CCB200 Series GREEN POWER • 200 W Convection Cooled at +70 °C • Industry Standard “3 x 5” Package • Very Low Heat Loss • Very High Efficiency up to 95% • Very Long Capacitor Lifetime • 1U Form Factor • <0.5 W Standby Power • 80 V - 300 VAC Input Operation • IT & Medical (BF) Safety Approvals • Remote On/Off & Power Fail Signal as Standard • 5 V Standby (Optional) • Covers Available The CCB200 range of single output AC-DC 200 W power supplies feature industry leading efficiency of up to 95% and absolute minimum efficiency of 93% with 90 VAC input and full load. This leap in efficiency particularly at low input voltages has been achieved by harmonising digital circuitry with resonant zero current switching techniques. These techniques coupled with close attention to even the smallest levels of power loss within the unit, have resulted in a convection cooled power supply packaged in a 3” (76.2mm) x 5” (127mm) x 1.43” (36mm) open frame design unequalled in the market today. System designers can easily integrate the CCB200 into a wide variety of end use applications due to the very low levels of heat dissipated from the supply. This low dissipation results in lower component temperatures and extended lifetime by as much as four times when compared to other convection cooled products with similar power density. The 200W of power is available without derating over the full input (90V – 264V AC) and temperature range (-20°C to +70°C). The five standard models cover the voltage range from 12V - 56V, have dual input fusing and are compliant with IEC60601-1 Medical (BF) and IEC60950-1 IT safety approvals. xppower.com Models and Ratings - Convection-cooled Output Power Output Voltage V1 Output Current V1 5 V Standby (Optional) Model Number 200 W 12.0 V 16.7 A 5 V/0.5 A CCB200PS12 200 W 15.0 V 13.3 A 5 V/0.5 A CCB200PS15 200 W 24.0 V 8.3 A 5 V/0.5 A CCB200PS24 200 W 28.0 V 7.1 A 5 V/0.5 A CCB200PS28 200 W 48.0 V 4.2 A 5 V/0.5 A CCB200PS48 200 W 56.0 V 3.6 A 5 V/0.5 A CCB200PS56 1. Add suffix -C for covered version, e.g. CCB200PS12-C. 2. Add suffix -A for 5 V standby option, or -AC for standby and cover options combined. Input Characteristics Characteristic Minimum Typical Maximum Units Notes & Conditions Derate output power <90 VAC. See fig 1. Power fail signal cannot be used <90 VAC. Input Voltage - Operating 80 115/230 300 VAC Input Frequency 47 50/60 >0.9 63 Hz Power Factor Input Current - Full Load 1.8/0.9 EN61000-3-2 class A compliant A 115/230 VAC 230 VAC, 25 °C Inrush Current 40 A No Load Input Power 0.5 W Under inhibit condition 250 µA 115/230 VAC/50 Hz (Typ.), 264 VAC/60 Hz (Max.) Earth Leakage Current Input Protection 75/145 T5.0A/250 V internal fuse in both line and neutral Output Characteristics Characteristic Output Voltage - V1 Minimum Typical 12 Initial Set Accuracy Output Voltage Adjustment -4 Minimum Load 0 Start Up Delay Hold Up Time Maximum Units 56 VDC ±0.5 % 50% load, 115/230 VAC +5 % V1 only via potentiometer. See mech. details (page 8). See Models and Ratings table A 0.5 s 20 230 VAC full load ms 90 VAC full load % After 20 min warm up Drift ±0.2 Line Regulation ±0.5 % 90-264 VAC Load Regulation ±1 % 0-100% load. Transient Response - V1 4 % Recovery within 1% in less than 500 µs for a 50-75% and 75-50% load step Ripple & Noise 1 % pk-pk Overvoltage Protection 115 140 % Overload Protection 110 150 % I nom 0.05 %/˚C °C Not Fitted 100 µA 264 VAC/60 Hz Short Circuit Protection Overtemperature Protection Patient Leakage Current 20 MHz bandwidth Vnom DC. Output 1 only, recycle input to reset Output 1 only, auto reset (see fig.2) Continuous, trip & restart (hiccup mode) all outputs Temperature Coefficient 2 Notes & Conditions 75 xppower.com Input Voltage Derating 220 Figure. 