MPDTH***60 Series www.murata-ps.com Adjustable Non-isolated 10-Amp POLA DC/DC Converters DESCRIPTION The MPDTH series non-isolated DC/DC power modules are small in size but big on performance and flexibility. Their high output current, compact footprint and industry-leading features offer system designers versatile modules for powering complex multi-processor digital systems. Standard inputs are 3.3V., 5V. or 12 Volts DC nominal. Two mounting styles are offered, either a pinned through-hole model with slightly lower height or a surface mount model, both with identical length and width. Respective models all share the same pinout and comply with the POLA DC/DC converter standard. Typical units FEATURES Compatible to Point-of-Load Alliance (POLA) Specifications The output voltage is adjustable in three ranges from 0.8 V. to 5.5 V and can be set with a single external resistor. Margin controls provide a fixed step to the output voltage either 5% up or down. The series also includes Auto-Track sequencing, enabling modules to track each other’s output voltage in multipowered systems during power-up and power-down. Surface-mount or through-hole small footprint package Three user-selectable output voltage ranges covering 0.8V to 5.5V Outline dimensions less than one square inch 3.3V, 5V and 12 Vdc nominal inputs Other operating features include a remote on/off control and the ability to start up into an existing (prebias) output voltage. Extensive self-protection features include input under-voltage lockout (UV), output short circuit protection and output overcurrent shutdown (OC) using an automatic restart. All models meet RoHS6 hazardous substance compliance. High efficiency up to 94% typical Tracking input for sequenced startup/shutdown Sense input for load accuracy compensation Outstanding thermal performance and derating -40 to +85 degrees Celsius operating range Extensive self-protection, voltage limits and short circuit features On/Off control, trim, margin controls and pre-bias start-up functions VoSense Track Input +Vin F1 +Vout 2 C1 Open = On Closed = Off 6 VoAdj (Trim) 4 3 9 D1 5 MPDTH_60 Series Inhibit On/Off External DC Power Source 8 10 7 1 Grounds Margin Down Margin Up Figure 1. Connection Diagram For full details go to www.murata-ps.com/rohs www.murata-ps.com Notes: 1. Murata Power Solutions strongly recommends an external fuse, F1. Fuse rating = 2 x Iin max. 2. Consider using diode D1 to blow the fuse in case of reversed polarity. 3. C1: 330μF/25V, aluminum electrolytic capacitor, required for MPDTH03060, 05060 models. C1: 560μF/25V, aluminum electrolytic capacitor, required for MPDTH12060 models. 4. Track input is referred to ground. 5. See trim information for RSet. Technical enquiries email: [email protected], tel: +1 508 339 3000 MPDTH_60 Series.A07 Page 1 of 6 MPDTH***60 Series Adjustable Non-isolated 10-Amp POLA DC/DC Converters SPECIFICATION SUMMARY AND ORDERING GUIDE c Model Number Vout (Volts) MPDTH03060WAH MPDTH03060WAS MPDTH05060WAH MPDTH05060WAS MPDTH12060WAH MPDTH12060WAS 0.8-2.5 0.8-2.5 0.8-3.6 0.8-3.6 1.2-5.5 1.2-5.5 Output Iout (Amps, Power max.) (Watts) 10 10 10 10 10 10 Ripple&Noise (mV pk-pk) 25 25 36 36 55 55 25(6) 25(6) 25(7) 25(7) 33(8) 33(8) Regulation Line Load ±1.25% ±1.25% ±1.25% ±1.25% ±1.25% ±1.25% ±1.5% ±1.5% ±1.5% ±1.5% ±1.5% ±1.5% Notes: cAll specifications are typical at nominal input line voltage, nominal output voltage and full load, Ta=+25 deg.C. unless otherwise noted. See detailed specifications. d"TH" is a pinned through-hole package. "SM" is a surface mount package. eVin=3.3V, Vout=2.5V, Iout=7A fVin=5V, Vout=3.3V, Iout=7A Input (9) Vin nom. Range (Volts) (Volts) 3.3 3.3 5.0 5.0 12.0 12.0 Efficiency (%) 3-3.6 