SynQor AQ0400IU2TTQIND Industrial grade ac/dc power supply with pfc Datasheet

Technical
Specification
400 W Triple Vout Series
Industrial Grade AC/DC Power Supply With PFC
85-264 Vrms
12/24/36/48 V
400 W
500 W
Up to 91 %
Input Voltage
Semi-Regulated Output
Output Continuous
Output Transient
Full Load Efficiency
Includes 5 V (10 W) and 12 V (50 W) “Always On” Standby Power Outputs
400 W Open Frame
Configurations
• 400 W Encased or Open Frame
• 800 W Encased Flat or Stacked
• 1200 W Encased Flat or Stacked
400 W Encased
1200 W Encased Stacked
800 W Encased Flat
400 W Triple Vout Series Features
•
•
•
•
•
•
•
•
High efficiency (91% for 48 VOUT Model at 400 W)
Universal input voltage range
Semi-regulated output for bus stability
Parallel operation supported
Integral fan cooling with speed control
Active PFC; EN61000-3-2 compliant
Low leakage; EN60601-1 compliant
Low noise; EN55011 / EN55022 Class B compliant
Product # AQ0400IUxT Series
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• Over–current, over–voltage, and over–temp
protection
• DC Power Good / AC Power Good signals
• Remote enable input
• Fan status output / Fan enable input
• Small size: 3" x 5" x 1.45" (open frame)
• RoHS 6/6 compliant
• 5 V (250 mW) standby output
www.synqor.com
Doc.# 005-005053 Rev. A
09/08/08
Page 1
AC Input: 85-264 VRMS
DC Output: 12/24/36/48V Semi-reg.
Power: 400 W Series
Grade: Industrial
Technical Specification
ACuQor 400W Triple Vout Series ELECTRICAL CHARACTERISTICS
All specifications typical with TA = 25 °C, unless otherwise specified.
MAIN OUTPUT SPECIFICATIONS
Output power (continuous) 85-132/170-264 Vrms
(5 s transient)
85-132/170-264 Vrms
132-170 Vrms
400 W (Note 1)
500 W (Note 1)
See Figure 10
Nominal DC output
voltage (at 250W)
(Semi-regulated)
12 Vout (model 1T)
24 Vout (model 2T)
36 Vout (model 3T)
48 Vout (model 4T)
Efficiency
12 Vout, 115 Vrms, 400 W
(see figs. 1, 3, 5, 7)
48 Vout, 115 Vrms, 400 W
(see Note 1)
12 Vout, 230 Vrms, 400 W
48 Vout, 230 Vrms, 400 W
Hold-up time (to -20%)
12 Vout
(see Note 1)
24 / 36 / 48 Vout
Maximum load capacitance 12 Vout
24 Vout
36 Vout
48 Vout
Output ripple voltage
Switching frequency (20 MHz BW)
Twice line frequency (at 300W)
Turn-on delay
Transient response
Iout steps from 50-75%
At 0.2 A/µs
Overvoltage protection
Short circuit protection
Total regulation
12V_STANDBY cross-reg.
5V_STANDBY cross-reg.
Thermal protection
REMOTE_ENABLE
Cyclic restart
Cyclic operation
Over line, load and temperature
ΔVout caused by 50 W step
ΔVout caused by 10 W step
Automatic recovery
Input Low Voltage
Input High Voltage
12V_STANDBY OUTPUT SPECIFICATIONS
Output power
85-264 Vrms
Nominal DC output voltage Semi-regulated
Total regulation
Over line, load and temperature
Main output cross-reg.
Δ12V_STANDBY caused by Δ350W
on main output
Output ripple
Switching frequency (20 MHz BW)
Twice line frequency
Output current
Continuous
Short circuit protection
Cyclic operation
Maximum load capacitance
12.4 V
25 V
37.5 V
50 V
88% typ.
90% typ.
89% typ.
91% typ.
16 ms @ 400 W
20 ms @ 400 W
16,000 µF
8,000 µF
4,000 µF
2,000 µF
0.5% p-p
5.0% p-p
2 s max.
3% typ / 6% max.
dev.