1 180 5 Seconds Maximum Output Power (W) 200 160 140 120 90 Input Voltage (VAC) 85 80 264 300 Output Overload Characteristic Figure 2 Typical V1 Overload Characteristic (CCB200PS12 shown) 14 12 Output Volts (V) 10 Output enters Trip & Restart Mode 8 6 4 2 0 0 2 4 6 10 12 14 16 18 Output Current (A) 3 xppower.com General Specifications Xxxxxxxxxx Characteristic Minimum Typical Efficiency Maximum Units 94 4000 Isolation: Input to Output Input to Ground Output to Ground Notes & Conditions % Full load (see fig.3 & 4) VAC 1500 VAC 1500 VAC Switching Frequency 40-100/ 28.35/ 56-70 kHz Power Density 9.3 230 kHrs MIL-HDBK-217F, Notice 2 +25 °C GB 0.88 (400) 1.36 (618) lb (g) CCB200PSxx Models CCB200PSxx-C Models Mean Time Between Failure Weight PFC / Boost / Main Converter. W/in3 Efficiency Versus Load 100 100 90 90 80 80 70 70 60 60 50 50 40 40 10% 20% 30% 40% 50% 60% 70% 80% 90% 100% 10% 20% 30% 40% 50% 60% 70% 80% 90% 100% 230 VAC input 230 VAC input 90 VAC input 90 VAC input Figure 3 CCB200PS12 Figure 4 CCB200PS48 Waste Heat & System Lifetime The amount of waste heat a system designer has to deal with is a big issue. The CCB200 class leading efficiency, particulary under low AC line conditions, allows a component density such that a full 200W of convection power can be fitted into this industry standard 3" x 5" package and significantly reduces the waste heat dumped into the system. To demonstrate the performance of the CCB200, we compared its thermal profile to several of our competitors products in this power density and found our average component temperatures to be some 10-20 °C lower, extending some components lifetime by upto four times. 4 xppower.com Notes & Conditions Characteristic Signals Power Fail Uncomitted opto isolated transistor, normally off when AC is good (see fig.5) Provides 5 - 15ms warning of loss of output from AC failure Remote On/Off (Inhibit/Enable) Uncommited isolated optocoupler diode, powered diode inhibits the supply (see fig.6 &7) 5 V Standby (Optional -A) 5 V/0.5 A Supply, always present when AC applied Signals Power Fail POWER SUPPLY 8V Max 3 mA Pin 2 CON 4 Power Fail Collector Figure 5 Power Fail Emitter Pin 1 CON 4 Transistor On: Input & Output Not OK Transistor Off: Input & Output OK Signal Connector Remote On/Off (Inhibit/Enable) 5V 5V POWER SUPPLY POWER SUPPLY 5 mA 1K 8 V Max 8 V Max Inhibit Hi Pin 4 CON 4 Inhibit Hi Pin 4 CON 4 Inhibit Lo Pin 3 CON 4 Figure 6 Inhibit (Hi) VI RTN Pin 7 CON 4 5 mA Signal Connector Figure 7 Inhibit (Lo) Inhibit Lo Pin 3 CON 4 VI RTN Pin 7 CON 4 Signal Connector 5 xppower.com Environmental Characteristic Minimum Typical Maximum Units Operating Temperature -20 +85 °C Storage Temperature -40 +85 °C Notes & Conditions See fig.8 & Thermal Considerations, p.7. Convection cooled. See fig.8 & Thermal Considerations, p.7. Cooling Humidity 5 Operating Altitude 95 %RH 5000 m Non-condensing Shock ±3 x 30g shocks in each plane, total 18 shocks. 