Wall DCMPPW10-48S33A-PT Up to 10 watts medical dc/dc power converter Datasheet

DCMPPW10 SERIES
Up to 10 Watts
Medical DC/DC Power Converters
Rev E
FEATURES
• 2µA Patient Leakage Current
• Clearance and Creepage Distance: 8.0mm/2MOPP
• Single & Dual Outputs
• Short Circuit, Over Voltage, and Over Load
• High Efficiency up to 89%
Size: 1.25 x 0.80 x 0.40 inches
Applications:
• Medical Equipment
• Telecom/Datacom
• Semiconductor Equipment
• Industry Control Systems
• PV Power Systems
• IGBT Gate Drivers
Protection
• 4:1 Ultra Wide Input Voltage Ranges
• CE Marked
• Built-in EMI Class A Filter
• Compliant to RoHS II & REACH
• Up to 10 Watts Output Power
• ANSI/AAMI ES60601-1, EN60601-1, IEC60601-1 3rd
• 5000VAC I/O 2MOPP Isolation
Edition, UL60950-1, EN60950-1, & IEC60950-1
• Reinforced Insulation for 250VAC Working
Safety Approvals
• Optional Remote On/Off Control and Trim Pin
Voltage
DESCRIPTION
The DCMPPW10 series of medical DC/DC power converters provides up to 10 Watts of output power in a
1.25” x 0.80” x 0.40” DIP package. This series consists of single and dual output models with 4:1 ultra wide
input voltage ranges of 9-36VDC and 18-75VDC. Some features include high efficiency up to 89%,
5000VAC I/O (2 MOPP) isolation, and -40°C to +105°C operating temperature range. These converters are
also protected against short circuit, over voltage, and over load conditions. All models are RoHS compliant
and have ANSI/AAMI ES60601-1, EN60601-1, IEC60601-1 3rd Edition, UL60950-1, EN60950-1, and
IEC60950-1 safety approvals. Remote on/off and Trim functions are also available for this series.
MODEL SELECTION TABLE
Model Number
(1)
DCMPPW10-24S33x
DCMPPW10-24S05x
DCMPPW10-24S12x
DCMPPW10-24S15x
DCMPPW10-24S24x
DCMPPW10-48S33x
DCMPPW10-48S05x
DCMPPW10-48S12x
DCMPPW10-48S15x
DCMPPW10-48S24x
Model Number (1)
DCMPPW10-24D05x
DCMPPW10-24D12x
DCMPPW10-24D15x
DCMPPW10-48D05x
DCMPPW10-48D12x
DCMPPW10-48D15x
02/04/2016
Input Voltage
24VDC
(9 - 36 VDC)
48 VDC
(18 - 75 VDC)
Input Voltage
24 VDC
(9 - 36 VDC)
48 VDC
(18 - 75 VDC)
Output
Voltage
3.3 VDC
5 VDC
12 VDC
15 VDC
24 VDC
3.3 VDC
5 VDC
12 VDC
15 VDC
24 VDC
Output
Voltage
±5 VDC
±12 VDC
±15 VDC
±5 VDC
±12 VDC
±15 VDC
SINGLE OUTPUT MODELS
Output
Output
Current
Ripple & Noise
2500mA
30mVp-p
2000mA
30mVp-p
830mA
40mVp-p
670mA
40mVp-p
416mA
50mVp-p
2500mA
30mVp-p
2000mA
30mVp-p
830mA
40mVp-p
670mA
40mVp-p
416mA
50mVp-p
DUAL OUTPUT MODELS
Output
Output
Current
Ripple & Noise
±1000mA
30mVp-p
±416mA
40mVp-p
±333mA
40mVp-p
±1000mA
30mVp-p
±416mA
40mVp-p
±333mA
40mVp-p
No Load
Input Current
6mA
6mA
6mA
6mA
6mA
4mA
4mA
4mA
4mA
4mA
Output
Power
8.25W
10W
10W
10W
10W
8.25W
10W
10W
10W
10W
No Load
Input Current
6mA
6mA
6mA
4mA
4mA
4mA
Output
Power
10W
10W
10W
10W
10W
10W
Efficiency
83%
86.5%
89%
89%
89%
82.5%
86.5%
89%
89%
88.5%
Efficiency
85%
89%
88%
85%
88%
88%
Wall Industries, Inc. • 37 Industrial Drive, Exeter, NH 03833 • Tel: 603-778-2300 • Toll Free: 888-597-9255 •
Fax 603-778-9797
website: www.wallindustries.com • e-mail: [email protected]
Maximum
Capacitive Load
3000µF
2500µF
430µF
350µF
125µF
3000µF
2500µF
430µF
350µF
125µF
Maximum
Capacitive Load
±1440µF
±250µF
±180µF
±1440µF
±250µF
±180µF
Page 1 of 5
DCMPPW10 SERIES
Up to 10 Watts
Medical DC/DC Power Converters
Rev E
TECHNICAL SPECIFICATIONS: DCMPPW10 SERIES
All specifications are based on 25°C, Nominal Input Voltage, and Maximum Output Current unless otherwise noted.
