Fujitsu FBR562 High power twin relay 1 pole x 2-30a Datasheet

HIGH POWER TWIN RELAY
1 POLE x 2—30A
(FOR AUTOMOTIVE APPLICATIONS)
FBR562 SERIES
■ FEATURES
●
●
●
Two independent relays mounted in a single package
(43% of the volume of the two FRL-270 relays)
High current contact capacity
(carrying current: 40 A/2 minutes, 30 A/1 hour)
High heat resistance and extended operating voltage
NO
TF
OR
DE
N
SIG EW
N
■ ORDERING INFORMATION
[Example]
FBR562 N D12
(a)
(b) (c)
– W1 **
(d) (e)
(a)
Series Name
FBR562: FBR562 Series relay for 12 V battery (contact gap 0.4 mm)
(b)
Enclosure
N
: Plastic sealed type
(c)
Nominal Voltage
D06
D09
D12
: 6 VDC
: 9 VDC
: 12 VDC
(d)
Contact Material
W1
: Silver-tin oxide indium
(e)
Custom Designation
To be assigned custom specification
1
FBR562 SERIES
■ SPECIFICATIONS
Item
Contact
Specifications
Arrangement
1 form C × 2 (SPDT × 2)
Material
Silver-tin oxide indium (–W1 type)
Voltage Drop (resistance)
Maximum 100 mV (at 2 A 12 VDC)
Ratings
14 VDC 20 A (locked motor load)
14 VDC inrush 20 A, break 4 A (motor free load)
Maximum Carrying Current
40 A/2 minutes, 30 A/ 1 hour
(25°C, 100% rated coil voltage)
Maximum Inrush Current
(reference)
–W1 type: 60 A
Max. Switching Current (reference)
40 A 16 VDC
NO
TF
OR
DE
N
SIG EW
N
Minimum Switching
(reference)
Coil
Time Value
Life
Other
Load*1
–W1 type: 6 VDC 1 A
Operating Temperature
–40°C to +85°C (no frost) (refer to the CHARACTERISTIC DATA)
Storage Temperature
–40°C to +100°C (no frost)
Operate (at nominal voltage)
Maximum 10 ms
Release (at nominal voltage)
Maximum 5 ms
Mechanical
1 × 107 operations minimum
Electrical
1 × 105 operations minimum (locked motor load)
1 × 106 operations minimum (motor free Load)
Vibration Resistance
10 to 55 Hz (double amplitude of 1.5 mm)
Shock
Resistance
Misoperation
100 m/s2
Endurance
1,000 m/s 2
Weight
Approximately 18 g
*1 Values when switching a resistive load at normal room temperature and humidity and in a clean environment.
The minimum switching load varies with the switching frequency and operating environment.
■ COIL DATA CHART
MODEL
Nominal
voltage
Coil
resistance
(±10%) (at 20°C)
Must operate
voltage
FBR562ND06-W1
6 VDC
42 Ω
3.6 VDC (at 20°C)
4.5 VDC (at 85°C)
FBR562ND09-W1
9 VDC
95 Ω
5.4 VDC (at 20°C)
6.8 VDC (at 85°C)
FBR562ND12-W1
12 VDC
170 Ω
7.3 VDC (at 20°C)
9.2 VDC (at 85°C)
W1 contact
Thermal
resistance
77°C/W
2
FBR562 SERIES
■ SUITABLE APPLICATIONS
Application
Normal load current
Life x 10
3
Recommended
model (example)
Power Windows
20 to 30 A (switching at motor locking)
100
FBR562N■
■ -W1
Automatic Door Lock
18 to 30 A/4 to 5 door (switching at motor locking)
100
FBR562N■
■ -W1
Intermittent Wipers
INRUSH 15 to 30 A
BREAK 2 to 8 A (motor free)
300
FBR562N■
■ -W1
Tilt-Lock Wheel
INRUSH 15 A
BREAK 2.5 A (motor free)
100
FBR562N■
■ -W1
For 12 V
battery
NO
TF
OR
DE
N
SIG EW
N
Sunroof
20 to 30 A (switching at motor locking)
Others
Car audio system, etc
100
FBR562N■
■ -W1
—
FBR562N■
■ -W1
■ CHARACTERISTIC DATA
1. MAXIMUM BREAK CAPACITY
2. LIFE
50
20
20
15
12
10
Number of operations (x104)
Contact switching current (A)
30
5
Locked motor load
Resistive load
1
10
15
20
25
30
40
Voltage between contacts (VDC)
50
14 VDC
10
5
3
8 10
12
15
20
30
40
50
Locked motor current (A)
3
FBR562 SERIES
3. LIFE TEST (EXAMPLE)
¥ Test circuit
RL-1
N.O.
N.C.
¥ Shift of pick-up drop-out voltage
(%) 100
Ratio of pick-up and
drop-out values
to rated coil voltages
¥ Test item
14 VDC-20 A
Motor lock
200,000 operations minimum
(FBR562 -W1 type)
M
80
60
40
DROP-OUT
20
0
NO
TF
OR
DE
N
SIG EW
N
Initial
N.O.
N.C.