30g = 11ms (+/-0.5msec), half sine. Conforms to EN60068-2-27 & EN60068-2-47 Vibration Single axis 10 - 500 Hz at 2g sweep and endurance at resonance in all 3 planes. Conforms to EN60068-2-6 Figure 8 Output Power (Watts) Derating Curve 200 182 160 150 Open Frame Convection Standby Covered Convection (-AC) Covered Convection (-C) 100 0 -20 -10 0 +50 +70 Ambient Temperature (ºC) 6 +85 xppower.com Thermal Considerations In order to ensure safe operation of the PSU in the end-use equipment, the temperature of the components listed in the table below must not be exceeded. Temperature should be monitored using K type thermocouples placed on the hottest part of the component (out of any direct air flow). See Mechanical Details for component locations. Temperature Measurements (Ambient ≤ 50 ° C) Max Temperature ° C Component T1 120 °C L3 120 °C C64 105 °C C53 105 °C Service Life The estimated service life of the CCB200 is determined by the cooling arrangements and load conditions experienced in the end application. Due to the uncertain nature of the end application this estimated service life is based on the actual measured temperature of a key capacitor within the product when installed in the end application. The graph below expresses the estimated lifetime for a given component temperature and assumes continuous operation at this temperature. Estimated Service Life vs Component Temperature Figure 9 185000 165000 Lifetime (Hrs) 145000 125000 105000 85000 65000 45000 25000 5000 105 95 85 75 65 55 C64 Temperature (°C) 7 xppower.com Electromagnetic Compatibility - Emissions Phenomenon Standard Test Level Conducted EN55011/22 Class B Radiated EN55011/22 Criteria Notes & Conditions Class A AC input cable fitted with Würth Elektronik Ferrite Core. See EMC report for details. Class B Voltage Fluctuations EN61000-3-3 Electromagnetic Compatibility - Immunity Standard Test Level Criteria EN61204-3 High severity level as below Harmonic Current EN61000-3-2 Class A Radiated EN61000-4-3 3 A EFT EN61000-4-4 3 A Surges EN61000-4-5 Installation class 3 A Conducted EN61000-4-6 Phenomenon Low Voltage PSU EMC EN55024 (100 VAC) EN55024 (240 VAC) Dips and Interruptions EN60601-1-2 (100 VAC) EN60601-1-2 (240 VAC) 3 Dip >95% (0 VAC), 8.3ms Notes & Conditions A B Dip 30% (70 VAC), 416ms B Dip >95% (0 VAC), 4160ms B Dip >95% (0 VAC), 10.0ms B Dip 30% (168 VAC), 500ms B Dip >95% (0 VAC), 5000ms B Dip >95% (0 VAC), 10.0ms A Dip 60% (40 VAC), 100ms A Dip 30% (70 VAC), 500ms A Dip >95% (0 VAC), 5000ms B Dip >95% (0 VAC), 10.0ms A Dip 60% (96 VAC), 100ms A Dip 30% (168 VAC), 500ms A Dip >95% (0 VAC), 5000ms B Derate Output Power to 90 W Safety Agency Approvals Safety Agency Safety Standard Category CB Report IEC60950-1:2005 +A1:2009 Information Technology UL UL60950-1 (2007), CSA 22.2 No.60950-1-11 Ed 2 Information Technology TUV EN60950-1:2006 +A11:2009 + A1:2010 +A12:2012 Information Technology CE LVD Safety Agency Safety Standard Category CB Report IEC60601-1 Ed 3 Including Risk Management Medical UL ANSI/AAMI ES 60601-1:2005 & CSA C22.2 No. 60601-1:08 Medical TUV EN60601-1:2006 Medical Primary to Secondary 2 x MOPP (Means of Patient Protection) Means of Protection Primary to Earth 1 x MOPP (Means of Patient Protection) Secondary to Earth 1 x MOPP (Means of Patient Protection) Equipment Protection Class Safety Standard Notes & Conditions IEC60950-1 Ed 2 & IEC60601-1 Ed 3 See safety agency conditions of acceptability for details Class I & BF 8 Category IEC60601-1 Ed 3 xppower.com Xxxxxxxxxx Mechanical Details CCB200PSxx Models 0.30 (7.50) 5.00 ±0.02 (127.0 ±0.5) L3 A 3.00 ±0.02 (76.2 ±0.5) ø0.14 (3.5) thru in 4 positions C64 C53 2.55 (64.77) 0.92 (23.48) 1 2 T1 0.22 (5.71) 0.22 (5.71) Output Voltage Control -VE 1.49 (37.91) 4.55 (115.57) +VE Output Terminals M4 Screws in 2 positions. 