We reserve the right to change specifications based on technological advances.
SPECIFICATION
TEST CONDITIONS
Min
Typ
Max
9
18
24
48
36
75
9
18
Unit
INPUT SPECIFICATIONS
Input Voltage Range
Start-Up Voltage
Shutdown Voltage
Input Surge Voltage (3sec, max.)
24VDC nominal input models
48VDC nominal input models
24VDC nominal input models
48VDC nominal input models
24VDC nominal input models
48VDC nominal input models
24VDC nominal input models
48VDC nominal input models
No Load
Input Current
Input Filter
Remote On/Off Control
Referenced to –INPUT pin
(Only for “B” type pin connection models)
Input Current of CTRL Pin
Nominal Vin
Remote Off Input Current
Nominal Vin
OUTPUT SPECIFICATIONS
Output Voltage
Voltage Accuracy
Line Regulation
Low line to high line at full load
Load Regulation
No load to full load
Cross Regulation
Asymmetrical load 25%/100% FL
VDC
8
16
DC/DC ON
DC/DC OFF
-0.5
Single Output Models
Dual Output Models
Single Output Models
Dual Output Models
Dual Output Models
3.3V, 5V, 12V Output Models
15V, 24V Output Models
±5V, ±12V, ±15V Output Models
Single Output Models
Voltage Adjustability
(Only for “B” type pin connection models)
Dual Output Models
Output Power
Output Current
Maximum Capacitive Load
Minimum input and constant resistive load
Measured with a 10µF/25V X7R MLCC
3.3V, 5V Output Models
Ripple & Noise (20MHz BW)
Measured with a 10µF/25V X7R MLCC
12V, 15V Output Models
Measured with a 4.7µF/50V X7R MLCC
24V Output Models
Transient Response Recovery Time
25% load step change
Power Up
Start-Up Time
Constant resistive load
Remote On/Off
Temperature Coefficient
PROTECTION
Short Circuit Protection
Over Load Protection
% of rated Iout; hiccup mode
3.3V Output Models
5V Output Models
Single Output Models
12V Output Models
15V Outputs Models
Over Voltage Protection
24V Output Models
5V Output Models
Dual Output Models
12V Output Models
15V Output Models
GENERAL SPECIFICATIONS
Efficiency
Nominal input voltage and full load
Switching Frequency
Isolation Voltage (Input to Output)
1 minute
Isolation Capacitance
Leakage Current
240VAC, 60Hz
Clearance/Creepage
02/04/2016
VDC
-1.0
-0.2
-0.5
-0.2
-1.0
-5.0
-10
-10
-10
-0.02
VDC
50
100
See Table
Pi type
Open or 0 ~ 1.2VDC
2.2 ~ 12 VDC
1
2.5
See Table
+1.0
+0.2
+0.5
+0.2
+1.0
+5.0
+10
+20
+10
See Table
See Table
See Table
30
40
50
250
30
30
+0.02
VDC
mA
mA
%
%
%
%
%
%
mVp-p
µs
ms
%/°C
Continuous, automatic recovery
150
%
3.7
5.0
5.6
7.0
13.5
16.0
VDC
18.3
22.0
29.1
34.5
5.6
7.0
13.5
18.2
VDC
17.0
22.0
270
5000
See Table
300
330
12
8
Wall Industries, Inc. • 37 Industrial Drive, Exeter, NH 03833 • Tel: 603-778-2300 • Toll Free: 888-597-9255 •
Fax 603-778-9797
website: www.wallindustries.com • e-mail: [email protected]
17
2
kHz
VAC
pF
µA
mm
Page 2 of 5
Rev E
DCMPPW10 SERIES
Up to 10 Watts
Medical DC/DC Power Converters
TECHNICAL SPECIFICATIONS: DCMPPW10 SERIES
All specifications are based on 25°C, Nominal Input Voltage, and Maximum Output Current unless otherwise noted.
