PD-94692G AMA28XXD SERIES 28V Input, Dual Output HYBRID-HIGH RELIABILITY RADIATION TOLERANT DC-DC CONVERTER AMA Description The AMA28XXD Series of DC-DC converter modules has been specifically designed for operation in moderate radiation environments supplementing the higher radiation performance available in the IR HiRel ART2815T converter series. Environments presented to space vehicles operating in low earth orbits, launch boosters, orbiting space stations and similar applications requiring a low power, high performance converter with moderate radiation hardness performance will be optimally served by the AMA28XXD Series. The physical configuration of the AMA28XXD Series permits mounting directly to a heat conduction surface without the necessity of signal leads penetrating the heat sink surface. This package configuration permits greater independence in mounting and more mechanical security than traditional packages. International Rectifier’s rugged ceramic seal pins are used exclusively in the package thereby assuring long term hermeticity. Features 5.0 Watts Output Power Available in ± 5, ±12 and ±15 Volt Outputs 16- 40 VDC Input Range (28 VDC Nominal) Total Ionizing Dose > 25 kRads(Si) SEE Hardened to LET up to 60 MeVcm2/mg -55°C to +125°C Operating Range Indefinite Short Circuit Protection Flexible Mounting Fully Isolated - Input to Output and to Case Complimentary EMI Filter Available Electrical Performance Similar to ASA28XXD Series Standard Microcircuit Drawings Available The AMA28XXD has been designed for high density using chip and wire hybrid technology that complies with the class H requirements of MIL-PRF-38534. Manufactured in a facility fully qualified to MIL-PRF-38534, these converters are fabricated utilizing DLA qualified processes. For available screening options, refer to device screening table in the data sheet. Applicable generic lot qualification test data including radiation performance can be made available on request. Variations to the standard screening can be accommodated. Consult IR HiRel San Jose for special requirements. 1 2016-05-18 AMA28XXD SERIES Specifications Absolute Maximum Ratings Input Voltage range Recommended Operating Conditions -0.5VDC to +50VDC (Continuous), 80V (100ms) Soldering temperature Storage case temperature Input Voltage range +16VDC to +40VDC Output power 300°C for 10 seconds Less than or equal to 5W Operating temperature -55°C to +125°C -65°C to +135°C Static Characteristics -55°C ≤ TCASE ≤ +125°C, VIN = 28VDC ± 5%, CL= 0, unless otherwise specified. Parameter Group A Subgroups Test Conditions Input Voltage Min Nom Max Unit 16 28 40 V Output Voltage AMA2805D AMA2812D AMA2815D 1 1 1 AMA2805D AMA2812D AMA2815D 2, 3 2, 3 2, 3 AMA2805D AMA2812D AMA2815D 1, 2, 3 1, 2, 3 1, 2, 3 VIN = 16, 28, 40 Volts each output each output each output Output Power 1, 2 1, 2, 3 VIN = 28 Volts, 100% load Output Ripple Voltage 1, 3 AMA2805D AMA2812D AMA2815D 1, 2, 3 1, 2, 3 1, 2, 3 Output Current 1, 2 VIN = 28 Volts, 20% load on both outputs ±4.95 ±5.00 ±5.05 ±11.88 ±12.00 ±12.12 ±14.85 ±15.00 ±15.15 V ±4.90 ±11.76 ±14.70 ±5.10 ±12.24 ±15.30 200 83 67 800 333 267 mA 5.0 W 200 200 290 mVPP VIN = 16, 28, 40 Volts 100% load BW = 20 Hz to 2 MHz Output Voltage Regulation 3 Line AMA2805D AMA2812D AMA2815D 1, 2, 3 1, 2, 3 AMA2805D AMA2812D AMA2815D 1, 2, 3 1, 2, 3 1, 2, 3 1, 2, 3 VIN = 16, 28, 40 Volts IOUT = 10, 50%, 100% load Load ±10 ±10 ±10 ±25 ±50 ±50 ±10 ±10 ±10 ±50 ±50 ±50 mV For Notes to Electrical Performance Characteristics, refer to page 4 2 2016-05-18 AMA28XXD SERIES Static Characteristics (Continued) -55°C ≤ TCASE ≤ +125°C,VIN = 28VDC ± 5%, CL =0, unless otherwise specified. Group A Subgroups Parameter Cross Regulation 5 AMA2805D AMA2812D AMA2815D 1, 2, 3 1, 2, 3 1, 2, 3 Input Current No Load 1, 2, 3 Inhibit 1, 2, 3 Input Ripple Current 3 AMA2805D AMA2812D AMA2815D 1, 2, 3 1, 2, 3 1, 2, 3 Test Conditions Min Nom Minimum 1.0 watt on both outputs 20% - 80% load Max 15 8.0 8.0 VIN = 28V, IOUT = 0, Inhibit (pin 5) = open 35 Unit % 60 mA Inhibit (pin 5) shorted to input return (pin 7) 12 VIN = 16, 28, 40 Volts, 100% load, BW = 20 Hz to 2 MHz 100 100 100 mAPP Efficiency 3 AMA2805D