3-3.6 4.5-5.5 4.5-5.5 10.8-13.2 10.8-13.2 93(3) 93(3) 94(4) 94(4) 94(5) 94(5) Case(inches) Package Case(mm) Type(2) 0.995x0.62x0.35 25.27x15.75x9.0 0.995x0.62x0.38 25.27x15.75x9.57 0.995x0.62x0.35 25.27x15.75x9.0 0.995x0.62x0.38 25.27x15.75x9.57 0.995x0.62x0.35 25.27x15.75x9.0 0.995x0.62x0.38 25.27x15.75x9.57 TH SM TH SM TH SM gVin=12V, Vout=5V, Iout=8A hVin=3.3V, Vout=2V, Iout=10A iVin=5V, Vout=3.3V, Iout=10A jVin=12V, Vout=3.3V, Iout=10A kThe minimum input voltage is +2.95V. Or (Vout + 0.65V.), whichever is greater. l RoHS6 compliance does not claim EU RoHS exemption 7b (lead in solder). MPDTH**060 Series Performance and Functional Specifications All specifications are typical unless noted. Input Line/Load Regulation See Ordering Guide See Ordering Guide Input Voltage Range See Ordering Guide Efficiency Start-Up Voltage 2.45 Volts (MPDTH03060) 4.3 Volts (MPDTH05060) 9.5 Volts (MPDTH12060) Maximum Capacitive Loading Undervoltage Shutdown 2.4 Volts (MPDTH03060) 3.7 Volts (MPDTH05060) 9.0 Volts (MPDTH12060) External Input Capacitor (See note 3) 330 μF, required (MPDTH03060 and MPDTH05060) 560 μF required (MPDTH12060) Remote On/Off Inhibit Control Positive Logic Current Tracking Input Current when grounded Slew rate Tracking Input Range Margin Controls OFF = -0.2V to +0.5 V max. or ground pin ON = open pin (internal pullup) -130 μA [5] Cap-ESR>=0.004 Ohms Cap-ESR <0.004 Ohms 5,500 μF non-ceramic [2] 300 μF ceramic Current Limit Inception 20 Amps Short Circuit Mode Protection Method Short Circuit Duration Autorecovery after overload removal Continuous, no damage (output shorted to ground) Sequencing Start-up of multiple units may be synchronized by connecting tracking pins. VoSense Input Connect Sense to Vout remotely at the load for optimal accuracy. If not used at the load, connect VoSense to Vout at the converter. -130 μA 1 Volt per mSec max. -0.3V to (+Vin + 0.3V) Dynamic Load Response -5% or +5% adjustment of Vout when the respective margin control is grounded. Current, -8 μA sink. 70 μSec to within ±2% of final value (50 to 100% load step, 1A/μSec load step, 330 μF external output cap) Switching Frequency 300 KHz (MPDTH03060 and MPDTH05060) 350 KHz (MPDTH12060) Dynamic Characteristics Output Minimum Loading No minimum load Nominal Accuracy ±2 % max. of Vsetting Voltage Adjustment Range See Ordering Guide Temperature Coefficient Ripple/Noise Calculated MTBF [4] 6 million hours,min. (MPDTH03060 and MPDTH03060) 5.9 million hours,min. (MPDTH12060) ±40 ppm. per °C. of Vout Operating Temperature Range -40 to +85 deg.C. See Ordering Guide Storage Temperature Range -40 to +125 deg.C. Specification Notes: (1) All specifications are typical unless noted. General conditions for Specifications are +25 deg.C ambient, Vin=nominal, Vout=+2.5V, full load. Cin=100 μF, Cout= 0 μF. Adequate airflow must be supplied for extended testing under power. For model MPDTH12060, the required input capacitor is 560 μF. See note 3. (2) An external output capacitor is not required. However, a 330 μF output capacitor improves transient response. (3) The required input capacitor must have a ripple current rating of 500 mA RMS or greater for models MPDTH03060 and MPDTH05060. For model MPDTH12060, the ripple rating must be 1050 mA RMS or greater. www.murata-ps.com Environmental (4) Mean Time Before Failure is calculated using the Telcordia (Belcore) TR-332 50% stress, ground benign conditions, Tambient=+40 deg.C. (5) Track input is grounded or equal to Vin. (6) There is no input protection against overvoltage or reversed polarity. Please provide proper fusing and a back-biased diode if there is the possibility of improper polarity. Refer to the Connection Diagram. (7) The outputs are not