We reserve the right to change specifications based on technological advances.
SPECIFICATION
TEST CONDITIONS
Min
Typ
Max
Unit
ENVIRONMENTAL SPECIFICATIONS
Operating Ambient Temperature
Storage Temperature Range
Thermal Impedance
Relative Humidity
Thermal Shock
Vibration
MTBF
PHYSICAL SPECIFICATIONS
Weight
Without derating
With derating
-40
+77
-55
Natural convection (20LFM)
18
5
MIL-HDBK-217F Ta=25°C, full load (G/B, controlled environment)
ESD
Radiated Immunity
Fast Transient (See Note 3)
Surge (See Note 3)
Conducted Immunity
Power Frequency Magnetic Field
95
MIL-STD-810F
MIL-STD-810F
3,849,000 hours
°C
°C
°C/W
% RH
0.48oz (14g)
1.25x0.80x0.40 inches
(31.8x20.3x10.2mm)
Non-conductive black plastic
Non-conductive black plastic
Silicon (UL94-V0)
Dimensions (L x W x H)
Case Material
Base Material
Potting Material
SAFETY & EMC CHARACTERISTICS
Safety Approvals (pending)
EMI (See Note 2)
+77
+105
+125
ANSI/AAMI ES60601-1, IEC60601-1, EN60601-1, UL60950-1, EN60950-1, IEC60950-1
EN55011, EN55022, and FCC Part 18
Class A, Class B
Air ±8kV
EN61000-4-2
Perf. Criteria A
Contact ±6kV
EN61000-4-3
10 V/m
Perf. Criteria A
EN61000-4-4
±2kV
Perf. Criteria A
EN61000-4-5
±2kV
Perf. Criteria A
EN61000-4-6
10 Vrms
Perf. Criteria A
EN61000-4-8
100A/m continuous; 1000A/m 1 second
Perf. Criteria A
NOTES
1. The “x” in the model number represents the Pin Connection type. It can be “A” for pin connection type A or “B” for pin connection type B. See
mechanical drawings on page 4 for more information.
2. The DCMPPW10 series meets EMI Class A without an external filter added. This series can only meet EMI Class B with external components
added. Please contact factory for more information.
3. An external input filter capacitor is required if the module has to meet EN61000-4-4, EN61000-4-5.
• For 24VDC nominal input models we recommend connecting an aluminum electrolytic capacitor (Nippon Chemi-con KY series, 470µF/50V) in
parallel.
• For 48VDC nominal input models we recommend connecting an aluminum electrolytic capacitor (Nippon Chemi-con KY series, 330µF/100V)
in parallel.
4. Remote On/Off control is optional and is only available for “B” type pin connection models. To order the converter with remote on/off add the
suffix “-P” to the model number (Ex: DCMPPW10-48S12B-P).
5. Trim function is optional and is only available for “B” type pin connection models. To order the converter with Trim pin add the suffix “-T” to the
model number (Ex: DCMPPW10-48S12B-T).
CAUTION: This power module is not internally fused. An input line fuse must always be used.
*Due to advances in technology, specifications subject to change without notice.