RL-2
10
100
(measured at 6 V-1 A)
m‰ 1000
CONTACT RESISTANCE
20 sec
(RL-1)
20 A
1
¥ Shift of contact resistance
¥ Current Wave Form
0A
PICK-UP
(RL-2)
0.3 sec
100
10
Initial
1
10
100
4
0.3 sec
No. of operations (x 10 )
10 sec
¥ Test circuit
RL-1
N.O.
N.C.
¥ Shift of pick-up drop-out voltage
(%) 100
Ratio of pick-up and
drop-out values
to rated coil voltages
¥ Test item
14 VDC-30 A
Motor lock
100,000 operations minimum
(FBR562 -W1 type)
80
PICK-UP
60
40
DROP-OUT
20
0
M
Initial
N.O.
N.C.
RL-2
10
¥ Shift of contact resistance
100
(measured at 6 V-1 A)
m‰ 1000
CONTACT RESISTANCE
¥ Current wave form
(RL-1)
30 A
1
20 sec
0A
(RL-2)
0.3 sec
0.3 sec
100
10
Initial
1
10
100
4
No. of operations (x 10 )
10 sec
(Continued)
4
FBR562 SERIES
(Continued)
● Test
item
16 VDC-25 A INRUSH
Motor Free
400,000 operations minimum
(FBR562 -W1 type)
(%) 100
circuit
N.O.
N.C.
Shift of pick-up drop-out voltage
Ratio of pick-up and
drop-out values
to rated coil voltages
●Test
●
M
80
PICK-UP
60
40
DROP-OUT
20
0
NO
TF
OR
DE
N
SIG EW
N
● Shift
10
1
Initial
of contact resistance
100
(measured at 6 V-1 A)
m‰ 1000
wave form
CONTACT RESISTANCE
● Current
25 A
4A
0A
16 A
100
10
Initial
10
1
100
4
No. of operations (x10 )
4. COIL TEMPERATURE RISE
120
Coil temperature rise (˚C)
100
(2)
80
(1)
60
40
20
*: One coil energized at 20˚C
0
0
10
20
30
If both coils are energized, temperature
rise will increase by
(1) 5˚C (0 A carrying current)
(2) 20˚C (10 A carrying current)
Applied time (minutes)
5
FBR562 SERIES
5. OPERATING COIL VOLTAGE RANGE (EXAMPLE)
Within 5 minutes
Continuous at carrying at carrying current
current of 20 A
of 20 A
133
130
Within 3 minutes
at carrying current
of 20 A
120
110
Ratio of operating
voltage to rated
coil voltage (%)
100
90
NO
TF
OR
DE
N
SIG EW
N
80
70
Operating voltage
60
50
10
20
30
40
50
60
70
80 85
Operating temperature (˚C)
6. VIBRATION RESISTANCE CHARACTERISTICS
Z
FBR562
X
Dual amplitude
5
1
Y
0.5
0.1
0.01
10
Automotive
electronics
standard
4.4 G
Range where chattering occurs
N.O.contact
coil not energized
on X-direction
Acceleration
(G)
1
10
50
100
200
600
1000
2000
Frequency (Hz)
6
FBR562 SERIES
7. SHOCK RESISTANCE CHARACTERISTICS
Y2
Y1
Z2
X1
FBR562
Z1
100
X2
80
Shock
level
(G)
60
NO
TF
OR
DE
N
SIG EW
N
40
: N.C. contact (coil de-energized)
: N.O. Contact (coil energized)
20
0
X1
Y1
X2
Y2
Z1
Z2
Shock direction
■ REFERENCE DATA
60
40
20
0 10 20 30 40 50 60 70 80
Nominal voltage multiplying factor (%)
FBR562
n = 100
80
60
40
20
20
0
Distribution of contact resistance
100
Distribution (%)
40
Distribution (%)
Distribution (%)
Distribution of operate and release voltage Distribution of operate and release time
100
80
FBR562
FBR562
n = 100
n = 100
Operate
80
Operate
Release
60
Release
0
0
0
1
2
3 4 5 6
Time (ms)
7
8
0 10 20 30 40 50 60 70 80
Contact resistance (mΩ)
7
FBR562 SERIES
■ DIMENSIONS
9112
3.09
5.08 7.62
F&T
20.0+0.3
2—¿1.4
562ND12-W1
4—¿1.3
26.0+0.5
16.2+0.3
3.7
● PC board mounting hole layout (BOTTOM VIEW)
● Dimensions
4—¿1.5
7.62
7.62
NO
TF
OR
DE
N
SIG EW
N
20.32
3.5
(3.09)
(3.7)
● Schematic
(BOTTOM VIEW)
COM
10
COM
5
0.3
1.2
II
9
7
1.0
7.62
0.3
5.08
0.5
1.2
N.C.
7.62
8
6
4
2
N.O. N.C.
I
3
1
N.O.
7.62
20.32
● Tube carrier
25.2Max
22.9Max
562Maximum
20pieces/tube
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International
Headquarter
Offices
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Email: [email protected]
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Unit: mm
© 2005 Fujitsu Components America, Inc. All company and product names are trademarks or registered trademarks
of their respective owners. Rev. 06/08/2005.
8
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