
105 °C max.
Voltage rating
300 V max.
Dielectric strength
1500 Vrms
UL flammability
12
Catalog EA IB001
UL 94 VW-1
05/15
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iBridge - 2.00 mm Board to Cable Connector
BOARD TO CABLE CONNECTOR
ORDERING INFORMATION
No. of Positions
Standard:
2, 3, 4, 5, 6, 8
Configuration / Termination
Standard:
Right Angle Male - SMT
Right Angle Male - DIP
Vertical Male - SMT
Vertical Male - DIP
Vertical Female Cable Assembly - Crimp
Plating / Performance
Standard:
Tin (min. 30 mating cycles)
Non-standard: Gold (min. 100 mating cycles)
Packaging
Standard:
Non-standard:
Catalog
EA IB001
Tube (for all Male - SMT & DIP)
Tape and Reel (for Right Angle Male - SMT)
Tape and Reel with Film (for Vertical Male - SMT)
Box (for Female Cable Assembly)
Tube with Film (for Vertical Male - SMT & DIP)
05/15
Edition 5
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1 3
iBridge - 2.00 mm Board to Cable Connector
VERTICAL MALE SMT
DIMENSIONAL DRAWINGS
DIM. A
Tape for Pick and Place
DIM. B
7.8
1.2
7.2
4.25
Pin 1
2
DIM. C
DIM. D
1.65
2.4
2
DIM. C
3.175
2
2.82
6.35
1.6
0.85
1.85
2.05
DIM. A
All dimensions in mm.
RECOMMENDED PCB LAYOUT
TOLERANCE: 0.05
14
Catalog EA IB001
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iBridge - 2.00 mm Board to Cable Connector
VERTICAL MALE SMT
ORDERING INFORMATION
Catalog EA IB001
No. of Pins
Mating Cycles
2
30 min.
Tube
109907
2
30 min.
Tape and Reel with Film
109901
3
30 min.
Tube
109908
3
30 min.
Tape and Reel with Film
109902
4
30 min.
Tube
109909
4
30 min.
Tape and Reel with Film
109903
5
30 min.
Tube
109910
5
30 min.
Tape and Reel with Film
109904
6
30 min.
Tube
109911
6
30 min.
Tape and Reel with Film
109905
8
30 min.
Tube
109912
8
30 min.
Tape and Reel with Film
109906
05/15
Edition 5
Packaging
www.erni.com
Part Number
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15
iBridge - 2.00 mm Board to Cable Connector
VERTICAL MALE DIP
DIMENSIONAL DRAWINGS
2.5
DIM. A
DIM. B
7.75
4.25
Pin 1
2
10.25
1.65
1
2
DIM. C
1.98
1.6
DIM. C
DIM. A
RECOMMENDED PCB LAYOUT
TOLERANCE: 0.05
16
Catalog EA IB001
All dimensions in mm.
05/15
Edition 5
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iBridge - 2.00 mm Board to Cable Connector
VERTICAL MALE DIP
ORDERING INFORMATION
Catalog EA IB001
No. of Pins
Mating Cycles
Packaging
Part Number
2
30 min.
Tube
109934
3
30 min.
Tube
109935
4
30 min.
Tube
109936
5
30 min.
Tube
109937
6
30 min.
Tube
109938
8
30 min.
Tube
109939
05/15
Edition 5
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17
iBridge - 2.00 mm Board to Cable Connector
RIGHT ANGLE MALE SMT
7.2
DIMENSIONAL DRAWINGS
DIM. A
7.75
4.3
Pin 1
2
DIM. B
DIM.C
2.7
2.4
1
2
DIM. C
1.77
1.6
4.7
6.35
2
0.85
1.85
DIM. D
DIM. B
All dimensions in mm.
RECOMMENDED PCB LAYOUT
TOLERANCE: 0.05
18
Catalog EA IB001
05/15
Edition 5
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iBridge - 2.00 mm Board to Cable Connector
RIGHT ANGLE MALE SMT
ORDERING INFORMATION
Catalog EA IB001
No. of Pins
Mating Cycles
2
30 min.
Tube
109920
2
30 min.
Tape and Reel
109914
3
30 min.
Tube
109921
3
30 min.
Tape and Reel
109915
4
30 min.
Tube
109922
4
30 min.
Tape and Reel
109916
5
30 min.
Tube
109923
5
30 min.
Tape and Reel
109917
6
30 min.
Tube
109924
6
30 min.
Tape and Reel
109918
8
30 min.
Tube
109925
8
30 min.
Tape and Reel
109919
05/15
Edition 5
Packaging
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Part Number
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19
iBridge - 2.00 mm Board to Cable Connector
RIGHT ANGLE MALE DIP
DIMENSIONAL DRAWINGS
DIM. D
DIM. A
7.75
Pin 1
2
7.8
DIM. B
9.8
DIM. C
DIM. C
2
3.85
1.6
DIM. B
0.75
RECOMMENDED PCB LAYOUT
TOLERANCE: 0.05
20
Catalog EA IB001
All dimensions in mm.
05/15
Edition 5
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iBridge - 2.00 mm Board to Cable Connector
RIGHT ANGLE MALE DIP
ORDERING INFORMATION
Catalog EA IB001
No. of Pins
Mating Cycles
Packaging
Part Number
2
30 min.
