P-DUKE HAE75-48S12W Output current up to 20a Datasheet

Standard
FEATURES
• OUTPUT CURRENT UP TO 20A
• 4:1 WIDE INPUT VOLTAGE RANGE
• HIGH EFFICIENCY UP TO 90%
• NO MINIMUM LOAD
• SOFT-START
• ADJUSTABLE OUTPUT VOLTAGE
• UNDER-VOLTAGE LOCKOUT
• INPUT REVERSE PROTECTION
• INDUSTRY STANDARD HALF-BRICK FOOTPRINT
• SIX-SIDED CONTINUOUS SHIELD
• INPUT TO OUTPUT BASIC INSULATION
• BUS TERMINAL BLOCK OPTION
Terminal Block
OPTIONS
z Positive logic remote ON/OFF
z Pin length
APPLICATIONS
Wireless Network
Telecom/Datacom
Industry Control System
Distributed Power Architectures
Semiconductor Equipment
z
Terminal block with EMC Filter
GENERAL SPECIFICATIONS
75 Watts, max. Efficiency
Output power
Full load and Vin, nom
Voltage adjustability (Note 7)
±1%
+10%, -20%
Minimum load
0%
Line regulation
LL to HL at FL
Load regulation
No Load to Full Load
Remote sense (Note 8)
See table
See table
10% of Vout, nom
20MHz bandwidth
Temperature coefficient
See table
±0.02%/℃, max.
Transient response recovery time
25% load step change
Over voltage protection threshold
(Hiccup)
Over current protection threshold
Terminal block
Heat-sink
All specifications are typical at nominal input, full load and 25℃ otherwise noted
OUTPUT SPECIFICATIONS
Ripple and noise
z
DESCRIPTION
HAE75W-SERIES DC/DC converters provide up to 75 watts of output power in an
industry standard half-brick package and footprint. All models feature a wide input
range, adjustable output voltage.
T E C H N I C A L S P E C I F I C AT I O N
Voltage accuracy
z
200μS
115% ~ 130% of Vout, nom
110% ~ 140% of Iout Rated
See table
2250 VDC, min.
Isolation voltage
1600 VDC, min.
9
Isolation resistance
10 ohms, min.
Isolation capacitance
2500pF, max.
Switching frequency
300KHz, typ.
Design meet safety standard
IEC60950-1, UL60950-1, EN60950-1
Case material
Metal
Base material
FR4 PCB
Potting material
Silicon (UL94-V0)
2.40 X 2.28 X 0.50 Inches
Dimensions
(61.0×57.9×12.7 mm)
Weight
97g (3.42oz)
6
BELLCORE TR-NWT-000332
1.010 x 10 hrs
MTBF (Note 1)
4
7.416 x 10 hrs
MIL-HDBK-217F
Input to Output (Basic insulation)
Input (Output) to Case
ENVIRONMENTAL SPECIFICATIONS
Short circuit protection
Hiccup, automatics recovery Operating ambient
Without Heat-sink
-40℃ ~ +35℃ (without derating)
temperature (Note10)
+35℃ ~ +84℃ (with derating)
INPUT SPECIFICATIONS
(For 3.3,5,12,15Vout) With Heat-sink
-40℃ ~ +49℃(without derating)
24V nominal input
9 – 36VDC
(0.24” Height)
+49℃~ +88℃ (with derating)
Input voltage range
48V nominal input
18 – 75VDC Operating ambient
Without Heat-sink
-40℃ ~ +28℃ (without derating)
24V nominal input
8.5VDC temperature (Note10)
+28℃ ~ +76℃ (with derating)
Start-up voltage
48V nominal input
17.5VDC (For 24,28,48Vout)
With Heat-sink
-40℃ ~ +43℃(without derating)
24V nominal input
7.5VDC
(0.24” Height)
+43℃~ +82℃ (with derating)
Shutdown voltage
48V nominal input
16VDC Maximum case temperature
105℃
Input filter (Note 14)
Pi type Over temperature protection
115℃
Input surge voltage 100mS max
24V nominal input
50VDC Storage temperature range
-55℃ to +125℃
48V nominal input
100VDC Thermal impedance without Heat-sink
6.7℃/watt
Input reverse protection (Note 9)
Parallel diode (Note 11)
with 0.24" Height Heat-sink
5.4℃/watt
with 0.45" Height Heat-sink
4.7℃/watt
Vin, nom and
Power up
25mS, typ.
