NEW 7.92 mm Contact Pitch, High-Current Connectors for Internal Power Supplies (UL, C-UL and TÜV Listed) DF22 Series Complete Locking Function Completely enclosed locking system Protection from shorts circuits between adjacent Contacts ■Features 1. 30 A maximum current Single position connector can carry current of 30 A with #10 AWG conductor. Please refer to Table #1 for current ratings for multiposition connectors using other conductor sizes. Prevention of Incorrect Connections ●R Type (Guide key: right side, Color: black) 2. Complete Locking Function Reliable interior lock protects mated connectors from accidental disconnection. 3. Prevention of Incorrect Connections To prevent incorrect connection when using multiple connectors having the same Number of contacts, 3 product types having different mating configurations are available. 4. Molded-in contact retention tabs Handling of terminated contacts during the crimping is easier and avoids entangling of wires, since there are no protruding metal tabs. ●Standard Type (Guide key: inside, Color: natural) 5. Prevention of incorrect board placement Built-in posts assure correct connector placement and orientation on the board. 6. Supports encapsulation Connectors can be encapsulated up to 10 mm without affecting the performance. 7. Prevention of Short Circuits Between Adjacent Contacts Each Contact is completely surrounded by the insulator housing electrically isolating it from adjacent contacts. ●L Type (Guide key: left side, Color: red) 8. Increased Retention Force of Crimped Contacts and confirmation of complete contact insertion Separate contact retainers are provided for applications where extreme pull-out forces may be applied against the wire or when a visual confirmation of the full contact insertion is required. 9. Full Line of Crimp Socket Contacts Realizing the market needs for multitude of different applications, Hirose has developed several variants of crimp socket contacts and housings. Continuous development is adding different variations. Contact your nearest Hirose Electric representative for latest developments. 10. In-line Connections Connectors can be ordered for in-line cable connections. In addition, assemblies can be placed next to each other allowing 4 position total (2 ∞ 2) in a small space. 11. Listed by UL, C-UL, and TÜV. *The photographs on the left show header (the board dip side), the photographs on the right show the socket (cable side). *The guide key position is indicated in position facing the mating surface of the header. ■Applications Office equipment, power supplies for industrial, medical and instrumentation applications, variety of consumer electronic, and electrical applications. 