Fujitsu FBR522ND09-W1 Compact power twin relay 1 pore x 2 - 25a Datasheet

COMPACT POWER TWIN RELAY
1 POLE x 2—25 A
(FOR AUTOMOTIVE APPLICATIONS)
FBR512, 522 SERIES
■ FEATURES
●
●
●
●
●
●
●
Two independent relays mounted in a single package
Miniature size
(54% of the volume of the FBR160 relays)
High current contact capacity
(carrying current: 35 A/10 minutes, 25 A/1 hour)
High resistance to vibration and shock
Improved heat resistance and extended operating range
Two contact gap options
(FBR510: 0.3 mm, FBR520: 0.6 mm)
Two types of contact materials
■ ORDERING INFORMATION
[Example]
1
FBR512 N D12
(a)
(b) (c)
– W1 **
(d) (e)
(a)
Series Name
FBR512: Standard type (contact gap 0.3 mm)
FBR522: Wider contact gap type (contact gap 0.6 mm)
(b)
Enclosure
N
: Plastic sealed type
(c)
Nominal Voltage
D06
D09
D10
D12
: 6 VDC
: 9 VDC
: 10 VDC
: 12 VDC
(d)
Contact Material
W1
: Silver-tin oxide indium (high power type)
(e)
Custom Designation
To be assigned custom specification
FBR512, 522 SERIES
■ SPECIFICATIONS
Item
Specifications
W1 contact
Contact
Arrangement
1 form C × 2 (SPDT × 2)
Material
Silver-tin oxide indium
(high power type)
Voltage Drop (Resistance)
Maximum 100 mV (at 2 A 12 VDC)
Rating
14 VDC 25 A
(locked motor load)
Maximum Carrying Current
35 A/10 minutes, 25 A/1 hour
(25°C, 100% rated coil voltage)
Max. Inrush Current (Reference)
60 A
Max. Switching Current (Reference)
35 A 16 VDC
Load*1
1 A 6 VDC
Min. Switching
Coil
Time Value
Life
(Reference)
Operating Temperature
–40°C to + 85°C (no frost)
Storage Temperature
–40°C to +100°C (no frost)
Operate (at nominal voltage)
Maximum 10 ms
Release (at nominal voltage)
Maximum 5 ms
Mechanical
1 ×107 operations minimum
Electrical
2 ×105 operations minimum
14 VDC 25 A
locked motor load
(
Other
)
Vibration Resistance
10 to 55 Hz (double amplitude of 1.5 mm)
Shock
Resistance
Misoperation
100 m/s2
Endurance
1,000 m/s2
Weight
Approximately 13 g
*1 Values when switching a resistive load at normal room temperature and humidity, and in a clean environment.
The minimum switching load varies with the switching frequency and operating environment.
■ COIL DATA CHART
1. FBR512 SERIES
MODEL
Nominal
voltage
Coil
resistance
(±10%) (at 20°C)
Must operate
voltage
FBR512ND06-W1
6 VDC
60 Ω
3.6 VDC (at 20°C)
4.5 VDC (at 85°C)
FBR512ND09-W1
9 VDC
135 Ω
5.4 VDC (at 20°C)
6.8 VDC (at 85°C)
FBR512ND10-W1
10 VDC
180 Ω
6.3 VDC (at 20°C)
7.9 VDC (at 85°C)
FBR512ND12-W1
12 VDC
240 Ω
7.3 VDC (at 20°C)
9.2 VDC (at 85°C)
W1 contact
Thermal
resistance
73°C/W
2
FBR512, 522 SERIES
2. FBR522 SERIES
MODEL
Nominal
voltage
Coil
resistance
(±10%) (at 20°C)
Must operate
voltage
FBR522ND06-W1
6 VDC
45 Ω
3.6 VDC (at 20°C)
4.5 VDC (at 85°C)
FBR522ND09-W1
9 VDC
100 Ω
5.4 VDC (at 20°C)
6.8 VDC (at 85°C)
W1 contact
Thermal
resistance
65°C/W
FBR522ND10-W1
10 VDC
135 Ω
6.3 VDC (at 20°C)
