PF600 SERIES 600W AC/DC Front-End Power Module OBSOLETE PRODUCT Contact factory for replacement model SELECTION GUIDE FEATURES Compact 2.55"x5"x0.56" package 600W power at -10ºC to +100ºC Power density >84W per in3 Up to 89% efficiency 90-264Vac global input range 12V at 50mA standby output DC OK signal Temperature monitoring output Harmonic correction to EN61000-3-2 cUL & VDE approved to 60950-1 Output remote ON/OFF control DESCRIPTION The PF600 AC-DC converter module provides a highlyintegrated, high-density solution for the front-end of a 48Vdc distributed power architecture (DPA). This unit delivers the full-rated 600W of output power over the input range of 90-264Vac while providing harmonic correction to EN61000-3-2. Unlike competitive offerings, the PF600 provides a fullisolated output, permitting implementations with either isolated or non-isolated DC-DC converters. The wide input voltage range of 85-264Vac facilitates use in products designed for global deployment. The isolated output also permits the user to polarize the output as the specific application may require. The high-efficiency architecture and baseplate-cooled design simplify thermal management. The lowprofile package makes this an ideal choice for 1U and 2U chassis applications where density and efficiency are strategic design considerations. Proprietary design techniques combined with automated manufacturing in fully ISO-9001 certified facilities results in a compact, reliable, and efficient product that provides a cost-effective solution. With global safety agency approvals, the PF600 is a comprehensive solution to a complex problem bounded by the competing pressures of development cycle time, efficiency, cost, and packagin Model Number Power Main Output Standby Output Production Status ed d en ns INPUT CHARACTERISTICS m Parameter Conditions onditionss om esig Min c Input Operating Voltage oltage All line, load environmental vironmen d 85 r&eenvironmental w t e Input Frequencyy 47 No r n Input Current o f>25% Power Factor Io>25% 0.95 PF600-1 600W [email protected] 12V@50mA Consult Factory Typ 1 Inrush Current Quiescent Input Power 0.98 Max Units 264 Vac 66 Hz 5.5 Arms 0.99 240Vac, avg. over 1 cycle 10 Arms SB output unloaded, output inhibited, 230Vac 2.5 W Output enabled but unloaded 44 W Max Units edMin d en ns0 Output Power 90-264Vac 0-264Vac m g 36 m istep All line, load, tem mp, p, & 90% load steep st otemp, s c Main Output Voltage (Vo)) e e00% static load,d0-100ºC 44.5 5%-1 r5%-100% w 0 t Main Output Current 0 urre (Io) o e n N Vo sb) Standby Output Voltage (Vsb) 10 or urr (Isb))f Standby Output Current 0 OUTPUT CHARACTERISTICS Parameter PARD (Vo) PARD (Vsb) Conditions 48 48 12 600 W 59 Vdc 50.5 Vdc 12.5 A 14 Vdc 50 100kHz-20MHz 850 Low freq ripple 2.2 20MHz bandwidth mA mVp-p Vp-p 500 Turn-On Delay (Vo) 1 ed 3 d en ns11.5.5 Isolation, Pri-Chassis m Isolation, Sec-Chassis om esig 500 c re w d GENERAL CHARACTERISTICS RACTE C ERISTICS t e n Parameter Min No Conditions r load, o 600W lo 90Vac f Efficiency Output Holdup Time Ty Typ Full load, 470uF bulk cap2 mVp-p 2 sec 20 msec Isolation, Pri-Sec 600W load, 264Vac Switching Frequency 255 MTBF MIL-HDBK-217F, 100ºC Weight Unpackaged Notes: kVac kVac Vac Typ Max 86 % 89 300 436 Units % 345 kHz khrs 260 g 1 Full 600W power available at input voltages above 90Vac; de-rate output to 550W at 85Vac. 2 An external bulk capacitor is connected to terminals C+ and C- (pins 4 & 5) is required for operation. The minimum required capacitance is 100uF; the maximum value is 1000uF. The ripple current rating for this capacitor should exceed 3Arms at 300kHz. The minimum voltage rating for the bulk capacitor is 450Vdc. Additional information on holdup time is available in application note ACAN-10. www.murata-ps.com PF600.A01 Page 1 of 4 PF600 SERIES 600W AC/DC Front-End Power Module GENERAL CHARACTERISTICS