AMA2812D AMA2815D 1, 3 1, 3 1, 3 AMA2805D AMA2812D AMA2815D 2 2 2 Isolation 1 100% load Input to output or any pin to case (except pin 8) at 500VDC 66 71 71 60 68 68 % 100 M Capacitive Load 5, 6 AMA2805D AMA2812D AMA2815D Short Circuit Power Dissipation MTBF 4 4 4 No effect on dc performance, total for both outputs 1, 2, 3 MIL-HDBK-217F, SF @ 35ºC Weight 500 200 200 F 4.0 W 700 khrs 32 g For Notes to Electrical Performance Characteristics, refer to page 4 3 2016-05-18 AMA28XXD SERIES Dynamic Characteristics -55°C ≤ TCASE ≤ +125°C, VIN = 28VDC ± 5%, CL = 0, unless otherwise specified. Group A Subgroups Test Conditions Short Circuit Recovery 6 4, 5, 6 0% load to 100% load Switching Frequency 3 4, 5, 6 100% load 500 Output Response To Step Transient Load Changes 3, 7 4, 5, 6 4, 5, 6 Load step 50%100% Load step 0% 50% -400 -800 Recovery Time, Step Transient Load Changes 3, 7, 8 4, 5, 6 4, 5, 6 Load step 50%100% Load step 0% 50% Output Response Transient Step Line Changes 3, 6, 9 AMA2805D AMA2812D AMA2815D 4, 5, 6 4, 5, 6 4, 5, 6 Input step 16 40VDC, 100% load Parameter Recovery Time Transient Step Line Changes 3, 6, 9 Min -550 -750 -750 Nom 550 Max Unit 25 ms 600 kHz +400 +800 mVpk 100 2000 s +550 +750 +750 mVpk 4, 5, 6 Input step 16 40VDC, 100% load 1200 s Turn On Overshoot 3, 10 4, 5, 6 4, 5, 6 0% load 100% load 600 400 mVpk Turn On Delay 3, 10 4, 5, 6 0% load to 100% load 25 ms Notes to Specifications 1. 2. 3. 4. 5. 6. 7. 8. 9. 10 4 Applicable to positive and negative outputs.. Maximum combined output is 5.0 watts. 4.0 watts (max.) is available from either output (80%). Load current split equally between +VOUT and –VOUT. 1.0 watt load on output under test, 1.0 watt to 4.0 watt load change on other output. Capacitive value may be any value from 0 to the maximum limit without compromising DC performance. A capacitive load in excess of the maximum limit will not disturb loop stability but may interfere with the operation of the load fault detection circuitry, appearing as a short circuit during turn-on. Parameter shall be tested as part of design characterization and after design or process changes. Thereafter, parameters shall be guaranteed to the limit specified. Load step transition time between 2 and 10 microseconds. Recovery time is measured from initiation of the transient to where VOUT has returned to within ±1% of VOUT at 50% load. Input step transient time between 1 and 10 microseconds. Turn-on delay time measurement is for either a step application of power at the input or the removal of a ground signal from the inhibit pin while power is applied to the input. 2016-05-18 AMA28XXD SERIES Block Diagram +Input 6 1 +Output 2 Output Return 3 -Output Input Return Housekeeping Supply Error Amplifier 7 Inhibit 5 8 Case CS Controller Application Information Inhibit Function Thermal Considerations Connecting the inhibit input (Pin 5) to input common (Pin 7) will cause the converter to shut down. It is recommended that the enable pin be driven by an open collector device capable of sinking at least 400 mA of current. The open circuit voltage of the inhibit input is 10 +1.0 VDC Irrespective of the fact that the AMA28XXD series of converters are relatively low power devices and are designed to provide efficient voltage conversion, there will be some heat generated during normal operation. To avoid a continuous thermal rise that may eventually exceed the maximum case temperature rating and to maintain a safe operating environment for the internal components, these converters should be attached to a heat conducting surface allowing a continuous flow of the heat away from the base plate. This becomes more important when operating in the near vacuum environment of space which provides no alternate heat radiating path. EMI Filter An optional EMI filter is available (ASF461 or AFH461) will reduce the input ripple current to levels below the limits imposed by MIL-STD-461 CE03. Radiation Specifications Parameter Total Ionizing Dose Heavy Ion (Single event effects) Condition Min Typ Max Unit MIL-STD-883, Method 1019.4 Operating bias applied during exposure 25 kRads (Si) BNL Dual Van de Graf Generator 60 MeV·cm2/mg IR HiRel currently does not have a DLA certified Radiation Hardness Assurance Program. 