7.9 VDC (at 85°C)
FBR522ND12-W1
12 VDC
180 Ω
7.3 VDC (at 20°C)
9.2 VDC (at 85°C)
■ SUITABLE APPLICATIONS
Application
Normal load current
(12 VDC system)
Recommended
model (example)
Description
For 16 V or less
motor load voltage
For instantaneous
20 V or more load voltage
Power Windows
20 to 25 A
forward and reverse
(switching at motor locking) motor control
FBR512N■
■ -W1
FBR522N■
■ -W1
Automatic Door Lock
18 to 25 A
forward and reverse
(switching at motor locking) motor control
FBR512N■
■ -W1
FBR522N■
■ -W1
Automatic Antenna
8 to 12 A (INRUSH)
break 2 A maximum
(motor-free)
Intermittent Wipers
(Front and Rear)
15 to 30 A
break 2 to 8 A
(motor-free)
Tilt-Lock Wheel
forward and reverse
FBR512N■
■ -W1
motor control
FBR512N■
■ -W1
FBR522N■
■ -W1
20 A
forward and reverse
(switching at motor locking) motor control
FBR512N■
■ -W1
FBR522N■
■ -W1
Power Seat
20 to 30 A
forward and reverse
(switching at motor locking) motor control
FBR512N■
■ -W1
FBR522N■
■ -W1
Sunroof
20 to 30 A
forward and reverse
(switching at motor locking) motor control
FBR512N■
■ -W1
FBR522N■
■ -W1
forward only
• For the load condition where higher voltage would be encountered during contact break, FBR522 series with wider contact
gap is recommended.
3
FBR512, 522 SERIES
■ CHARACTERISTIC DATA
1. MAXIMUM BREAK CAPACITY
2. LIFE
14 VDC Motor locked load
40
35
30
Number of operations (x104)
Contact switching current (A)
50
Resistive load
25
Locked motor
load
20
FBR512
15
FBR522
FBR512
FBR522
12
10
30
20
10
5
10
15 20 25 30 35 40 50
10
Voltage between contacts (VDC)
High power type
(—W1)
15 20 25 30 35 40 50
Locked motor current (A)
3. LIFE TEST (EXAMPLE)
¥ Shift of pick-up and drop-out voltage
¥ Test item
14 V DC-20 A
100
Motor lock
200,000 operations minimum
80
(FBR512 -W1 type)
¥ Test circuit
60
RL-1
PICK-UP
N.O.
N.C.
40
M
N.O.
DROP-OUT
20
N.C.
RL-2
0
1
Initial
¥ Current wave form
(RL-1)
20 A
10
¥ Shift of contact resistance
1000
100
(measured at 6 V-1 A)
20 sec
Break
Make
100
0A
(RL-2)
20 A
0A
10
0.3 sec
10 sec
0.3 sec
Initial
1
10
100
No. of operations (x104)
4
FBR512, 522 SERIES
RL-1
N.O.
N.C.
M
N.O.
% of rated coil voltage
• Shift of pick-up and drop-out voltage
• Test item
100
14 V DC-25 A
Motor lock
200,000 operations minimum
80
(FBR512 -W1 type)
• Test circuit
60
PICK-UP
40
DROP-OUT
20
N.C.
RL-2
0
1
Contact resistance
0A
(RL-2)
25 A
0A
0.3 sec
100
Break
Make
10
0.3 sec
1
4. COIL TEMPERATURE RISE
10
No. of operations (x104)
100
5. OPERATING COIL VOLTAGE RANGE (EXAMPLE)
[ FBR512ND09-W ]
0.8 W
0.6 W
(3) carrying current : 20 A
applied coil power
80
(2) carrying current : 10 A
applied coil power
0.8 W
0.6 W
60
0.8 W
0.6 W
(1) carrying current : 0 A
applied coil power
40
20
at 20˚C
(V)
Applied voltage to the coil
100
[ FBR512ND12-W ]
NOTE : Intermittent coil
operation is required in this
region at 20 A or more
carrying current.