2004.5 1 ■Product Specifications AWG10 Number of contacts 1 30A 2 25A 3 25A 4 22A 5 22A Specification UL/C-UL TÜV Current rating Ratings Voltage rating Item AWG12 25A 20A 20A 18A 18A AWG14 AWG16 20A 15A 18A 15A 18A 15A 15A 13A 15A 13A AC/DC 1000V AC/DC 600V AC/DC 600V Operating temperature range -35ç to 85ç (Note 1) Operating humidity range 20% to 80% Storage temperature range -10ç to 60ç (Note 2) Storage humidity range 40% to 70% (Note 2) UL/C-UL/TÜV UL C-UL TÜV Specification File No. and Recognition No. : E52653 : E52653 : R9950703 Condition 1. Contact resistance Contact resistance(Initial value): 5 m ohms max. 20mV max., 1mA 2. Insulator resistance 1000 M ohms min. 1000 V DC 3. Withstanding voltage No flashover or Insulator breakdown 2500 V AC for 1 minute 4. Insertion-Extraction force (per contact) 0.3N min., 5N max. Measured with a steel pin of 1.6 x 0.8 ± 0.002 thickness 5. Durability (mating/unmating) Contact resistance of 10 m ohms max. 30 cycles 6. Vibration No electrical discontinuity of 1 µs. min. Frequency 10 to 55 Hz, single amplitude of 0.75 mm, 3 axis, duration of 2 hours 7. Shock No electrical discontinuity of 1 µs. min. Acceleration of 490 m/s2, 11 ms duration, sine half-wave waveform, 3 cycles in each of the 3 axis. 8. Humidity Contact resistance 10 m ohms max. Temperature 40ç ± 2ç, 90% to 95% RH, 96 hours 9. Temperature cycle Contact resistance of 10 m ohms max. (-55ç: 30 minutes➝ 5 to 35ç: 5 minutes➝85ç: 30 minutes➝5 to 35ç: 5 minutes) for 5 cycles 10. Resistance to Soldering heat No deformation of the insulator parts affecting performance Re-flow solder temperature 250ç, for 10 seconds Manual soldering: Soldering iron temperature 300ç, 3 seconds Note 1: Current rating of header is 30A (1 pos.) and 25A (2 to 5 pos.) Note 2: Includes temperature rise caused by the current flow. Note 3: The term "storage" refers to products stored for long period of time prior to mounting and use. Operating Temperature Range and Humidity range covers non- conducting condition of installed connectors in storage, shipment or during transportation. ■Materials Product Part Material Finish Remarks Sockets Insulator Polyamide Color: Natural white (Note 1) Crimp contacts Contacts High conductivity copper alloy Tin-lead plated (Note 2) ---------- Insulator Polyamide (Glass reinforced) Color: Natural beige (Note 1) UL94V-0 Contacts High conductivity copper alloy Tin-lead plated (Note 2) ---------- Headers UL94V-0 Note 1: Standard Color, colors of the differing coupling forms are black for DF22R and red for DF22L. Note 2: Hirose Electric's plating incorporate anti-whisking compounds. ■Ordering Information ●Socket, Header ●Contacts DF22 B L - 2 S - 7.92 C 1 2 2 3 4 5 6 DF22 A - 1416 SCF 7 1 1 Series name: DF22 2 Form Type 4 Number of contacts : 1 to 5 5 Connector type Sockets Blank : Standard height, standard lock (Type I) B : Long type, standard lock (Type III) C : Long type, ergonomic lock (Type IV) In-line Plugs Blank : With panel stop A : Without panel stop 3 Guide key type Blank : Inside (Color: natural) R : Right side (Color: black) L : Left side (Color: red) S DS P EP DEP RS/P 6 Contact pitch 7 Type of housing C DSA DS No letter : Socket : Double-row socket : Header : In-line plug : Double-row in-line plug : Retainer : 7.92 mm : Crimp housing : Straight header : Right-angle header : Retainer 8 9 10 8 Applicable Cable Blank : UL1430 A : UL1015 9 Applicable Conductor 1416 : AWG 14 to AWG 16 1012 : AWG 10 to AWG 12 10 Packaging SCF : Socket contacts / Reel SC : Socket contacts / Bag PCF : In-line plug contacts / Reel PC : In-line plug contacts / Bag ■Crimp Sockets (Standard Type) Shown with terminated and installed contacts. 1 Pos. Shown with terminated and installed contacts. 2 to 5 Pos. 8 A B Type 1 Standard lock 7.7 Type 1 Standard lock 10.4 7.7 P=7.92 (11.55) No. of contacts indicator Cavity No. A (11.55) 14.5 20 14.5 20 Contact No. 1 Contact No. 1 indicator 1 A Cavity No. 3 No. of contacts indicator ■ Type I Height: Standard type, Standard lock Note: The part number and CL No. have changed to accommodate the product form change of the 2 to 5 pos. types. Standard Type (Guide Key: Inside, Color: White) Part Number CL No. Number of contacts DF22-1S-7.92C(28) DF22-2S-7.92C(28) DF22-3S-7.92C(28) DF22-4S-7.92C(28) DF22-5S-7.92C(28) 680-1012-2-28 680-1004-4-28 680-1005-7-28 680-1006-0-28 680-1007-2-28 1 2 3 4 5 A B 8.00 ----15.50 7.92 23.42 15.84 31.34 23.76 39.26 31.68 R Type (Guide Key: Right Side, Color: Black) Part Number CL No. Number of contacts DF22R-1S-7.92C(28) DF22R-2S-7.92C(28) DF22R-3S-7.92C(28) DF22R-4S-7.92C(28) DF22R-5S-7.92C(28) 680-1026-7-28 680-1027-0-28 680-1028-2-28 680-1029-5-28 680-1030-4-28 1 2 3 4 5 A B 8.00 ----15.50 7.92 23.42 15.84 31.34 23.76 39.26 31.68 L Type (Guide Key: Left Side, Color: Red) Part Number CL No. Number of contacts DF22L-1S-7.92C(28) DF22L-2S-7.92C(28) DF22L-3S-7.92C(28) DF22L-4S-7.92C(28) DF22L-5S-7.92C(28) 680-1031-7-28 680-1032-0-28 680-1033-2-28 680-1034-5-28 680-1035-8-28 1 2 3 4 5 A B 8.00 ----15.50 7.92 23.42 15.84 31.34 23.76 39.26 31.68 Note: Bag packaging (100 pieces/bag). Order by number of bags. 3 ■Crimp Sockets (Height, Long Type) Shown with terminated and installed contacts. Shown with terminated and installed contacts. 1 Pos. A B 2 to 5 Pos. 8 10.4 Type 4 Type 3 Height: Long type, Height: Long type, Enhanced Standard lock ergonomic lock 7.7 7.7 P=7.92 23 14.5 14.5 23 Type 4 Type 3 Height: Long type, Height: Long type, Enhanced Standard lock Contact No. 1 ergonomic lock (12.75) (11.55) No. of contacts indicator Cavity No. (12.75) A (11.55) Contact No. 1 indicator 1 3 A No. of contacts indicator Cavity No. ■ Type III Height: Long type, Standard lock ■ Type IV Height: Long type, Enhanced ergonomic lock Standard Type (Guide Key: Inside, Color: White) Standard Type (Guide Key: Inside, Color: White) Part Number CL No. Number of contacts DF22B-1S-7.92C DF22B-2S-7.92C DF22B-3S-7.92C DF22B-4S-7.92C DF22B-5S-7.92C 680-1096-2 680-1097-5 680-1098-8 680-1099-0 680-1100-8 1 2 3 4 5 A B 8.00 ----15.50 7.92 23.42 15.84 31.34 23.76 39.26 31.68 R Type (Guide Key: Right Side, Color: Black) Part Number DF22BR-1S-7.92C DF22BR-2S-7.92C DF22BR-3S-7.92C DF22BR-4S-7.92C DF22BR-5S-7.92C CL No. Number of contacts Reserved for product expansion 1 2 3 4 5 Part Number CL No. Number of contacts Reserved for product expansion 1 2 3 4 5 B 8.00 ----15.50 7.92 23.42 15.84 31.34 23.76 39.26 31.68 Number of contacts 1 2 3 4 5 A B 8.00 ----15.50 7.92 23.42 15.84 31.34 23.76 39.26 31.68 Part Number DF22CR-1S-7.92C DF22CR-2S-7.92C DF22CR-3S-7.92C DF22CR-4S-7.92C DF22CR-5S-7.92C CL No. Number of contacts Reserved for product expansion 1 2 3 4 5 A B 8.00 ----15.50 7.92 23.42 15.84 31.34 23.76 39.26 31.68 L Type (Guide Key: Left Side, Color: Red) A B 8.00 ----15.50 7.92 23.42 15.84 31.34 23.76 39.26 31.68 Note: Bag packaging (100 pieces/bag). Order by number of bags. 4 CL No. 680-1101-0 680-1102-3 680-1103-6 680-1104-9 680-1105-1 R Type (Guide Key: Right Side, Color: Black) A L Type (Guide Key: Left Side, Color: Red) DF22BL-1S-7.92C DF22BL-2S-7.92C DF22BL-3S-7.92C DF22BL-4S-7.92C DF22BL-5S-7.92C Part Number DF22C-1S-7.92C DF22C-2S-7.92C DF22C-3S-7.92C DF22C-4S-7.92C DF22C-5S-7.92C Part Number DF22CL-1S-7.92C DF22CL-2S-7.92C DF22CL-3S-7.92C DF22CL-4S-7.92C DF22CL-5S-7.92C CL No. Number of contacts Reserved for product expansion 1 2 3 4 5 A B 8.00 ----15.50 7.92 23.42 15.84 31.34 23.76 39.26 31.68 ■Straight header 1 Pos. 2 to 5 Pos. 9.7 12.45 1.5 4.05 A 12.45 3 Cavity No. 9.3 A B No. of contacts indicator Cavity No. A 10.8 1.4 9 0.8 3.7 10.8 3.2 1 No. of contacts indicator Standard Type (Guide Key: Inside, Color: Natural Beige) Part Number CL No. Number of contacts DF22-1P-7.92DSA DF22-2P-7.92DSA DF22-3P-7.92DSA DF22-4P-7.92DSA DF22-5P-7.92DSA 680-1013-5 680-1014-8 680-1015-0 680-1016-3 680-1017-6 1 2 3 4 5 A B 10.08 ----17.22 7.92 25.14 15.84 33.06 23.76 40.98 31.68 Ø1.5 0.8 3.45 4.35 BPCB mounting pattern (Board thickens: 1.6±0.1) 1 Pos. 11.1±0.1 8.5 +0.1 --0.2 2.5 +0.1 0 2-R0.5 3.2±0.05 3.9 1+0.1 0 8.7 3.4±0.1 2.3 3.2 3.7 18.1 18.1 Contact No. 1 indicator R Type (Guide Key: Right Side, Color: Black) Number of contacts 1 2 3 4 5 A B 10.08 ----17.22 7.92 25.14 15.84 33.06 23.76 40.98 31.68 2 to 5 Pos. 3.45±0.05 + 0 0 .1 CL No. 680-1036-0 680-1037-3 680-1038-6 680-1039-9 680-1040-8 .1 +0 0 Ø 6 1. 1. 