Parameter Conditions Typ Max Units Efficiency Full load, 240Vac 79 81 % PFC Converter 100 kHz Main Converter 130 kHz Switching Frequency MTBF Calculated per Telcordia SR-332, Issue 1, 50ºC, 250lfm, ground benign Weight Unpackaged Min 200 khrs 620 g PROTECTION Parameter Output Overload Protection5 Inception Conditions/Response Min Typ Max Vo; output short circuit; automatic recovery3 16 20 Vsb; output short circuit; automatic recovery4 150 Thermal Shutdown Automatic Recovery 100 Input Undervoltage Protection No damage will result from operation at voltages below the specified range. Available power will decrease below 90Vac, and at a voltage below 85Vac (typically 82Vac) the main output is switched off. Input Protection An input fuse is required external to the PF600 module. Recommended maximum rating is 10A, 250V HBC. Units A mA 105 125 82 ºC Vac 10 A STATUS & CONTROL SIGNALS Name Description Remote ON/OFF An isolated pair (INH+, pin 10, and INH_, pin 11) provides for the inhibiting or enabling of the main output, Vo. Logic 1 (>3V) or leaving the pins open enables the output; a short between the pair or a logic 0 (<0.5V) inhibits the output. The standby output remains active during the output inhibit. DC OK (DCOK) An open-drain logic output (DCOK+, pin 12) referenced to the power output return (Vo-, pin 7) monitors the main output voltage(Vo ). During normal operation, this is a logic 0 until the output voltage falls below the minimum threshold (36.0V -39.5V). This signal presents high impedance when the unit is unpowered and until the output voltage has risen above a threshold between 38.0V and 41.5V for a period between 140ms and 460ms. A separate return pin (DCOK-, pin 13) is provided for this signal, with a low-value resistance to the output return. Temperature Monitor The open circuit voltage present between the inhibit pair (INH+ and INH-, pins 10 & 11) falls as the internal temperature rises. This voltage does not exceed 10V; the converter will be disabled when this voltage falls below approximately 3V. Additional information is available in Application Note ACAN-16. ENVIRONMENTAL CHARACTERISTICS Parameter Conditions Min AmbientOperatingTemperature Baseplate temperature Ambient Storage Temperature Typ Max Units -10 100 ºC -55 125 ºC Operating Humidity Non-condensing 10 90 % Storage Humidity Non-condensing 5 90 % Notes: 3. Overload response is hiccup mode with a typical duty cycle of 35ms on and 1600ms off. 4. Overload of the auxiliary output may affect operation fof the PF600. 5. Output current limit inception occurs between 13.1A and 15.6A (115%±10%) at working output voltages. Over the full range of output voltage, the available current will be between 6A and 20A. When the output voltage falls under an overload condition, the output is disabled after a short time (typically 35ms at short circuit) and retries at intervals of about 2 seconds until the overload condition is cleared. www.murata-ps.com PF600.A01 Page 2 of 4 PF600 SERIES 600W AC/DC Front-End Power Module CERTIFICATIONS Agency/Characteristic Standard UL UL60950-1 CSA CSA60950-1 (per cUL) VDE EN60950-1 CE LVD Directive; self-certified SELV Self-Certified Vibration MIL-STD-810F, Method 514.5, Procedure I; self-certified Shock MIL-STD-810F, Method 516.5, Procedure I; self-certified TERMINATIONS Ref Name Function Pin Dia. Direction P1 L Input Line 0.060” In P2 N Input Neutral 0.060” In P3 E Input Earth Ground 0.060” Baseplate P4 C+ Capacitor positive 0.040” In/Out P5 C- Capacitor negative 0.040” In/Out P6 Vo+ Positive output 0.060” Out P7 Vo- Negative output 0.060” Out P8 Vaux+ Auxiliary output positive 0.040” Out P9 Vaux- Auxiliary output return (isolated from other pins) 0.040” Out P10 INH+ Inhibit / Temperature Monitor 0.040” In/Out P11 INH- Return for P10 0.040” In/out P12 DCOK+ Output good signal, negative going 0.040” Out P13 DCOK- Return