P-DUKE HAE100-24S24 Output current up to 25a Datasheet

Standard
Terminal Block
APPLICATIONS
Wireless Network
Telecom/ Datacom
Industry Control System
Distributed Power Architectures
Semiconductor Equipment
T E C H N I C A L S P E C I F I C AT I O N
FEATURES
z OUTPUT CURRENT UP TO 25A
z 2:1 WIDE INPUT VOLTAGE RANGE
z HIGH EFFICIENCY UP TO 93%
z NO MINIMUM LOAD
z SOFT-START
z ADJUSTABLE OUTPUT VOLTAGE
z UNDER-VOLTAGE LOCKOUT
• INPUT REVERSE PROTECTION
• INDUSTRY STANDARD HALF-BRICK FOOTPRINT
• SIX-SIDED CONTINUOUS SHIELD
• INPUT TO OUTPUT BASIC INSULATION
• BUS TERMINAL BLOCK OPTION
OPTIONS
z Positive logic remote ON/OFF
z Pin length
z
Terminal block with EMC filter
All specifications are typical at nominal input, full load and 25℃ otherwise noted
GENERAL SPECIFICATIONS
100Watts, max.
Full load and Vin, nom
±1%
+10%, -20%
0%
LL to HL at FL
See table
No Load to Full Load
See table
10% of Vout, nom
20MHz bandwidth
See table
±0.02%/ ℃, max.
25% load step change
200μS
(Hiccup)
115% ~ 130% of Vout, nom
110% ~ 140% of Iout Rated
Hiccup, automatics recovery
Efficiency
12V nominal input
24V nominal input
48V nominal input
12V nominal input
24V nominal input
48V nominal input
12V nominal input
24V nominal input
48V nominal input
ENVIRONMENTAL SPECIFICATIONS
INPUT SPECIFICATIONS
Input voltage range
Terminal block
Heat-sink
DESCRIPTION
HAE100-SERIES DC/DC converters provide up to 100 watts of output power in an
industry standard half-brick package and footprint. All models feature a wide input
range and adjustable output voltage.
OUTPUT SPECIFICATIONS
Output power
Voltage accuracy
Voltage adjustability (Note 7)
Minimum load
Line regulation
Load regulation
Remote sense (Note 8)
Ripple and noise
Temperature coefficient
Transient response recovery time
Over voltage protection threshold
Over current protection threshold
Short circuit protection
z
z
9 – 18VDC
18 – 36VDC
36 – 75VDC
8.5VDC
17.5VDC
35.5VDC
7.5VDC
16VDC
34VDC
Pi type
36VDC
50VDC
100VDC
Parallel diode
25mS, typ.
25mS, typ.
See table
2250VDC, min.
Isolation voltage
1600VDC, min.
Isolation resistance
109ohms, min.
Isolation capacitance
2500pF, max.
Switching frequency
300KHz, typ.