7 Part Number DF22R-1P-7.92DSA DF22R-2P-7.92DSA DF22R-3P-7.92DSA DF22R-4P-7.92DSA DF22R-5P-7.92DSA CL No. Number of contacts 680-1041-0 680-1042-3 680-1043-6 680-1044-9 680-1045-1 1 2 3 4 5 * A B 10.08 ----17.22 7.92 25.14 15.84 33.06 23.76 40.98 31.68 P=7.92±0.05 4.35±0.05 Part Number DF22L-1P-7.92DSA DF22L-2P-7.92DSA DF22L-3P-7.92DSA DF22L-4P-7.92DSA DF22L-5P-7.92DSA -Ø L Type (Guide Key: Left Side, Color: Red) B±0.05 Note: Bag packaging (100 pieces/bag). Order by number of bags. 5 ■Right angle header A B C 9.45 12.2 P=7.92 3.5 15.2 0.8 9 17.6 24 1.6 Ø1.5 Contact No.1 A 5 Cavity No. No. of contacts indicator 3.7 5 1.2 Standard Type (Guide Key: Inside, Color: Natural Beige) Part Number CL No. Number of contacts A DF22-2P-7.92DS DF22-3P-7.92DS DF22-4P-7.92DS DF22-5P-7.92DS 680-1008-5 680-1009-8 680-1010-7 680-1011-0 2 3 4 5 19.80 27.72 35.64 43.56 B C 15.00 7.92 22.92 15.84 30.84 23.76 38.76 31.68 B±0.05 Part Number CL No. Number of contacts A DF22R-2P-7.92DS DF22R-3P-7.92DS DF22R-4P-7.92DS DF22R-5P-7.92DS 680-1018-9 680-1019-1 680-1020-0 680-1021-3 2 3 4 5 19.80 27.72 35.64 43.56 B C 15.00 7.92 22.92 15.84 30.84 23.76 38.76 31.68 L Type (Guide Key: Left Side, Color: Red) Part Number CL No. Number of contacts A DF22L-2P-7.92DS DF22L-3P-7.92DS DF22L-4P-7.92DS DF22L-5P-7.92DS 680-1022-6 680-1023-9 680-1024-1 680-1025-4 2 3 4 5 19.80 27.72 35.64 43.56 B C±0.05 Ø1 .6 C 15.00 7.92 22.92 15.84 30.84 23.76 38.76 31.68 Note: Bag packaging (100 pieces/bag). Order by number of bags. 2- +0 0 .1 15.2±0.05 R Type (Guide Key: Right Side, Color: Black) 6 BPCB mounting pattern (Board thickens: 1.6±0.1) 1 0. + 0 * -Ø 1. 5 P=7.92±0.05 ■In-line plug (Panel lock type) Shown with terminated and installed contacts. Shown with terminated and installed contacts. 1 Pos. 3 2, 3 Pos. A 1 9.97 10.5 Cavity No. A 3 20.7 34.95 No. of contacts indicator 20.7 34.95 3 B 12.72 No. of contacts indicator Cavity No. A Contact No.1 8.12 12.72 9.3 Contact No. 1 indicator 3 16.3 2 1 C Standard Type (Guide Key: Inside, Color: White) CL No. Number of contacts DF22-1EP-7.92C DF22-2EP-7.92C DF22-3EP-7.92C 680-1048-0 680-1049-2 680-1050-1 1 2 3 BPanel Cutout A B C 1 Pos. (15.8-X) +0.1 0 9.30 ----- 16.30 17.22 7.92 24.22 25.14 15.84 32.14 9.6+0.1 0 Number of contacts DF22R-1EP-7.92C DF22R-2EP-7.92C DF22R-3EP-7.92C Reserved for product expansion 1 2 3 A B C 9.30 ----- 16.30 17.22 7.92 24.22 25.14 15.84 32.14 3.5±0.1 CL No. 4.16 +0.1 0 Part Number 13.02 +0.1 0 R Type (Guide Key: Right Side, Color: Black) L Type (Guide Key: Left Side, Color: Red) 9.30 ----- 16.30 17.22 7.92 24.22 25.14 15.84 32.14 Note: Bag packaging (100 pieces/bag). Order by number of bags. (C-0.5-X) +0.1 0 2, 3 Pos. +0.1 0 1 2 3 C 4.835 Reserved for product expansion B +0.1 0 DF22L-1EP-7.92C DF22L-2EP-7.92C DF22L-3EP-7.92C A X 0.48 0.96 1.44 1.92 (A+0.4) +0.1 0 11±0.2 10.27 Number of contacts +0.1 0 CL No. 13.02 Part Number Panel thickness 2.0 1.6 1.2 0.8 3.5±0.1 Part Number 7 ■In-line Plug Shown with terminated and installed contacts. Shown with terminated and installed contacts. 