Start up time
MIL-STD-810F
constant resistive load Remote ON/OFF
25mS, typ. Thermal shock
Remote ON/OFF (Note 6)
Vibration
MIL-STD-810F
(Negative logic) (Standard)
DC-DC ON
Short or 0V < Vr < 1.2V Relative humidity
5% to 95% RH
DC-DC OFF
Open or 3V < Vr < 12V
(Positive logic) (Option)
DC-DC ON
Open or 3V < Vr < 12V EMC CHARACTERISTICS(Note 12)
DC-DC OFF Short or 0V < Vr < 1.2V
EMI
EN55022
Class A
Input current of Remote control pin Vin(nom)
-0.5mA ~ 1mA
Air
± 8KV
Remote off input current
Vin(nom)
3mA ESD
EN61000-4-2
Perf. Criteria A
Contact
± 6KV
Radiated immunity
EN61000-4-3
10 V/m Perf. Criteria A
Fast transient
EN61000-4-4
± 2KV Perf. Criteria A
Surge
EN61000-4-5
± 1KV Perf. Criteria A
Conducted immunity
EN61000-4-6
10 Vr.m.s Perf. Criteria A
Page 1 of 5
Issued Date:2009/01/13
1
Output Current
Input Current
Output
Line
Load
Output (4) (5)
Eff (4)
(3)
(2)
Voltage Min. load Full load Regulation Regulation Ripple & Noise No Load
(%)
Full Load
Model
Number
Input
Range
HAE75-24S3P3W
HAE75-24S05W
HAE75-24S12W
HAE75-24S15W
HAE75-24S24W
HAE75-24S28W
HAE75-24S48W
HAE75-48S3P3W
HAE75-48S05W
HAE75-48S12W
HAE75-48S15W
HAE75-48S24W
HAE75-48S28W
HAE75-48S48W
9 – 36 VDC
9 – 36 VDC
9 – 36 VDC
9 – 36 VDC
9 – 36 VDC
9 – 36 VDC
9 – 36 VDC
18 – 75 VDC
18 – 75 VDC
18 – 75 VDC
18 – 75 VDC
18 – 75 VDC
18 – 75 VDC
18 – 75 VDC
3.3 VDC
5 VDC
12 VDC
15 VDC
24 VDC
28 VDC
48 VDC
3.3 VDC
5 VDC
12 VDC
15 VDC
24 VDC
28 VDC
48 VDC
0mA
0mA
0mA
0mA
0mA
0mA
0mA
0mA
0mA
0mA
0mA
0mA
0mA
0mA
20 A
15 A
6.3 A
5A
3.2 A
2.7 A
1.6 A
20 A
15 A
6.3 A
5A
3.2 A
2.7 A
1.6 A
7mV
10mV
24mV
30mV
48mV
56mV
96mV
7mV
10mV
24mV
30mV
48mV
56mV
96mV
10mV
15mV
30mV
38mV
48mV
56mV
72mV
10mV
15mV
30mV
38mV
48mV
56mV
72mV
75mVp-p
75mVp-p
100mVp-p
100mVp-p
200mVp-p
200mVp-p
300mVp-p
75mVp-p
75mVp-p
100mVp-p
100mVp-p
200mVp-p
200mVp-p
300mVp-p
100mA
185mA
185mA
185mA
85mA
85mA
85mA
80mA
90mA
90mA
90mA
50mA
50mA
50mA
3.216 A
3.613 A
3.642 A
3.613 A
3.743 A
3.684 A
3.743 A
1.590 A
1.766 A
1.780 A
1.786 A
1.850 A
1.821 A
1.871 A
87
88
88
88
87
87
87
88
90
90
89
88
88
87
Note
1. BELLCORE TR-NWT-000332. Case 1: 50% Stress, Temperature at 40℃.
MIL-HDBK-217F Notice2 @Ta=25℃, Full load(Ground, Benign, controlled environment).