Tube
109941
3
30 min.
Tube
109942
4
30 min.
Tube
109943
5
30 min.
Tube
109944
6
30 min.
Tube
109945
8
30 min.
Tube
109946
05/15
Edition 5
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21
iBridge - 2.00 mm Board to Cable Connector
FEMALE CABLE ASSEMBLIES
DIMENSIONAL DRAWINGS
All dimensions in mm.
22
Catalog EA IB001
05/15
Edition 5
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iBridge - 2.00 mm Board to Cable Connector
FEMALE CABLE ASSEMBLIES
ORDERING INFORMATION
No. of Pins
Cable Type
Mating Cycles
Cable Size
Length (mm)
Part Number
2
PVC
30 min.
AWG 22
100
109948
2
PVC
30 min.
AWG 22
200
109949
2
PVC
30 min.
AWG 22
300
109950
2
PVC
30 min.
AWG 24
100
109951
2
PVC
30 min.
AWG 24
200
109952
2
PVC
30 min.
AWG 24
300
109953
3
PVC
30 min.
AWG 22
100
109954
3
PVC
30 min.
AWG 22
200
109955
3
PVC
30 min.
AWG 22
300
109956
3
PVC
30 min.
AWG 24
100
109957
3
PVC
30 min.
AWG 24
200
109958
3
PVC
30 min.
AWG 24
300
109959
4
PVC
30 min.
AWG 22
100
109960
4
PVC
30 min.
AWG 22
200
109961
4
PVC
30 min.
AWG 22
300
109962
4
PVC
30 min.
AWG 24
100
109963
4
PVC
30 min.
AWG 24
200
109964
4
PVC
30 min.
AWG 24
300
109965
Catalog
EA IB001
05/15
Edition 5
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2 3
iBridge - 2.00 mm Board to Cable Connector
FEMALE CABLE ASSEMBLIES
ORDERING INFORMATION
No. of Pins
Cable Type
Mating Cycles
Cable Size
Length (mm)
Part Number
5
PVC
30 min.
AWG 22
100
109966
5
PVC
30 min.
AWG 22
200
109967
5
PVC
30 min.
AWG 22
300
109968
5
PVC
30 min.
AWG 24
100
109969
5
PVC
30 min.
AWG 24
200
109970
5
PVC
30 min.
AWG 24
300
109971
6
PVC
30 min.
AWG 22
100
109972
6
PVC
30 min.
AWG 22
200
109973
6
PVC
30 min.
AWG 22
300
109974
6
PVC
30 min.
AWG 24
100
109975
6
PVC
30 min.
AWG 24
200
109976
6
PVC
30 min.
AWG 24
300
109977
8
PVC
30 min.
AWG 22
100
109978
8
PVC
30 min.
AWG 22
200
109979
8
PVC
30 min.
AWG 22
300
109980
8
PVC
30 min.
AWG 24
100
109981
8
PVC
30 min.
AWG 24
200
109982
8
PVC
30 min.
AWG 24
300
109983
24
Catalog EA IB001
05/15
Edition 5
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iBridge - 2.00 mm Board to Cable Connector
FEMALE CABLE ASSEMBLIES
ORDER FORM
(Please fill in the blank / choose your options
)
Pin Count:
__________
Standard: 2, 3, 4, 5, 6, 8
Plating / Performance:
Standard: Tin (min. 30 mating cycles)
Non-standard: Au (min. 100 mating cycles)
Cable Size:
AWG 22
AWG 24
Cable Type:
PVC (Standard)
High Temperature & Halogen-Free (Upon Request)
Cable Configuration:
Single-Ended (Only One Side with Connector)
Double-Ended (Both Sides with Connector)
Cable Length: _______________ mm
PIN#1 facing reader
Connector (Left)
Connector (Right)
Requestor Name:
________________________________________
Customer Name:
________________________________________
Project Name:
________________________________________
Quantity Required:
___________________ pcs
Estimated Annual Usage: ___________________ pcs
Request Date:
Catalog
EA IB001
05/15
___________________
Edition 5
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2 5
iBridge - 2.00 mm Board to Cable Connector
PART NUMBER INDEX
26
Part Number
Page
Part Number
Page
109901
15
109936
17
109902
15
109937
17
109903
15
109938
17
109904
15
109939
17
109905
15
109941
21
109906
15
109942
21
109907
15
109943
21
109908
15
109944
21
109909
15
109945
21
109910
15
109946
21
109911
15
109948
23
109912
15
109949
23
109914
19
109950
23
109915
19
109951
23
109916
19
109952
23
109917
19
109953
23
109918
19
109954
23
109919
19
109955
23
109920
19
109956
23
109921
19
109957
23
109922
19
109958
23
109923
19
109959
23
109924
19
109960
23
109925
19
109961
23
109934
17
109962
23
109935
17
109963
23
Catalog EA IB001
05/15
Edition 5
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iBridge - 2.00 mm Board to Cable Connector
PART NUMBER INDEX
Catalog EA IB001
Part Number
Page
Part Number
Page
109964
23
109974
24
109965
23
109975
24
109966
24
109976
24
109967
24
109977
24
109968
24
109978
24
109969
24
109979
24
109970
24
109980
24
109971
24
109981
24
109972
24
109982
24
109973
24
109983
24
05/15
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27
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