for P12, connected to P7 via 47Ω resistor 0.040” Ref X pos in. (mm) Y pos in. (mm) MECHANICAL DIMENSIONS www.murata-ps.com PF600.A01 Page 3 of 4 PF600 SERIES 600W AC/DC Front-End Power Module ELECTROMAGNETIC COMPATABILITY (EMC) Characteristic Standard Input Current Harmonics EN61000-3-2, Class A EMC Susceptibility & Immunity The PF600 module requires external circuitry to achieve compliance with the various standards for EMC, including but not limited to EN61000-4-x, FCC Part 15, and EN55022. Most notably, a filter and other voltage-limiting circuitry is required at the input when the unit is to be supplied from AC mains. These are necessary not only for EMC compliance, but also to prevent differential transient voltages from being applied between the input terminals of the module that could damage the unit. Additional information on input protection is available in application notes ACAN-12 and ACAN-13. ABSOLUTE MAXIMUM RATINGS Parameter Conditions Inception Min Input Voltage Typ Max Units RMS 280 Vac Peak, continuous 400 V Peak, single event 500 V -55 +125 ºC Voltage -0.3 15 V Current -10 +10 mA Ambient Temperature Signal Inputs & Outputs APPLICATION NOTES Name Description File Location ACAN-09 Series and Parallel Operation of the PF600 http://www.murata-ps.com/data/apnotes/acan-09.pdf ACAN-10 Output Holdup and Ridethrough for the PF600 http://www.murata-ps.com/data/apnotes/acan-10.pdf ACAN-11 AC Power Fail Warning Circuit for the PF600 http://www.murata-ps.com/data/apnotes/acan-11.pdf ACAN-12 EN61000-4-* Transient Immunity for thePF600 http://www.murata-ps.com/data/apnotes/acan-12.pdf ACAN-13 Input Fusing and Inrush Control for the PF600 http://www.murata-ps.com/data/apnotes/acan-13.pdf ACAN-15 Thermal Management for the PF600 http://www.murata-ps.com/data/apnotes/acan-15.pdf ACAN-16 Temperature Monitoring Function for the PF600 http://www.murata-ps.com/data/apnotes/acan-16.pdf ACAN-17 Recommendations for Handling of the PF600 http://www.murata-ps.com/data/apnotes/acan-17.pdf ACAN-18 Output Filtering for the PF600 http://www.murata-ps.com/data/apnotes/acan-18.pdf ACAN-22 Constraints on the Load Characteristics for the PF600 http://www.murata-ps.com/data/apnotes/acan-22.pdf ACAN-23 Load Enable Function for the PF600 in DPA Applications http://www.murata-ps.com/data/apnotes/acan-23.pdf ACAN-24 PF600-1 Evaluation Board http://www.murata-ps.com/data/apnotes/acan-24.pdf SAFETY AGENCY RATINGS ISO9001 CERTIFIED Murata Power Solutions, Inc. 11 Cabot Boulevard, Mansfield, MA 02048-1151 U.S.A. Tel: (508) 339-3000 (800) 233-2765 Fax: (508) 339-6356 www.murata-ps.com email: [email protected] ISO 9001 REGISTERED 01/15/09 Murata Power Solutions, Inc. makes no representation that the use of its products in the circuits described herein, or the use of other technical information contained herein, will not infringe upon existing or future patent rights. The descriptions contained herein do not imply the granting of licenses to make, use, or sell equipment constructed in accordance therewith. Specifications are subject to change without notice. © 2009 Murata Power Solutions, Inc. www.murata-ps.com Input Voltage 120/240Vac Input Current 3A Input Power 270W USA: Mansfield (MA), Tel: (508) 339-3000, email: [email protected] Canada: Toronto, Tel: (866) 740-1232, email: [email protected] UK: Milton Keynes, Tel: +44 (0)1908 615232, email: [email protected] France: Montigny Le Bretonneux, Tel: +33 (0)1 34 60 01 01, email: [email protected] Germany: München, Tel: +49 (0)89-544334-0, email: [email protected] Japan: Tokyo, Tel: 3-3779-1031, email: [email protected] Osaka, Tel: 6-6354-2025, email: [email protected] China: Shanghai, Tel: +86 215 027 3678, email: [email protected] Guangzhou, Tel: +86 208 221 8066, email: [email protected] Singapore: Parkway Centre, Tel: +65 6348 9096, email: [email protected] PF600.A01 Page 4 of 4