intended to sink appreciable reverse current. (8) Output current limit and short circuit protection is non-latching. When the overcurrent fault is removed, the converter will immediately recover. Technical enquiries email: [email protected], tel: +1 508 339 3000 MPDTH_60 Series.A07 Page 2 of 6 MPDTH***60 Series Adjustable Non-isolated 10-Amp POLA DC/DC Converters MECHANICAL SPECIFICATIONS Surface Mount Models MPDTH_WAS Through-hole Pins Models MPDTH_WAH 25.27 25.27 3.18 3.18 3.18 3.18 9.52 10 9 8 1.52 7 3 2 6.35 1 10 9 8 2 3 4 5 6 5 4 3.55 9.52 1.52 F 1.02 5 Places 7 Solder Ball F 1.02 10 Places 12.70 15.75 1 6.35 1.52 12.70 15.75 1.52 9.57 MAX. 6 Host Board TOP VIEW 9.00 MAX. SIDE VIEW SIDE VIEW TOP VIEW Dimensions are in millimeters. Dimensions are in mm. PIN NUMBER AND FUNCTION Pin Function Third Angle Projection Pin Function Ground 6 Output (Vout) 2 Input (Vin) 7 Ground 3 Inhibit remote On/Off control 8 Track Input 4 Vout Adjust (trim) 9 Margin Down Input 5 Vout Sense 10 Margin Up Input 1 Tolerances (unless otherwise specified): .XX ± 0.02 (0.5) .XXX ± 0.010 (0.25) Angles ± 2˚ Components are shown for reference only. MAXIMUM SAFE OPERATING AREA (DERATING) MPDTH03060 90 80 80 Natural Convection 100 LFM 200 LFM 400 LFM 90 80 70 Ta - °C 60 50 MPDTH12060 60 50 60 50 40 40 40 30 30 30 20 20 0 2 4 6 8 10 20 0 2 4 6 8 10 0 Vout = 3.3V 2 4 6 8 10 Iout - Amps Iout - Amps Iout - Amps Vout = 2.5V Natural Convection 100 LFM 200 LFM 400 LFM 70 Natural Convection 100 LFM 200 & 400 LFM Ta - °C 90 70 Ta - °C MPDTH05060 Vout = 5.0V Units soldered to a 4" x 4" 4-layer PCB with 1 oz. copper. www.murata-ps.com Technical enquiries email: [email protected], tel: +1 508 339 3000 MPDTH_60 Series.A07 Page 3 of 6 MPDTH***60 Series Adjustable Non-isolated 10-Amp POLA DC/DC Converters PRINTED CIRCUIT LAYOUT PATTERN RECOMMENDATION Surface Mount Models MPDTH_WAS Through-hole Pins Models MPDTH_WAH 26.29 26.29 3.18 3.18 2.03 9.52 6.35 10 9 8 12.70 16.76 10 9 8 TOP VIEW 3 4 TOP VIEW 5 3 2 6 2 2.03 6.35 7 1 7 1 9.52 2.03 2.03 12.70 16.76 3.18 3.18 5 4 6 F 1.40 Min. 10 Places Plated through holes F 2.16 Min. 10 Places Dimensions are in millimeters. Dimensions are in millimeters. EFFICIENCY VS. OUTPUT VOLTAGE Models MPDTH03060WAS/WAH Models MPDTH05060WAS/WAH Vout Efficiency (typ.) Rset Trim Resistor Vout Efficiency (typ.) 2.5 V. 93% 2.21 KΩ 3.3 V. 2.0 V. 92% 4.12 KΩ 2.5 V. 1.8 V. 91% 5.49 KΩ 1.5 V. 89% 8.87 KΩ 1.2 V. 87% 1.0 V. 85% Models MPDTH12060WAS/WAH Rset Trim Resistor Vout Efficiency (typ.) 94% 698 Ω 5.0 V. 94% 280 Ω 92% 2.21 KΩ 3.3 V. 92% 2.0 KΩ 2.0 V. 91% 4.12 KΩ 2.5 V. 90% 4.32 KΩ 1.8 V. 90% 5.49 KΩ 2.0 V. 88% 8.06 KΩ 17.4 KΩ 1.5 V. 89% 8.87 KΩ 1.8 V. 87% 11.5 KΩ 36.5 KΩ 1.2 V. 86% 17.4 KΩ 1.5 V. 85% 24.3 KΩ 1.0 V. 85% 36.5 KΩ 1.2 V. 83% Open Iout=7 Amps Iout=7 Amps Rset Trim Resistor Iout=8 Amps EFFICIENCY VS. OUTPUT VOLTAGE AND LOAD CURRENT @ 25°C MPDTH12060W (Vin = 12V) MPDTH05060W (Vin = 5V) 100 100 100 90 90 90 80 Vout = 2.5 V 70 Vout = 1.8 V 80 Vout = 3.3 V 70 Vout = 2.5 V 80 Vout = 5.0 V 70 Vout = 3.3 V Vout = 1.8 V Vout = 1.2 V Vout = 1.0 V 60 Efficiency (%) Efficiency (%) Efficiency (%) MPDTH03060W (Vin = 3.3V) Vout = 2.5 V Vout = 1.2 V 60 Vout = 1.8 V 60 Vout = 1.2 V 50 50 0 2 4 6 Load Current (Amps) www.murata-ps.com 8 10 50 0 2 4 6 Load Current (Amps) 8 10 0 2 4 6 8 10 Load Current (Amps) Technical enquiries email: [email protected], tel: +1 508 339 3000 MPDTH_60 Series.A07 Page 4 of 6 MPDTH***60 Series Adjustable Non-isolated 10-Amp POLA DC/DC Converters OUTPUT VOLTAGE ADJUSTMENT The output voltage may be adjusted over a limited range by connecting an external trim resistor (Rset) between the VoutAdjust (trim) pin and Ground. The Rset resistor must be a 1/10 Watt