Design meet safety standard
IEC60950-1, UL60950-1, EN60950-1
Case material
Metal
Base material
FR4 PCB
Potting material
Silicon (UL94-V0)
2.40 X 2.28 X 0.50 Inches
Dimensions
(61.0×57.9×12.7 mm)
Weight
97g (3.42oz)
BELLCORE TR-NWT-000332
1.010 x 106 hrs
MTBF (Note 1)
MIL-HDBK-217F
7.416 x 104 hrs
Input to Output (Basic insulation)
Input (Output) to Case
Operating ambient
Without Heat-sink
-40℃ ~ +35℃ (without derating)
temperature (Note10)
+35℃ ~ +77℃
(with derating)
(For 3.3,5,12,15Vout) With Heat-sink
-40℃ ~ +50℃ (without derating)
Start-up voltage
(0.24” Height)
+50℃ ~ +82℃
(with derating)
Operating ambient
Without Heat-sink
-40℃ ~ +30℃ (without derating)
temperature (Note10)
+30℃ ~ +81℃
(with derating)
Shutdown voltage
(For 24,28,48Vout)
With Heat-sink
-40℃ ~ +44℃ (without derating)
(0.24” Height)
+44℃ ~ +85℃
(with derating)
Input filter
Maximum case temperature
105℃
Input surge voltage 100mS max
12V nominal input
Over temperature protection
115℃
24V nominal input
Storage temperature range
-55℃ to +125℃
48V nominal input
Thermal impedance without Heat-sink
6.7℃/watt
Input reverse protection (Note 9)
(Note 11)
with 0.24" Height Heat-sink
5.4℃/watt
Vin, nom and
Power up
with 0.45" Height Heat-sink
4.7℃/watt
Start up time
constant resistive load Remote ON/OFF
Thermal shock
MIL-STD-810F
Remote ON/OFF (Note 6)
MIL-STD-810F
(Negative logic) (Standard)
DC-DC ON
Short or 0V < Vr < 1.2V Vibration
5% to 95% RH
DC-DC OFF
Open or 3V < Vr < 12V Relative humidity
(Positive logic) (Option)
DC-DC ON
Open or 3V < Vr < 12V
EMC
CHARACTERISTICS
(Note 12)
DC-DC OFF
Short or 0V < Vr < 1.2V
EN55022
Class A
Input current of Remote control pin Vin(nom)
-0.5mA ~ 1mA EMI
Remote off input current
Vin(nom)
3mA
Air
± 8KV
ESD
EN61000-4-2
Perf. Criteria A
± 6KV
Contact
Radiated immunity
EN61000-4-3
10 V/m Perf. Criteria A
Fast transien
EN61000-4-4
± 2KV Perf. Criteria A
Surge
EN61000-4-5
± 1KV Perf. Criteria A
Conducted immunity
EN61000-4-6
10 Vr.m.s Perf. Criteria A
Page 1 of 5 Issued Date:2009/01/13
Model
Number
Input
Range
(4) (5)
(4)
Output Current
Input Current
Output
Line
Load
Output
Eff
Voltage Min. load Full load Regulation Regulation Ripple & Noise No Load (3) Full Load (2) (%)
HAE100-12S3P3
9 – 18 VDC
3.3 VDC
0 mA
25 A
7 mV
10 mV
75 mVp-p
200 mA
7.768 A
90
HAE100-12S05
9 – 18 VDC
5 VDC
0 mA
20 A
10 mV
15 mV
75 mVp-p
210 mA
9.311 A
91
HAE100-12S12
9 – 18 VDC
12 VDC
0 mA
8.4 A
24 mV
30 mV
100 mVp-p
210 mA
9.385A
91
HAE100-12S15
9 – 18 VDC
15 VDC
0 mA
6.7 A
30 mV
38 mV
100 mVp-p
210 mA
9.358A
91
HAE100-12S24
9 – 18 VDC
24 VDC
0 mA
4.2 A
48 mV
48 mV
200 mVp-p
100 mA
9.492A
90
HAE100-12S28
9 – 18 VDC
28 VDC
0 mA
3.6 A
56 mV
56 mV
200 mVp-p
100 mA
9.492A
90
HAE100-12S48
9 – 18 VDC
48 VDC
0 mA
2.1 A
96 mV
72 mV
300 mVp-p
100 mA
9.492A
90
HAE100-24S3P3 18 – 36 VDC
3.3 VDC
0 mA
25 A
7 mV
10 mV
75 mVp-p
90 mA
3.841 A
91
HAE100-24S05
18 – 36 VDC
5 VDC
0 mA
20 A
10 mV
15 mV
75 mVp-p
185 mA
4.554 A
93
HAE100-24S12
18 – 36 VDC
12 VDC
0 mA
8.4 A
24 mV