(V)
15
15
10
CONTINUOUSLY
APPLICABLE COIL
VOLTAGE RANGE
5
Applied voltage to the coil
(˚C) 120
Coil temperature rise
100
(measured at 6 V-1 A)
1000
20 sec
10 sec
10
• Shift of contact resistance
• Current wave form
(RL-1)
25 A
No. of operations (x104)
10
NOTE : Intermittent coil
operation is required in this
region at 20 A or more
carrying current.
CONTINUOUSLY
APPLICABLE COIL
VOLTAGE RANGE
5
0
0
10
20
30
Applied time (minutes)
–30
0
50
100
Operating temperature (˚C)
–30
0
50
100
Operating temperature (˚C)
5
FBR512, 522 SERIES
6. VIBRATION RESISTANCE CHARACTERISTICS
Dual amplitude (mm)
2
Acceleration
(m/s )
100
50
5
44 m/s
2
1
0.5
0.1
0.01
Automotive
electronic standard
Frequency : 10~2000 Hz
Acceleration : 100 m/s2 maximum
Vibration direction : see diagram
Detection Level : chatter > 100 s
Range where chattering occurs
N.O. contact
coil not energized
on X-direction
Z
10
10
50
100
500
1000
FBR512
X
2000
Y
Frequency (Hz)
7. SHOCK RESISTANCE CHARACTERISTICS
Shock level
(m/s2) 1,000
Shock application time : 11 ms, half-sine wave
Test material : coil, energized and de-energized
Shock direction: see diagram
Detection Level : chatter > 100 s
800
600
400
Y2
200
0
X1
X2
Y1
Y2
Z1
Shock direction
Y1
Z2
Z2
FBR512
: N.C. contact
(coil de-energized)
: N.C. contact
(coil energized)
X1
Z1
X2
■ REFERENCE DATA
100
80
Distribution (%)
Distribution (%)
40
20
0
FBR522
n = 100
Operate
Release
Operate
Release
60
100
60
40
20
60
40
20
0
0 10 20 30 40 50 60 70 80
Nominal voltage multiplying factor (%)
FBR522
n = 100
80
Distribution (%)
FBR522
n = 100
Distribution of contact resistance
Distribution of operate and release time
Distribution of operate and release voltage
80
0
1
2
3 4 5
Time (ms)
6
7
8
0
0
10 20 30 40 50 60 70 80
Contact resistance (mΩ)
6
FBR512, 522 SERIES
■ DIMENSIONS
● PC board mounting hole layout
(BOTTOM VIEW)
24.0+0.3
¿1.4
+0.1
—0.05
5–0.1
5.15–0.1 5.15–0.1
16.2+0.3
9
F&T
8
2.5
5
5
7
Terminal No.1, 6 0.4 t x 1.0 W
(N.O. contact)
(1.65)
7.6
(1.85)
3
6-¿1.3
+0.1
—0.05
2
6
1
5–0.1
5–0.1
3–0.1
Terminal No.5, 9 0.3 t x 1.0 W
(N.C. Contact)
Terminal No.3, 8 0.3 t x 1.0 W (Coil)
Terminal No.4 0.6 t x 1.0 W
(common coil)
Terminal No.2, 7 0.4 t x 1.0 W
(N.C. contact)
3.5
5.15
5.15
3
9327
14.1+0.4
5
5
4
7.6–0.1
522ND12-W1
5–0.1
2.5–0.1
● Dimensions
● Schematic
(BOTTOM VIEW)
Unit: mm
*N.C. TERMINAL
COM
9
8
N.C.
7
4
COM
5
3
N.C.
2
6
N.O.
1
N.O.
● Tube carrier
601 Maximum
20.3 Max.
19.0 Max.
20 pieces/tube
Unit: mm
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of their respective owners. Rev. 06/08/2005.
7
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