precision metal film type, ±1% accuracy or lower with low temperature coefficient, ±100 ppm/°C. or better. Mount the resistor close to the converter with short leads. Vout 10 KΩ In the tables below, the calculated resistance is given and an equivalent using two series-connected standard value resistors. Do not exceed the specified limits of the output voltage or the converter’s maximum power rating when applying these resistors. Also, avoid high noise at the VoutAdjust input. However, you should never connect any capacitors to VoutAdjust to either Ground or Vout to prevent instability. VoAdj pin in Error Amplifier Ground in = 2.49 KΩ, MPDTH03060 and MPDTH05060 in = 1.82 KΩ, MPDTH12060 Figure 2. Vout Adjust Input Circuit MPDTH03060WAS/WAH Output Voltage Calculated Rset (KΩ) 2.5 V. 2.0 V. MPDTH05060WAS/WAH Standard value resistors Output Voltage Calculated Rset (KΩ) 2.22 2 KΩ + 220 Ω 3.3 V. 4.18 3.9 KΩ + 270 Ω 2.5 V. 1.8 V. 5.51 5.1 KΩ + 390 Ω 1.5 V. 8.94 8.2 KΩ + 750 Ω 1.2 V. 17.5 1.0 V. 0.8 V. MPDTH12060WAS/WAH Standard value resistors Output Voltage Calculated Rset (KΩ) Standard value resistors 0.71 680 Ω + 30 Ω 5.0 V. 0.29 270 Ω + 20 Ω 2.22 2 KΩ + 220 Ω 3.3 V. 1.99 2 KΩ 2.0 V. 4.18 3.9 KΩ + 270 Ω 2.5 V. 4.33 4.3 KΩ + 30 Ω 1.8 V. 5.51 5.1 KΩ + 390 Ω 2.0 V. 8.18 7.5 KΩ + 680 Ω 16 KΩ + 1.5 KΩ 1.5 V. 8.94 8.2 KΩ + 750 Ω 1.8 V. 11.51 11 KΩ + 510 Ω 37.5 36 KΩ + 1.5 KΩ 1.2 V. 17.5 16 KΩ + 1.5 KΩ 1.5 V. 24.85 24 KΩ + 820 Ω ∞ Open 1.0 V. 37.5 36 KΩ + 1.5 KΩ 1.2 V. ∞ Open 0.8 V. ∞ Open 0.8V Rset (KΩ) = 10 KΩ x Vout - 0.8V - 2.49 KΩ www.murata-ps.com 0.8V Rset (KΩ) = 10 KΩ x Vout - 0.8V - 2.49 KΩ 0.8V Rset (KΩ) = 10 KΩ x Vout - 1.2V - 1.82 KΩ Technical enquiries email: [email protected], tel: +1 508 339 3000 MPDTH_60 Series.A07 Page 5 of 6 MPDTH***60 Series Adjustable Non-isolated 10-Amp POLA DC/DC Converters APPLICATION NOTES Tracking Input When enabled, the tracking function allows the output to follow an external analog signal presented at the Tracking input. This pin becomes active approximately 50 mS after the input voltage has been applied and the converter reaches regulation. External track inputs must be referred to Ground. Several converters may be Tracked in parallel to generate outputs which rise and fall together. The Tracking input range is zero Volts up to the nominal set-point output voltage. If the Tracking input rises above the Vout nominal voltage, Vout will remain at the set point after the power up ramp. If Track is unused, it should be connected to +Vin. Please note that because of the Under Voltage input lockout feature (UVLO), the output cannot follow Track In during power up. Over-Current Output Protection If excess current is drawn from the converter, the output will shut down and then periodically attempt to restart with narrow full power cycles. If the excess load is reduced to within the rated maximum load, the converter will immediately restart and operate normally. If the load is still too great, another power-down cycle will begin. This is called “hiccup” operation. It significantly reduces the output power to avoid damage. The converter will quickly and automatically recover once the load is reduced. Pre-Bias Operation The MPDTHxx060 series of converters use synchronous rectification in their output circuits. Normally, synchronous rectification may cause excess current being sunk back in to the converter if there is higher external output voltage present. If such prebias voltage is present on the output at the time of startup, the converter will operate in a manner which avoids excessive reverse current being sunk back into the output. This pre-bias protection will continue until the converter achieves normal regulation at its set-point