0.80 (20.2) 1.43 ±0.04 (36.32 ±1.0) Mounting holes married with must be connected to safety earth. Pin 2 Pin 1 Pin 10 Pin 9 Torque to 8lbs-in (90 cNm) max. Mates with Molex housing 09-50-1031 and Molex series 5194 crimp terminals. Output Connector CON 3 1 +V1 2 V1 RTN Detail A Signals Connector CON4 10 way JST B10B-PHDSS 0.13 (3.5) Signals Connector CON 4 1 Power Fail (Emitter) 2 Power Fail (Collector) 3 Inhibit (Cathode) 4 Inhibit (Anode) 5 N/C 6 N/C 7 - VE Sense 8 - VE Sense 9 +VE Sense 10 +VE Sense CCB200PSxx-A Models ø0.14 (3.5) thru in 4 positions 5.00 ±0.02 (127.0 ±0.51) S 0.30 (7.5) A L3 A C64 2.55 (64.7) 0.92 (23.4) 0.22 (5.71) Output Voltage Control C53 under standby board B Standby Board (Option -A) T1 0.22 (5.71) Input Connector CON 1 1 Line 2 Neutral 3.00 ±0.02 (76.2 ±0.51) 4.55 (115.5) +VE Output Terminals M4 Screws in 2 positions. Torque to Pin 4 8lbs-in Pin 3 (90 cNm) max. Pin 2 1.43 ±0.04 (36.32 ±1.0) Standby Output (Option -A) -VE 1.49 37.8) 0.80 (20.2) Mates with JST PHDR10VS housing and JST SPHD-001T-P0.5 crimp terminals 1 2 3 4 +5 V +5 V 0V 0V Mates with JST PHDR-4 housing and JST SPH-002T-P0.5L crimp terminals Pin 1 Detail B Standby Board O/P Connector Cons JST S48-PH-K-S 0.13 (3.5) Notes 1. All dimensions in inches (mm). 2. Tolerance .xx = ±0.02 (0.50); .xxx = ±0.01 (0.25) 3. Weight: 0.88 lb (400 g) approx M 9 xppower.com Mechanical Details CCB200PSxx-C Models 0.39 (9.85) M3 Mounting Holes in 2 positions 4.72 (120.0) 0.93 (23.7) Pin 2 Pin 1 Pin 10 Pin 9 Detail A Signals Connector CON4 10 way JST B10B-PHDSS 5.50 ±0.02 (139.7 ±0.5) 1.75 (44.4) 0.59 (15.0) Con 4 Output Voltage Control A Con 3 3.48 ±0.02 (88.5 ±0.5) 1 Con 1 -VE 1.73 (43.9) 2 Output Terminals M4 Screws in 2 positions torque to 8 lbs (90 cNm) max. +VE 1.03 (26.1) Con 2 4.72 (120.0) 0.39 (9.85) 1.97 (50.0) Signals Connector CON 4 1 Power Fail (Emitter) 2 Power Fail (Collector) 3 Inhibit (Cathode) 4 Inhibit (Anode) 5 N/C 6 N/C 7 - VE Sense 8 - VE Sense 9 +VE Sense 10 +VE Sense 0.7 (19.3) 0.39 (9.85) M3 Mounting Holes in 2 positions 4.72 (120.0) Pin 2 Pin 1 Detail A Signals Connector CON4 10 way JST B10B-PHDSS 5.50 ±0.02 (139.7 ±0.5) 1.75 (44.4) Mates with JST PHDR10VS housing and JST SPHD-001T-P0.5 crimp terminals Pin 9 Pin 10 0.93 (23.7) Standby Output (Option -A) 0.59 (15.0) Con 4 Output Voltage Control A Con 3 3.48 ±0.02 (88.5 ±0.5) 1 Con 1 B 1.73 (43.9) 2 -VE Output Terminals M4 Screws in 2 positions torque to 8 lbs (90 cNm) max. +VE 1.03 (26.1) 0.39 (9.85) Mates with Molex housing 09-50-1031 and Molex series 5194 crimp terminals. Output Connector CON 3 1 +V1 2 V1 RTN M3 mounting holes in 4 positions maximum penetration by screw to be 3.0 mm from bottom face of cover CCB200PSxx-AC Models Input Connector CON 1 1 Line 2 Neutral Con 2 1 2 3 4 +5 V +5 V 0V 0V Mates with JST PHDR-4 housing and JST SPH-002T-P0.5L crimp terminals 4.72 (120.0) M3 mounting holes in 4 positions maximum penetration by screw to be 3.0 mm from bottom face of cover 1.97 (50.0) Notes 0.7 (19.3) 1. All dimensions in inches (mm). 2. Tolerance .xx = ±0.02 (0.50); .xxx = ±0.01 (0.25) 10 3. Weight: 1.36 lb (618 g) approx 10 Dec 15