100 ms recovery
110-120%
115% rated Iout
±6.0%
0.5%
0.1%
+125 ºC (PCB Temp)
0.45 V (max)
4.15 V (min)
5V_STANDBY OUTPUT SPECIFICATIONS
Output power
85-264 Vrms
Nominal DC output voltage Fully regulated
Total regulation
Over line, load and temperature
Output current
Continuous
Short circuit protection
Cyclic operation
Maximum load capacitance
INPUT SPECIFICATIONS
AC input voltage
Universal range
Input frequency
Input current
(see Note 1)
Power factor
115 Vrms @ 400 W
230 Vrms @ 400 W
Input surge current
Internal input fuses
264 Vrms (cold start)
Both AC lines
Product # AQ0400IUxT Series
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50 W
12.4 V
±6.0%
400 mV
10 mV
0.45 Vrms
4.2 A
5.0 A
2,000 uF
10 W
5.0 V
±5.0%
2.0 A
2.5 A
1,000 uF
85-264 Vrms
47-63 Hz
4 Arms
2 Arms
>0.98
40 A max.
6.3 A
GENERAL SPECIFICATIONS
Fundamental ripple freq.
Input
500 kHz
Output
250 kHz
Audible noise
Fan speed varies with temp.
39 dBA @ 1 m max.
Weight (EA \ EC)
343 g (12.1 oz) \ 446 g (15.7 oz)
(SC \ RC)
846 g (29.8 oz) \ 879 g (31 oz)
(UC \ TC)
1224 g (43.2 oz) \ 1298 g (45.8 oz)
MTBF
MIL-217
343.6 kHours
Demonstrated
TBD kHours
ISOLATION SPECIFICATIONS
Isolation voltage
Input to output
3000 Vrms
Input to ground
1500 Vrms
Output to ground
500 Vrms
Insulation resistance
Output to ground
10 MΩ min.
Leakage currents
See Note 2
ENVIRONMENTAL CHARACTERISTICS
Thermal performance
Operating ambient (see Figure 9)
Non-operating ambient
Relative humidity
Non-condensing
Altitude
Operating
Non-operating
Random vibration
5-500 Hz
Shock
Half-sine, 10 ms, 3 axes
EMC CHARACTERISTICS
Conducted emissions
EN55011 and EN55022, FCC
part15
Line frequency harmonics EN61000-3-2
Voltage fluctuations
EN61000-3-3
ESD air
EN61000-4-2
ESD contact
EN61000-4-2
Radiated immunity
EN61000-4-3
Fast transients
EN61000-4-4
Line surge immunity
EN61000-4-5
Conducted immunity
EN61000-4-6
Power freq. mag. field
EN61000-4-8
Voltage dip immunity
EN61000-4-11
0 ºC to +70 ºC
-40 ºC to +85 ºC
5-95% RH
10,000 ft max.
30,000 ft max.
0.03 g2/Hz
20 g peak
Level B
Class A
Clause 5b
Level 3
Level 3
Level 3
Level 3
Level 3
Level 3
3 A/m
Perf Criteria A, A, B
<5% UT 10 ms,
70% UT 500 ms,
40% UT 100 ms
SAFETY AGENCY CERTIFICATIONS (pending)
All certification marks appear on individual unit labels.
UL60950
IEC/EN 60950
CE Marked
cUL CSA Standards
NOTES:
1. Main output power rating always includes 5 V and 12 V standby outputs.
2. Leakage currents:
AC Leakage Current
from Input to Earth
Normal Open Neutral
Condition
Fault
AC Line Connection
240 V L-N, 1 phase
ACuQor Typical at
110% nominal input 208 V L-L, 120 V L-N, 1 of 3 phases
voltage 60 Hz
240 V L-N-L, 120 V L-N, split phase
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Doc.# 005-005053 Rev. A
400 µA
800 µA
200 µA
400 µA
200 µA
400 µA
09/08/08
Page 2
AC Input: 85-264 VRMS
DC Output: 12/24/36/48V Semi-reg.
Power: 400 W Series
Grade: Industrial
Technical Specification
EFFICIENCY, DERATING, AND VOUT DROOP CURVES
100
14.0
95
13.5
13.0
Output Voltage (V)
Efficiency (%)
90
85
80
75
12.5
12.0
11.5
11.0
115 Vrms
70
10.5
230 Vrms
65
10.0
0
100
200
300
400
500
0
4
8
12
Figure 1: 12 VOUT efficiency curves.