1 Pos. 2, 3 Pos. A B 9.3 No. of contacts indicator Cavity No. 9.97 12.72 12.72 Contact No.1 No. of contacts indicator 10.5 A 34.95 34.95 3 A Cavity No. 1 Contact No. 1 indicator 3 Standard Type (Guide Key: Inside, Color: Natural Beige) Part Number CL No. Number of contacts DF22A-1EP-7.92C DF22A-2EP-7.92C DF22A-3EP-7.92C 680-1053-0 680-1054-2 680-1055-5 1 2 3 A B 9.30 ----18.00 7.92 26.00 15.84 R Type (Guide Key: Right Side, Color: Black) Part Number DF22AR-1EP-7.92C DF22AR-2EP-7.92C DF22AR-3EP-7.92C CL No. Number of contacts Reserved for product expansion 1 2 3 A B 9.30 ----18.00 7.92 26.00 15.84 L Type (Guide Key: Left Side, Color: Red) Part Number DF22AL-1EP-7.92C DF22AL-2EP-7.92C DF22AL-3EP-7.92C CL No. Number of contacts Reserved for product expansion 1 2 3 A B 9.30 ----18.00 7.92 26.00 15.84 Note: Bag packaging (100 pieces/bag). Order by number of bags. 8 2 1 ■In-line Double-row socket 20.14 17.44 15.5 7.92 Standard lock (22.49) (21.29) 23 14.5 Enhanced ergonomic lock Shown with terminated and installed contacts. Standard Type (Guide Key: Inside, Color: White) Part Number CL No. Number of contacts Lock type DF22B-4DS-7.92C DF22C-4DS-7.92C 680-1142-8 680-1082-8 4 4 Standard lock Enhanced ergonomic lock CL No. Number of contacts Lock type DF22BR-4DS-7.92C DF22CR-4DS-7.92C 680-1156-2 680-1084-3 4 4 Standard lock Enhanced ergonomic lock Contact No.1 1 3 2 4 A Cavity No. R Type (Guide Key: Right Side, Color: Black) Part Number Contact No.1 indicator No. of contacts indicator L Type (Guide Key: Left Side, Color: Red) Part Number CL No. Number of contacts Lock type DF22BL-4DS-7.92C DF22CL-4DS-7.92C 680-1161-2 680-1151-9 4 4 Standard lock Enhanced ergonomic lock Note: Bag packaging (100 pieces/bag). Order by number of bags. ■In-line Double-row Plug 17.22 7.92 17.22 7.92 3 21.79 19.04 21.79 19.04 3 Contact No.1 Contact No.1 10.5 34.95 20.7 Shown with terminated and installed contacts. 4 A 3 1 4 2 Standard Type (Guide Key: Inside, Color: White) Part Number CL No. DF22-4DEP-7.92C DF22A-4DEP-7.92C 680-1051-4 680-1056-8 Number of contacts Connector type 4 4 With snap-in tabs Without snap-in tabs R Type (Guide Key: Right Side, Color: Black) Part Number CL No. DF22R-4DEP-7.92C DF22AR-4DEP-7.92C 680-1170-3 680-1184-8 Contact No.1 indicator 4 4 With snap-in tabs Without snap-in tabs A 3 1 4 2 Contact No.1 indicator 6.3±0.1 Number of contacts Connector type 19.34 +0.1 0 CL No. 680-1175-7 680-1189-1 4 19.76 +0.1 0 11±0.2 22.09 +0.1 0 Part Number Cavity No. (23.72-X) +0.1 0 With snap-in tabs Without snap-in tabs L Type (Guide Key: Left Side, Color: Red) DF22L-4DEP-7.92C DF22AL-4DEP-7.92C No. of contacts indicator BPanel Cutout (Panel mount type) Number of contacts Connector type 4 4 Cavity No. 34.95 20.7 24.22 No. of contacts indicator 10.5 9.62+0.1 0 Note: Bag packaging (100 pieces/bag). Order by number of bags. 17.62 +0.1 0 Panel thickness 2.0 1.6 1.2 0.8 X 0.48 0.96 1.44 1.92 9 ■Retainer For Standard height, standard lock (Type I) For Long type, standard lock (Type III) Long type, enhanced ergonomic lock (Type IV) Cavity No. Cavity No. A A A A B B 7.92 3.2 3.2 11.6 8.6 2 2 7.92 Cavity No. Cavity No. A5 Part Number DF22-1RS/P-7.92 DF22-2RS/P-7.92 DF22-3RS/P-7.92 DF22-4RS/P-7.92 DF22-5RS/P-7.92 Applicable Socket 4 3 2 CL No. Reserved for product expansion 1 No. of contacts indicator Number of contacts 1 2 3 4 5 A 7.04 15.50 23.42 31.34 39.26 B ----7.92 15.84 23.76 31.68 DF22-*S-7.92C For Standard height, standard lock (Type I) * indicates number of contacts. Note: Bag packaging (100 pieces/bag). Order by number of bags. A5 4 3 2 1 No. of contacts indicator Part Number CL No. Number of contacts A B DF22B/C-1RS/P-7.92 Reserved for product expansion 1 7.04 ----DF22B/C-2RS/P-7.92 680-1200-2 2 15.50 7.92 DF22B/C-3RS/P-7.92 680-1201-5 3 23.42 15.84 DF22B/C-4RS/P-7.92 680-1202-8 4 31.34 23.76 DF22B/C-5RS/P-7.92 680-1203-0 5 39.26 31.68 DF22B-*S-7.92C For Long type, standard lock (Type III) DF22C-*S-7.92C Long type, enhanced ergonomic lock (Type IV) Applicable Socket DF22-*EP-7.92C DF22A-*EP-7.92C * indicates number of contacts. Note: Bag packaging (100 pieces/bag). Order by number of bags. 10 ■Crimp Contact for socket For AWG# 14 to 16 For AWG# 10 to 12 4.7 2.8 4.7 2.8 3.8 1.6 1.3 2.9 1.4 21.8 0.8 P=15.5 Part Number Ø2 Ø1 .5 4 3 0.8 1.61.5 2.7 1.4 20.8 17 17 3.8 t=0.3 CL No. P=16.5 Applicable cable Jacket diameter Wire size UL style Stranded wire conductor 680-1000-3 DF22-1416SCF 1430 2.4 to 3.0 AWG#16 26/0.254 680-1001-6 DF22-1416SC AWG#14 41/0.26 680-1002-9 DF22A-1416SCF 3.0 to 3.8 680-1003-1 DF22A-1416SC 1015 AWG#12 65/0.26 680-1089-7 DF22A-1012SCF 3.6 to 4.9 AWG#10 104/0.26 680-1090-6 DF22A-1012SC Note 1: Applicable wire with tin plated solid soft conductor. Note 2: When using other than the recommended wire, contact your nearest Hirose representative. Note 3: Strip length: 3.5 to 4.5mm ■Crimp Contact for In-line Plug t=0.4 Packaging Quantity Reel Bag Reel Bag Reel Bag 2,500 100 2,000 100 2,000 100 Packaging Quantity Reel Bag Reel Bag 2,500 100 2,000 100 4.7 3.8 2.8 0.8 1.4 25.2 29 1.6 Ø1 .5 1.6 3 0.8 1.5 2.7 1416 Part Number CL No. UL style P=15.5 t=0.3 Applicable cable Jacket diameter Wire size Stranded wire conductor 680-1078-0 DF22-1416PCF 1430 2.4 to 3.0 680-1080-2 26/0.254 DF22-1416PC AWG#16 680-1079-3 41/0.26 AWG#14 DF22A-1416PCF 1015 3.0 to 3.8 680-1081-5 DF22A-1416PC Note 1: Applicable wire with tin plated solid soft conductor. Note 2: When using other than the recommended wire, contact your nearest Hirose representative. Note 3: Strip length: 3.5 to 4.5mm 11 BMating Dimensions ●Socket to Straight Header Connection 1 Pos. (13.5) (12.45) DF22--/1RS/P--7.92 DF22B/C--1RS/P--7.92 (26.7) (25.7) (23.7) DF22#--1S--7.92C(28) DF22#--1P--7.92DSA (28.7) DF22B#--1S--7.92C DF22C#--1S--7.92C DF22#--1P--7.92DSA 2 to 5 