5 2016-05-18 AMA28XXD SERIES Mechanical Outline 0.165 0.80 0.33 0.40 0.170 0.20 0.25 Typ 0.25 Typ ∅.140 x3 5 3 2 1 0.88 1.130 6 7 8 0.125 1.130 1.38 1.63 Tolerance unless otherwise specified: x.xx ±0.010 x.xxx ±0.005 Pin Designation 6 Pin # Designation 1 + Output 2 Output Return 3 - Output 4 Blank 5 Inhibit 6 + Input 7 Input Return 8 Case Ground Standard Microcircuit Drawing Equivalence Standard Microcircuit IR Hirel Standard Drawing Number Part Number 5962-04250 AMA2812D 5962-04251 AMA2815D 2016-05-18 AMA28XXD SERIES Device Screening Requirement MIL-STD-883 Method No Suffix CH EM Temperature Range — -55°C to +125°C -55°C to +125°C -55°C to +85°C Element Evaluation MIL-PRF-38534 Class H Class H N/A Non-Destructive Bond Pull 2023 N/A N/A N/A Internal Visual 2017 Yes Yes Temperature Cycle 1010 Cond C Cond C Cond C Constant Acceleration 2001, Y1 Axis 3000 Gs 3000 Gs 3000 Gs PIND 2020 Cond A Cond A N/A Burn-In 1015 320 hrs @ 125°C (2 x 160 hrs) 320 hrs @ 125°C (2 x 160 hrs) 48 hrs @ 125°C Final Electrical (Group A) MIL-PRF-38534 & Specification -55°C, +25°C, +125°C -55°C, +25°C, +85°C -55°C, +25°C, +85°C PDA MIL-PRF-38534 2% 2% N/A Seal, Fine and Gross 1014 Cond A, C Cond A, C Cond A Radiographic 2012 Yes Yes N/A External Visual 2009 Yes Yes Notes: Best commercial practice. Devices with ”/CH” suffix is a DLA class H compliant without radiation performance. No suffix is a radiation rated device but not available as a DLA qualified SMD per MIL-PRF-38534. Any Engineering Model (EM) build with the “EM” Suffix shall only be form, fit and functional equivalent to its Flight Model (FM) counterpart, and it may not meet the radiation performance. The EM Model shall not be expected comply with MIL-PRF-38534 flight quality/workmanship standards, and configuration control. An EM build may use electrical equivalent commercial grade components. IR HiRel will provide a list of non-compliance items upon request. Part Numbering IR HiRel Headquarters: 101 N. Sepulveda Blvd., El Segundo, California 90245, USA Tel: (310) 252-7105 IR HiRel Leominster: 205 Crawford St., Leominster, Massachusetts 01453, USA Tel: (978) 534-5776 IR HiRel San Jose: 2520 Junction Avenue, San Jose, California 95134, USA Tel: (408) 434-5000 Data and specifications subject to change without notice. 7 2016-05-18 AMA28XXD SERIES IMPORTANT NOTICE The information given in this document shall be in no event regarded as guarantee of conditions or characteristic. The data contained herein is a characterization of the component based on internal standards and is intended to demonstrate and provide guidance for typical part performance. It will require further evaluation, qualification and analysis to determine suitability in the application environment to confirm compliance to your system requirements. With respect to any example hints or any typical values stated herein and/or any information regarding the application of the product, Infineon Technologies hereby disclaims any and all warranties and liabilities of any kind including without limitation warranties on non- infringement of intellectual property rights and any third party. In addition, any information given in this document is subject to customer’s compliance with its obligations stated in this document and any applicable legal requirements, norms and standards concerning customer’s product and any use of the product of Infineon Technologies in customer’s applications. The data contained in this document is exclusively intended for technically trained staff. It is the responsibility of any customer’s technical departments to evaluate the suitability of the product for the intended applications and the completeness of the product information given in this document with respect to applications. For further information on the product, technology, delivery terms and conditions and prices, please contact your local sales representative or go to (www.infineon.com/hirel). WARNING Due to technical requirements products may contain dangerous substances. For information on the types in question, please contact your nearest Infineon Technologies office. 8 2016-05-18