20
24
28
32
36
12
14
16
18
Figure 2: 12 VOUT droop characteristic.
100
28
95
27
26
Output Voltage (V)
90
Efficiency (%)
16
Output Load (A)
Output Power (W)
85
80
75
25
24
23
22
115 Vrms
70
21
230 Vrms
65
20
0
100
200
300
400
500
0
2
4
6
Figure 3: 24 VOUT efficiency curves.
10
Figure 4: 24 VOUT droop characteristic.
42
100
95
40
Output Voltage (V)
90
Efficiency (%)
8
Output Load (A)
Output Power (W)
85
80
75
115 Vrms
70
38
36
34
32
230 Vrms
65
30
0
100
200
300
400
500
0
Figure 5: 36 VOUT efficiency curves.
Product # AQ0400IUxT Series
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2
4
6
8
10
12
Output Load (A)
Output Power (W)
Figure 6: 36 VOUT droop characteristic.
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Doc.# 005-005053 Rev. A
09/08/08
Page 3
AC Input: 85-264 VRMS
DC Output: 12/24/36/48V Semi-reg.
Power: 400 W Series
Grade: Industrial
Technical Specification
EFFICIENCY, DERATING, AND VOUT DROOP CURVES
100
54
95
52
Output Voltage (V)
Efficiency (%)
90
85
80
75
115 Vrms
70
50
48
46
44
230 Vrms
65
42
0
100
200
300
400
500
0
1
2
3
Output Power (W)
4
5
6
7
8
9
Output Load (A)
Figure 8: 48 VOUT droop characteristic.
Figure 7: 48 VOUT efficiency curves.
600
500
500
400
Power (W)
Power (W)
400
300
200
300
200
24 / 36 / 48 V with Fan Enabled
Transient
12 V with Fan Enabled
100
100
24 / 36 / 48 V with Fan Disabled
Continuous
12 V with Fan Disabled
0
0
85
0
10
20
30
40
50
60
70
Product # AQ0400IUxT Series
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170
264
Input AC Voltage (VRMS)
Ambient Temperature (ºC)
Figure 9: Continuous power derating curve in natural convection.
132
80
Figure 10: Rated output power vs Input AC Voltage.
www.synqor.com
Doc.# 005-005053 Rev. A
09/08/08
Page 4
AC Input: 85-264 VRMS
DC Output: 12/24/36/48V Semi-reg.
Power: 400 W Series
Grade: Industrial
Technical Specification
MECHANICAL DRAWINGS (1 Module Open Frame Version — E Package Type)
Front
Back
Top
Bottom
Right
MECHANICAL DRAWINGS (1 Module Encased Version — E Package Type)
Top
Right
Bottom
Front
Back
NOTES (applies to all mechanicals)
1) Recommended screw tightening torque of 6 in.lbs
2) Undimensioned components are shown for visual reference only
3) All dimensions in inches [mm]
Tolerances: x.xx in ± 0.02
x.xxx in ± 0.010
Product # AQ0400IUxT Series
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Doc.# 005-005053 Rev. A
09/08/08
Page 5
AC Input: 85-264 VRMS
DC Output: 12/24/36/48V Semi-reg.
Power: 400 W Series
Grade: Industrial
Technical Specification
MECHANICAL DRAWINGS (2 Modules Flat Version — R Package Type)
Product # AQ0400IUxT Series
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Doc.# 005-005053 Rev. A
09/08/08
Page 6
AC Input: 85-264 VRMS
DC Output: 12/24/36/48V Semi-reg.
Power: 400 W Series
Grade: Industrial
Technical Specification
MECHANICAL DRAWINGS (2 Modules Stacked Version — S Package Type)
Product # AQ0400IUxT Series
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Doc.# 005-005053 Rev. A
09/08/08
Page 7
AC Input: 85-264 VRMS
DC Output: 12/24/36/48V Semi-reg.
Power: 400 W Series
Grade: Industrial
Technical Specification
MECHANICAL DRAWINGS (3 Modules Flat Version — T Package Type)
Product # AQ0400IUxT Series
Phone 1-888-567-9596
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Doc.# 005-005053 Rev. A
09/08/08
Page 8
AC Input: 85-264 VRMS
DC Output: 12/24/36/48V Semi-reg.