Pos. (12.45) (13.5) DF22--*RS/P--7.92 DF22B/C--*RS/P--7.92 DF22B#--*S--7.92C DF22C#--*S--7.92C DF22#--*P--7.92DSA DF22#--*P--7.92DSA ●Socket to Right angle Header Connection (31.6) (29.6) DF22#--*S--7.92C(28) (12.25) DF22#--*P--7.92DS DF22--*RS/P--7.92 (34.6) (32.6) DF22B#--*S--7.92C DF22C#--*S--7.92C (13.3) DF22#--*P--7.92DS DF22B/C--*RS/P--7.92 12 (28.7) (26.7) (25.7) (23.7) DF22#--*S--7.92C(28) ●Socket to In-line Plug (Panel mount type) Connection (44.55) (40.55) DF22#--*S--7.92C(28) (13.0) DF22#--*EP--7.92C DF22--*RS/P--7.92C DF22B/C---*RS/P--7.92 (47.55) (43.55) DF22B#--*S--7.92C DF22C#--*S--7.92C (14.2) DF22#--*EP--7.92C DF22B/C--*RS/P--7.92 DF22B/C--*RS/P--7.92 ●Socket to In-line Plug Connection (44.55) (40.55) DF22#--*S--7.92C(28) (13.0) DF22A#--*EP--7.92C DF22--RS/P--7.92 DF22B/C--*RS/P--7.92 (47.55) (43.55) DF22B#--*S--7.92C DF22C#--*S--7.92C (14.2) DF22A#--*EP--7.92C DF22B/C--*RS/P--7.92 DF22B/C--*RS/P--7.92 13 ●In-line Double-row socket to In-line Double-row Plug (Panel mount type) Connection DF22B#--4DS--7.92C (22.1) (43.55) DF22#--4DEP--7.92C DF22C#--4DS--7.92C (23.3) (43.55) DF22#--4DEP--7.92C ●In-line Double-row socket to In-line Double-row Plug Connection DF22B#--4DS--7.92C (22.1) (43.55) DF22A#--4DEP--7.92C DF22C#--4DS--7.92C (23.3) (43.55) DF22A#--4DEP--7.92C 14 BTools Type CL No. Applicable Contacts Press unit Item CM-105 901-0005-4 DF22/DF22A-1416SCF/PCF Applicators are used in automatic crimping machines manufactured by Hirose Electric AP105-DF22-1416 901-4576-7 DF22-1416SCF/PCF AP105-DF22A-1416 901-4578-2 DF22A-1416SCF/PCF Applicators are used in automatic crimping machines manufactured by other companies AP109A-DF22-1416 901-4579-5 DF22-1416SCF/PCF AP109A-DF22A-1416 901-4580-4 DF22A-1416SCF/PCF AP109A-DF22A-1012 901-4582-0 DF22A-1012SCF HT104/DF22-1416 550-0285-0 DF22-1416SC/PC HT104/DF22A-1416 550-0286-2 DF22A-1416SC/PC 550-0288-8 DF22A-1012SC Automatic Manual Crimp tools Part Number HT103/DF22A-1012 Note 1: When crimping contact DF22A-1012SCF use a press with 3.5 ton min. Note 2: AP109A type applicators cannot be used with the CM-105 press. BContact Extraction ■ Contact extraction tool: Flat-bladed screwdriver, 1.4 mm blade width ■ Intended crimp Contacts: DF22-1416SC(F), DF22A-1416SC(F), DF22A-1012SC(F), DF22-1416PC(F), and DF22A-1416PC(F) ■ Work Method Housing Cross-Sectional Diagram (1) Flat-bladed screwdriver 1. Refer to the drawing No. 1. Insert correct size screwdriver in the insulator against the molded-in lance. Deflect the lance as shown. Molded-in lance (2) 2. Assure that the lance is deflected to release the contact and pull- out wire with the terminated contact. BPrecautions ●Make sure that the lock is fully depressed before un-mating the connectors. ●Use correct size of the wires. Do NOT forcefully twist or deform wires, as this may affect the crimped contact connection. 15