30 mV
100 mVp-p
185 mA
4.590A
93
HAE100-24S15
18 – 36 VDC
15 VDC
0 mA
6.7 A
30 mV
38 mV
100 mVp-p
185 mA
4.577 A
93
HAE100-24S24
18 – 36 VDC
24 VDC
0 mA
4.2 A
48 mV
48 mV
200 mVp-p
85 mA
4.641A
92
HAE100-24S28
18 – 36 VDC
28 VDC
0 mA
3.6 A
56 mV
56 mV
200 mVp-p
85 mA
4.641A
92
HAE100-24S48
18 – 36 VDC
48 VDC
0 mA
2.1 A
96 mV
72 mV
300 mVp-p
85 mA
4.641A
92
HAE100-48S3P3 36 – 75 VDC
3.3 VDC
0 mA
25 A
7 mV
10 mV
75 mVp-p
80 mA
1.920 A
91
2.277 A
93
HAE100-48S05
36 – 75 VDC
5 VDC
0 mA
20 A
10 mV
15 mV
75 mVp-p
90 mA
HAE100-48S12
36 – 75 VDC
12 VDC
0 mA
8.4 A
24 mV
30 mV
100 mVp-p
90 mA
2.295A
93
HAE100-48S15
36 – 75 VDC
15 VDC
0 mA
6.7 A
30 mV
38 mV
100 mVp-p
90 mA
2.288 A
93
HAE100-48S24
36 – 75 VDC
24 VDC
0 mA
4.2 A
48 mV
48 mV
200 mVp-p
40 mA
2.320A
92
HAE100-48S28
36 – 75 VDC
28 VDC
0 mA
3.6 A
56 mV
56 mV
200 mVp-p
40 mA
2.320A
92
HAE100-48S48
36 – 75 VDC
48 VDC
0 mA
2.1 A
96 mV
72 mV
300 mVp-p
40 mA
2.320A
92
Note
1. BELLCORE TR-NWT-000332. Case 1: 50% Stress, Temperature at 40℃.
MIL-HDBK-217F Notice2 @Ta=25℃, Full load(Ground, Benign, controlled environment).
2. Maximum value at nominal input voltage and full load.
3. Typical value at nominal input voltage and no load.
4. Typical value at nominal input voltage and full load.
5. The ripple and noise of output voltage 48V is measured with a 2.2μF/100V X7R MLCC;
The ripple and noise of other output voltage is measured with a 4.7μF/50V X7R MLCC.
6. The remote ON/OFF control pin voltage is referenced to –Vin. The positive logic and pin length (DIM.) are optional.
To order positive logic ON-OFF control of standard product add the suffix -P (Ex: HAE100-48S05-P).
7. Output voltage is adjustable for 10% trim up or -20% trim down of nominal output voltage by connecting a single resistor between TRIM and
+SENSE pins for trim up or between TRIM and –SENSE pins for trim down. To calculate the value of the resistor RU and RD for a particular output
voltage uses the following equation:
(100 + Δ% ) − (100 + 2Δ% ) ⎞⎟ KΩ
⎛V
RU = ⎜⎜ OUT
⎟
Δ%
Δ%
1
.
225
⎝
⎠
⎛ 100
⎞
RD = ⎜
− 2 ⎟ KΩ
⎝ Δ%
⎠
8. Maximum output deviation is +10% inclusive of remote sense. If remote sense is not being used, the +SENSE should be connected to its
corresponding +OUTPUT and likewise the -SENSE should be connected to its corresponding –OUTPUT.
9. Internal fusing is not included, so we suggest to use an input line fuse.
10. Test condition with vertical direction by natural convection (20LFM).
11. Heat-sink is optional and P/N: 7G-0021A-F, 7G-0022A-F, 7G-0023A-F, 7G-0024A-F.
12. The HAE100 series meets EMC characteristics only with external components connected before the input pin to the converter. If customer only
need to meet EN61000-4-4, EN61000-4-5 ,an external input filter capacitor is required
The filter capacitor Power Mate suggest: Nippon chemi-con KY series, 220μF /100V, ESR 48mΩ
13. CASE GROUNDING:When you connect the case pin and the four screw bolts to shield plane, the EMI could be better reduced.