Power: 400 W Series
Grade: Industrial
Technical Specification
MECHANICAL DRAWINGS (3 Modules Stacked Version — U Package Type)
Product # AQ0400IUxT Series
Phone 1-888-567-9596
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Doc.# 005-005053 Rev. A
09/08/08
Page 9
AC Input: 85-264 VRMS
DC Output: 12/24/36/48V Semi-reg.
Power: 400 W Series
Grade: Industrial
Technical Specification
CONNECTOR DETAILS
OUTPUT CONNECTOR PINOUT (top side)
Pin 1
FAN_GOOD
Open collector with internal 5V pullup. See Figure A.
Pulsed low on fan failure, 100ms, 50% duty.
Short to VOUT(-) to disable fan.
Pin 2
AC_POWER_GOOD
Open collector with internal 5V pullup. See Figure B.
Pulled low on AC power dropout.
Pin 3
DC_POWER_GOOD
Open collector with internal 5V pullup. See Figure B.
Pulled low during startup ramp and within 5 ºC of
temperature shutdown threshold.
Pin 4
5V_STANDBY
5 V @ 10 W available whenever AC power is applied.
Pin 5
VOUT(+)
Positive Output Voltage.
Pin 6
VOUT(+)
Positive Output Voltage.
Pin 7
VOUT(+)
Positive Output Voltage.
Pin 8
VOUT(+)
Positive Output Voltage.
Pin 9
Reserved
Reserved for future use.
Pin 10 Reserved
Reserved for future use.
Pin 11 REMOTE_ENABLE
Logic input. See Figure C.
Pull high to enable main output.
Figure A: Fan status output / Fan enable input interface circuitry.
5V_STANDBY
1N4148
5k
10 Ohms
AC_POWER_GOOD or
DC_POWER_GOOD
Pin 12 12V_STANDBY
12 V @ 50 W available whenever AC power is applied.
Pin 13 VOUT(–)
Negative Output Voltage.
Pin 14 VOUT(–)
Negative Output Voltage.
Pin 15 VOUT(–)
Negative Output Voltage.
Pin 16 VOUT(–)
Negative Output Voltage.
2N3904
VOUT(-)
Figure B: Power good interface circuitry.
12 V OUTPUT CONNECTOR PINOUT (bottom side)
Pin 1
VOUT(+)
Positive Output Voltage.
Pin 2
VOUT(+)
Positive Output Voltage.
Pin 3
VOUT(+)
Positive Output Voltage.
Pin 4
VOUT(+)
Positive Output Voltage.
Pin 5
VOUT(–)
Negative Output Voltage.
Pin 6
VOUT(–)
Negative Output Voltage.
Pin 7
VOUT(–)
Negative Output Voltage.
Pin 8
VOUT(–)
Negative Output Voltage
From AC/DC
Monitor
Circuitry
0.1 µF
5V_STANDBY
5V_STANDBY
REMOTE_ENABLE
10 Ohms
5k
0.1 µF
To Enable
Circuitry
10k
VOUT(-)
Figure C: Remote enable interface circuitry.
MATING CONNECTORS
Connector
Type
Contact
OUTPUT (16 pins)
Molex 430251600
Molex 430300008*
INDIVIDUAL INPUT CONNECTOR PINOUT
12V_OUTPUT (8 pins)
Molex 436450800
Molex 430300008*
Pin 1
Ground
INPUT
JST VHR-5N
JST SVH-41T-P1.1
Pin 3
AC Neutral
Pin 5
AC Line
Product # AQ0400IUxT Series
* Each contact rated for a maximum of 5.5 A.
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Doc.# 005-005053 Rev. A
09/08/08
Page 10
AC Input: 85-264 VRMS
DC Output: 12/24/36/48V Semi-reg.
Power: 400 W Series
Grade: Industrial
Technical Specification
PARALLEL OPERATION - MULTIPLE UNITS
Chassis configurations for Parallel Units
ACuQor units are available either open-frame or pre-mounted
at the factory. Up to 3 units can be mounted into a chassis, in
either side-by-side or stacked configurations. For a complete list of
options, see the “Part Numbering System” table on the last page,
under “Package Type”, along with the Mechanical Drawings pages.