CHARACTERISTIC CURVES
DCMPP10-48S05A Derating Curve
02/04/2016
DCMPP10-48S05A Efficiency vs Input Voltage
DCMPP10-48S05A Efficiency vs Output Load
Wall Industries, Inc. • 37 Industrial Drive, Exeter, NH 03833 • Tel: 603-778-2300 • Toll Free: 888-597-9255 •
Fax 603-778-9797
website: www.wallindustries.com • e-mail: [email protected]
Page 3 of 5
DCMPPW10 SERIES
Up to 10 Watts
Medical DC/DC Power Converters
Rev E
MECHANICAL DRAWINGS
A Type Pin Connection (Suffix “A”)
PIN CONNECTIONS
PIN
SINGLE
DUAL
1
11
12
13
15
23
24
+Vin
NO PIN
-Vout
+Vout
NO P IN
-Vin
-Vin
+Vin
COMMON
NO PIN
-Vout
+Vout
-Vin
-Vin
1. Dimensions in inch (mm)
2. Tolerance: x.xx±0.02 (x.x±0.5)
x.xxx±0.01 (x.xx±0.25)
3. Pin Pitch Tolerance: ±0.01 (±0.25)
Pin Dimension Tolerance: ±0.004 (±0.1)
B Type Pin Connection (Suffix “B”)
PIN CONNECTIONS
PIN
SINGLE
DUAL
1
2
10
11
14
16
22
23
CTRL (Optional)/ No Pin*
-Vin
TRIM (Optional)/No Pin*
**NO PIN/NC
+Vout
-Vout
+Vin
+Vin
CTRL (Optional)/No Pin*
-Vin
TRIM (Optional)/No Pin*
-Vout
+Vout
COMMON
+Vin
+Vin
* If Ctrl of Trim options are not chosen then there is “No Pin”
on the corresponding pin number.
** Pin 11 is “No Pin” for
*Pin 11 is “NC” for
DCMPP10-XXSXXB-T
DCMPP10-XXSXXB
DCMPP10-XXSXXB-PT
DCMPP10-XXSXXB-P
1. Dimensions in inch (mm)
2. Tolerance: x.xx±0.02 (x.x±0.5)
x.xxx±0.01 (x.xx±0.25)
3. Pin Pitch Tolerance: ±0.01 (±0.25)
4. Pin Dimension Tolerance: ±0.004 (±0.1)
External Output Trimming
Output can be externally trimmed by using the method
shown below. ( ) for dual output trim.
02/04/2016
Wall Industries, Inc. • 37 Industrial Drive, Exeter, NH 03833 • Tel: 603-778-2300 • Toll Free: 888-597-9255 •
Fax 603-778-9797
website: www.wallindustries.com • e-mail: [email protected]
Page 4 of 5
DCMPPW10 SERIES
Up to 10 Watts
Medical DC/DC Power Converters
Rev E
MODEL NUMBER SET
DCMPPW
Series Name
10
-
Output Power
10: 10 Watts
48
S
05
B
Input Voltage
Output Quantity
Output Voltage
Pin
Connection
24: 24 VDC S: Single Output
33: 3.3 VDC
A: A Type
48: 48 VDC
05: 5 VDC
B: B Type
P (1)
T (1)
Remote ON/OFF Option
Trim Option
-
No Remote
ON/OFF
P: Remote ON/OFF
None:
None
No Trim
:
T: Trim
12: 12 VDC
15: 15 VDC
24: 24 VDC
D: Dual Output
05: ±5 VDC
12: ±12 VDC
15: ±15 VDC
(1) Remote On/Off Control and Trim options are only available for “B” type pin connection models.
COMPANY INFORMATION
Wall Industries, Inc. has created custom and modified units for over 50 years. Our in-house research and development
engineers will provide a solution that exceeds your performance requirements on-time and on budget. Our ISO9001-2008
certification is just one example of our commitment to producing a high quality, well-documented product for our customers.
Our past projects demonstrate our commitment to you, our customer. Wall Industries, Inc. has a reputation for working closely
with its customers to ensure each solution meets or exceeds form, fit and function requirements. We will continue to provide
ongoing support for your project above and beyond the design and production phases. Give us a call today to discuss your
future projects.
Contact Wall Industries for further information:
Phone:
Toll Free:
Fax:
E-mail:
Web:
Address:
02/04/2016
(603)778-2300
(888)597-9255
(603)778-9797
[email protected]
www.wallindustries.com
37 Industrial Drive
Exeter, NH 03833
Wall Industries, Inc. • 37 Industrial Drive, Exeter, NH 03833 • Tel: 603-778-2300 • Toll Free: 888-597-9255 •
Fax 603-778-9797
website: www.wallindustries.com • e-mail: [email protected]
Page 5 of 5
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