2. Maximum value at nominal input voltage and full load.
3. Typical value at nominal input voltage and no load.
4. Typical value at nominal input voltage and full load.
5. The ripple and noise of output voltage 48V is measured with a 2.2μF/100V X7R MLCC;
The ripple and noise of other output voltage is measured with a 4.7μF/50V X7R MLCC.
6. The remote ON/OFF control pin voltage is referenced to –Vin. The positive logic and pin length are optional.
To order positive logic ON-OFF control add the suffix -P (Ex: HAE75-48S05W-P).
(100 + Δ% ) − (100 + 2Δ% ) ⎞⎟ KΩ
⎛V
7. Output voltage is adjustable for 10% trim up or -20% trim down of nominal output voltage
RU = ⎜⎜ OUT
⎟
1
.
225
Δ%
Δ%
by connecting a single resistor between TRIM and +SENSE pins for trim up or between
⎝
⎠
TRIM and –SENSE pins for trim down. To calculate the value of the resistor RU and RD
⎛ 100
⎞
RD = ⎜
− 2 ⎟ KΩ
for a particular output voltage uses the following equation:
⎝ Δ%
⎠
8. Maximum output deviation is +10% inclusive of remote sense. If remote sense is not being used, the +SENSE should be connected to its
corresponding +OUTPUT and likewise the -SENSE should be connected to its corresponding –OUTPUT.
9. Internal fusing is not included, so we suggest to use an input line fuse.
10. Test condition with vertical direction by natural convection (20LFM).
11. Heat sink is optional and P/N: 7G-0021A-F , 7G-0022A-F , 7G-0023A-F , 7G-0024A-F.
12. The HAE75W series meets EMC characteristics only with external components connected before the input pin to the converter. If customer only
need to meet EN61000-4-4 and EN61000-4-5, an external input filter capacitor is required
The filter capacitor Power Mate suggest: Nippon chemi-con KY series, 220μF /100V, ESR 48mΩ.
13. CASE GROUNDING:When you connect the case pin and the four screw bolts to shield plane, the EMI could be better reduced.
14. An external input capacitor is recommended for 24Vin model. Power Mate suggest: 4.7μF/50V X7R MLCC or Nippon chemi-con KY series,
68μF /100V, ESR 110mΩ or better capacitor. For terminal block version, the capacitor has included in as standard, it isn’t required external
capacitor.
60
Natural convection (20LFM)
100LFM
200LFM
300LFM
400LFM
500LFM
20
100
0
OUTPUT POWER (%)
OUTPUT POWER (%)
80
80
60
Natural convection (20LFM)
100LFM
200LFM
300LFM
400LFM
500LFM
40
20
0
-20
0
20
40
60
80
100
AMBIENT TEMPERATURE (℃)
92
100
80
60
Natural convection (20LFM)
100LFM
200LFM
300LFM
400LFM
500LFM
40
20
0
-40
-20
0
20
40
60
80
100
-40
-20
AMBIENT TEMPERATURE (℃)
0
20
40
60
80
100
AMBIENT TEMPERATURE (℃)
HAE75-48S05W
Efficiency VS Input Voltage
100
HAE75-48S05W
Efficiency VS Output Load
95
90
EFFICIENCY(%)
-40
EFFICIENCY(%)
OUTPUT POWER (%)
100
40
HAE75-48S05W Derating Curve
With 0.45" Height Heat-sink (Note 11 )
HAE75-48S05W Derating Curve
With 0.24" Height Heat-sink (Note 11 )
HAE75-48S05W Derating Curve
88
86
84
82
90
85
80
75
70
65
60
55
80
50
18
24
30
36
42
48
54
INPUT VOLTAGE (V)
60
66