Only side-by-side configurations can be populated with 500W units,
since each includes a thermal pad underneath.
Interconnection of Parallel Units
ACuQor units mounted in 2 and 3 unit chassis are not connected
together. This allows the physical routing and connectivity of the
external wiring to be customized to each application. The following
table summarizes the recommended wiring to operate multiple
units in parallel:
Specifications of Parallel Units
As a rule, units wired in parallel behave the same as single units.
Any specification will remain unchanged that is expressed in units
of voltage, time, frequency, or efficiency. Specifications expressed
in terms of power, current, or capacitance, should be scaled by the
number of units wired in parallel.
ACuQor units are individually calibrated at the factory, so that the
output voltage vs. output current characteristic is always consistent
(see Vout droop characteristic figures). As such, multiple units will
share output current accurately. Full current is guaranteed from a
bank of multiple units wired in parallel.
Output Connector Signal
Suggested Connection
Behavior with Multiple Units
REMOTE_ENABLE
Wire in parallel
Inputs activated simultaneously
FAN_GOOD
“
Wired-OR outputs – can be pulled low by any unit during an abnormal condition.
AC_POWER_GOOD
“
“
DC_POWER_GOOD
“
“
VOUT(+), VOUT(-)
“
Built-in droop characteristic ensures graceful current sharing.
12V_STANDBY*
“
“
5V_STANDBY
Do not wire in parallel
Fully regulated characteristic does not support current sharing. If placed in
parallel, only the output with the highest set-point will drive current.
*Note: Triple output models only.
Product # AQ0400IUxT Series
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Doc.# 005-005053 Rev. A
09/08/08
Page 11
AC Input: 85-264 VRMS
DC Output: 12/24/36/48V Semi-reg.
Power: 400 W Series
Grade: Industrial
Technical Specification
INSTALLATION INSTRUCTIONS
General: ACuQor AC/DC power supplies are intended for use
as components in industrial equipment. ACuQor units must be
properly installed within end use equipment before they can be
safely applied as described in this document. The suitability of
the ACuQor/equipment combination must be verified through end
product investigation.
Mounting: Refer to the Mechanical Drawings section. ACuQor
units are provided with threaded stainless-steel stand-offs or inserts
for mounting. This mounting hardware is internally connected to
the input connector protective-earth terminal for functional-earth
EMC control. Any orientation (vertical, horizontal, etc.) may be
used. Adequate air space should be provided over the fan intake
(top) and exhaust (sides) to allow for exchange of cooling air.
ACuQor is designed for a pollution degree 2 environment. The
suitability of the enclosed ACuQor mechanical assemblies must be
verified through end product investigation.
Encased models: A minimum of 5 mm electrical clearance
should be allowed from the connector ends of encased models.
Input: Refer to the Connector Details section for input connector wiring. ACuQor products require a single phase AC power
source of 100-240V 50/60Hz nominal. Refer to nameplate label
for input current ratings. A protective-earth connection is also
required. Minimum wire size of 18 AWG (0.8mm2) is recommended. Both sides of the AC line are internally fused (see table
for specific models). These fuses are not user replaceable.
MODEL
AQ0300
AQ0400
AQ0500
Input Fuses (in Both AC Lines)
Littelfuse 6.3A 250V 21606.3XEP
Littelfuse 6.3A 250V 21606.3XEP
Littelfuse 10.0A 250V 216010XEP
Product # AQ0400IUxT Series
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Output: Refer to the Connector Details section for output connector wiring and signal I/O functionality. Refer to nameplate
label for output current ratings. Main DC output (Vout+, Vout-)
pins should use 20 AWG (0.5mm2) wire size. Individual main
output pins should not be loaded to more than 5.5 A. For currents
greater than 5.5 A, multiple main output pins/wires must be used
in parallel. All signal I/O pins are referenced to Vout-.
EMC: ACuQor products have been tested to the EMC specifications listed in the Electrical Characteristics section. However, end
use equipment must be tested to verify EMC compliance.
Hipot Testing: ACuQor products are rated for Hipot testing
levels of 1500 Vac input to protective-earth, 500 Vac output to
protective-earth, and 3000 Vac input to output. When performing the 3000 Vac input to output test, the test voltage must be
balanced evenly 1500 Vac input and output to protective-earth.