output voltage. In order to achieve successful pre-bias voltage protection, several conditions must be met: and is capable of back-driving excess current, possible output damage may occur. If the pre-bias voltage has high impedance or has very limited current capability, normal startup will proceed. [2] Tracking operation must not be used during pre-bias startup. The Tracking input should be either open or connected to Vin so that normal soft start will proceed. After successful startup of approximately 50 mSec, Tracking may be resumed. [3] Carefully examine any output circuits with large external output capacitors and low-ESR. If there is no bleeder circuit or other method to reduce the stored voltage AND the cap voltage is higher than the expected set-point, operation may fail or the output may be damaged. Smaller capacitors with lower energy storage should not interfere with startup. See the recommended Connection Diagram. Use only as much output capacitance as needed. Also be careful immediately turning the converter back on after the Inhibit control turns the converter off. Any energy stored in larger output capacitors may cause the problems described above. Margin Up/Down Controls Ground each Margin control to increase or decrease the output voltage by ±5% from its setpoint value. If not needed, leave the margin controls unconnected (open). The margin controls are analog inputs and are not logic compatible. If a switch is not used to ground, a small signal transistor (such as an n-channel MOSFET with low off-state leakage) will work if biased fully into either pinchoff/cutoff or saturation. Sink current is approximately -8 μA when ON and the open circuit voltage is approximately 0.8 Volts when OFF. Do not ground both margin controls simultaneously. For output changes less than ±5%, insert an additional resistor in series with the switch or transistor to ground. The margin adjustment equation is: R-up or R-down (in KΩ) = (499 / delta%) – 99.8 Where “delta%” is the desired change in percent of Vout up or down relative to the set-point output. Be sure to use low tempco precision resistors. [1] The pre-bias voltage must be lower than the expected final set-point output voltage. If the pre-bias voltage remains higher than the set-point Murata Power Solutions, Inc. 11 Cabot Boulevard, Mansfield, MA 02048-1151 U.S.A. Tel: (508) 339-3000 (800) 233-2765 Fax: (508) 339-6356 www.murata-ps.com email: [email protected] ISO 9001 and 14001 REGISTERED 03/27/09 Murata Power Solutions, Inc. makes no representation that the use of its products in the circuits described herein, or the use of other technical information contained herein, will not infringe upon existing or future patent rights. The descriptions contained herein do not imply the granting of licenses to make, use, or sell equipment constructed in accordance therewith. Specifications are subject to change without notice. © 2009 Murata Power Solutions, Inc. www.murata-ps.com USA: Mansfield (MA), Tel: (508) 339-3000, email: [email protected] Canada: Toronto, Tel: (866) 740-1232, email: [email protected] UK: Milton Keynes, Tel: +44 (0)1908 615232, email: [email protected] France: Montigny Le Bretonneux, Tel: +33 (0)1 34 60 01 01, email: [email protected] Germany: München, Tel: +49 (0)89-544334-0, email: [email protected] Japan: Tokyo, Tel: 3-3779-1031, email: [email protected] Osaka, Tel: 6-6354-2025, email: [email protected] China: Shanghai, Tel: +86 215 027 3678, email: [email protected] Guangzhou, Tel: +86 208 221 8066, email: [email protected] Singapore: Parkway Centre, Tel: +65 6348 9096, email: [email protected] Technical enquiries email: [email protected], tel: +1 508 339 3000 MPDTH_60 Series.A07 Page 6 of 6