72
10
20
30
40
50
60
70
80
OUTPUT LOAD (% of Full Load)
Page 2 of 5
90
100
Issued Date:2009/01/13
2
EMI Filter For EN55022 Class B Recommendation
Recommended Filter for EN55022 Class B Compliance
The components used in the above figure, together with the manufacturers’ part numbers for these components, are as follows:
C1,C5
HAE75-24SXXW 100μF/50V
HAE75-48SXXW 100μF/100V
C2,C3,C4,C6,C7
C8
C9
C10,C11,C12,C13
C14,C15
L1
L2
4.7μF/50V
1812 MLCC
2.2μF/100V
1812 MLCC
1000pF/3KV
1808 MLCC
1000pF/3KV
1808 MLCC
1000pF/3KV
1808 MLCC
4700pF/3KV
1812 MLCC
10nF/2KV
1812 MLCC
10nF/2KV
1812 MLCC
1000pF/3KV
1808 MLCC
1000pF/3KV
1808 MLCC
Common Choke
PMT-073 305μH
Common Choke
PMT-064 1400μH
Common Choke
PMT-073 305μH
Common Choke
PMT-072 156μH
Recommended EN55022 Class B Filter Circuit Layout
Page 3 of 5
Issued Date:2009/01/13
3
Mechanical Drawing
PIN CONNECTION
PIN
Define
Diameter
1
- INPUT
0.04 Inches
2
CASE
0.04 Inches
3
CTRL
0.04 Inches
4
+ INPUT
0.04 Inches
5
- OUTPUT
0.08 Inches
6
- SENSE
0.04 Inches
7
TRIM
0.04 Inches
8
+ SENSE
0.04 Inches
9
+ OUTPUT
0.08 Inches
EXTERNAL OUTPUT TRIMMING
Output can be externally trimmed by using the
method shown below.
1. Pin 1,2,3,4,6,7,8. DIA. 0.040 (1.02mm)
Pin 5,9. DIA. 0.080 (2.03mm)
2. All dimensions in inches (mm)
3. Tolerance :x.xx±0.02 (x.x±0.5)
x.xxx±0.01 (x.xx±0.25)
4. Pin pitch tolerance ±0.01 (0.25)
5. Pin dimension tolerance ±0.004(0.1)
TRIM UP
TRIM DOWN
7
6
RU
8
RD
7
Product Option
Product option
Negative remote ON/OFF logic
Positive remote ON/OFF logic
0.20” pin length
0.145” pin length
0.11” pin length
0.20” pin length
0.145” pin length
0.11” pin length
Suffix
-L
-K
-P
-S
-M
Product option
Heat-sink
Terminal Block
H= 0.24” Vertical
H= 0.45” Vertical
H= 0.24” Horizontal
H= 0.45” Horizontal
Without EMC filter
With EMC filter
Suffix
7G-0023A-F
7G-0021A-F
7G-0022A-F
7G-0024A-F
- HS2
- HS
- HS1
- HS3
-T
- TF
Heat-Sink Type (Suffix-HS)
Vertical Fin Orientation
Horizontal Fin Orientation
Page 4 of 5
Issued Date:2009/01/13
4
Terminal Block Type
Note:Terminal Block without EMC Filter (Suffix-T) and Terminal Block with EMC Filter (Suffix-TF)
The terminal block type of HAE75W can meet the EMC characteristics with an EMC filter. Followings are the mechanical drawings for
reference. Pin assignments are same as standard type.
1) Terminal Block without EMC Filter (Suffix-T)
EXTERNAL OUTPUT TRIMMING
Output can be externally trimmed by using the
method shown below.
TRIM UP
TRIM DOWN
7
6
RU
8
RD
7
TERMINAL CONNECTION
Terminal
Define
wire range
1
- INPUT
14 AWG to 16 AWG
2
CASE
14 AWG to 18 AWG
3
CTRL
14 AWG to 18 AWG
4
+ INPUT
14 AWG to 16 AWG
5
- OUTPUT
10 AWG to 12 AWG
6
- SENSE
14 AWG to 18 AWG
7
TRIM
14 AWG to 18 AWG
8
+ SENSE
14 AWG to 18 AWG
9
+ OUTPUT
10 AWG to 12 AWG
2) Terminal Block with EMC Filter (Suffix-TF)
All dimensions : inches (mm)
Tolerance : x.xx±0.02 (x.x±0.5)
x.xxx±0.01 (x.xx±0.25)
Page 5 of 5
Issued Date:2009/01/13
5
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