Two oppositely phased test voltage sources or a single test voltage source with external balancing impedances (capacitors) may
be used to prevent overstressing input or output to protective-earth
insulation per IEC/ENC 60950-1.
Fuses Total
2
2
2
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Doc.# 005-005053 Rev. A
09/08/08
Page 12
AC Input: 85-264 VRMS
DC Output: 12/24/36/48V Semi-reg.
Power: 400 W Series
Grade: Industrial
Technical Specification
PART NUMBERING SYSTEM
The part numbering system for SynQor’s ACuQor AC/DC power supplies follows the format shown in the table below.
Not all combinations make valid part numbers, please contact SynQor for availability.
Family
AQ
ACuQor series
of ac-dc semi-regulated
output power supplies
Output Power
0300: 300 W
0400: 400 W
0500: 500 W
0600: 600 W (2 x 300 W)
0800: 800 W (2 x 400 W)
0900: 900 W (3 x 300 W)
1000: 1000 W (2 x 500 W)
1200: 1200 W (3 x 400 W)
1500: 1500 W (3 x 500 W)
Grade
I: industrial
Range
U: universal
(85-264 VRMS)
Output Voltage
Package Type
(xx=Standard; xT=Triple)
(Correlates to Output Power)
12: 12 V
1T: 12 V / 5 & 12 V STBY
24: 24 V
2T: 24 V / 5 & 12 V STBY
36: 36 V
3T: 36 V / 5 & 12 V STBY
48: 48 V
4T: 48 V / 5 & 12 V STBY
E: 1 unit (3" x 5")
R: 2 units; flat
S: 2 units; stacked
T: 3 units; flat
U: 3 units; stacked
Thermal
Design
A: open frame
C: encased
Q: encased only
Options
Industrial Grade:
IND: Industrial
Example: AQ0400IU2TEAIND
ACCESSORIES
SynQor offers a series of assemblies that can be ordered according to the table below. Mechanical drawings for these accessories are
available for download in pdf format from the SynQor website.
Part Number
Description
AQ-CBL-INPUT1C
Input mating cable with pre-stripped wire ends (36" long).
AQ-CBL-OUT1C
Output mating cable with pre-stripped wire ends (18" long).
AQ-CBL-OUT1CD
Same as AQ-CBL-OUT1C with an additional 8-pin connector.
AQ-CBL-OUT2C
AQ-CBL-OUT2CD
AQ-INSUL1M
AQ-EVAL-PRL3
Output mating cable with connectors on both ends (18" long).
Same as AQ-CBL-OUT2C with an additional 8-pin connector.
Single module bottom-side Mylar insulator for open frame mounting.
Evaluation board for up to three paralleled modules.
APPLICATION NOTES
A variety of application notes and technical white papers can be downloaded in pdf format from the SynQor website.
PATENTS
SynQor holds the following patents, one or more of which might apply to this product:
5,999,417
6,222,742
6,545,890
6,594,159
6,731,520
6,894,468
6,927,987
7,050,309
7,072,190
7,119,524
7,269,034
7,272,021
Contact SynQor for further information:
Phone:
Toll Free:
Fax:
E-mail:
Web:
Address:
978-849-0600
888-567-9596
978-849-0602
[email protected]
www.synqor.com
155 Swanson Road
Boxborough, MA 01719, USA
Product # AQ0400IUxT Series
Phone 1-888-567-9596
6,577,109
6,896,526
7,085,146
7,272,023
Warranty: SynQor offers a two (2) year limited warranty. Complete warranty information is listed on our website or is available upon request from SynQor.
Limitation on use: SynQor’s products are not authorized for use and should not be
used, without the specific prior written approval of an authorized officer of SynQor
making specific reference hereto, in any life support system, nuclear facility or application, aircraft control application or any other application in which failure of the product
could reasonably result in harm to life, property or the environment.
Information furnished by SynQor is believed to be accurate and reliable. However,
no responsibility is assumed by SynQor for its use, nor for any infringements of patents
or other rights of third parties which may result from its use. No license is granted by
implication or otherwise under any patent or patent rights of SynQor.
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Doc.# 005-005053 Rev. A
09/08/08
Page 13
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