Page 2 of 5 Issued Date:2009/01/13
80
60
Natural convection (20LFM)
100LFM
200LFM
300LFM
400LFM
500LFM
20
0
100
OUTPUT POWER (%)
OUTPUT POWER (%)
OUTPUT POWER (%)
100
40
HAE100-48S05 Derating Curve
With 0.45" Height Heat-sink (Note 11 )
HAE100-48S05 Derating Curve
With 0.24" Height Heat-sink (Note 11 )
HAE100-48S05 Derating Curve
80
60
Natural convection (20LFM)
100LFM
200LFM
300LFM
400LFM
500LFM
40
20
100
80
60
20
0
-40
-20
0
20
40
60
80
100
0
-40
-20
AMBIENT TEMPERATURE (℃)
0
20
40
60
80
100
-40
-20
AMBIENT TEMPERATURE (℃)
0
20
40
60
80
AMBIENT TEMPERATURE (℃)
HAE100-48S05
Efficiency VS Input Voltage
100
HAE100-48S05
Efficiency VS Output Load
95
94
EFFICIENCY(%)
EFFICIENCY(%)
96
Natural convection (20LFM)
100LFM
200LFM
300LFM
400LFM
500LFM
40
92
90
88
86
90
85
80
75
70
65
60
55
84
50
36
40
44
48
52
56
60
64
68
72
10
20
30
40
50
60
70
80
90
100
OUTPUT LOAD (% of Full Load)
INPUT VOLTAGE (V)
EMI Filter For EN 55022 Class B Recommendation
Recommended Filter for EN55022 Class B Compliance
The components used in the above figure, together with the manufacturers’ part numbers for these components, are as follows:
HAE100-12SXX
C1,C5
C2,C3,C4,C6,C7
C8
C9
C10,C11,C12,C13
C14,C15
L1
L2
TBD
TBD
TBD
TBD
TBD
TBD
TBD
TBD
4.7μF/50V
1812 MLCC
2.2μF/100V
1812 MLCC
1000pF/3KV
1808 MLCC
1000pF/3KV
1808 MLCC
1000pF/3KV
1808 MLCC
4700pF/3KV
1812 MLCC
10nF/2KV
1812 MLCC
10nF/2KV
1812 MLCC
1000pF/3KV
1808 MLCC
1000pF/3KV
1808 MLCC
Common Choke
PMT-073 305μH
Common Choke
PMT-064 1400μH
Common Choke
PMT-073 305μH
Common Choke
PMT-072 156μH
HAE100-24SXX 100μF/50V
HAE100-48SXX 100μF/100V
Recommended EN55022 Class B Filter Circuit Layout
Page 3 of 5 Issued Date:2009/01/13
100
Mechanical Drawing
PIN CONNECTION
PIN
Define
Diameter
1
- INPUT
0.04 Inches
2
CASE
0.04 Inches
3
CTRL
0.04 Inches
4
+ INPUT
0.04 Inches
5
- OUTPUT
0.08 Inches
6
- SENSE
0.04 Inches
7
TRIM
0.04 Inches
8
+ SENSE
0.04 Inches
9
+ OUTPUT
0.08 Inches
EXTERNAL OUTPUT TRIMMING
Output can be externally trimmed by using
the method shown below.
1. Pin 1,2,3,4,6,7,8. DIA. 0.040 (1.02mm)
Pin 5,9. DIA. 0.080 (2.03mm)
2. All dimensions in inches (mm)
3. Tolerance :x.xx±0.02 (x.x±0.5)
x.xxx±0.01 (x.xx±0.25)
4. Pin pitch tolerance ±0.01 (0.25)
5. Pin dimension tolerance ±0.004(0.1)
TRIM UP
TRIM DOWN
7
6
RU
8
RD
7
Product Option
Product option
Negative remote ON/OFF logic
Positive remote ON/OFF logic
0.20” pin length
0.145” pin length
0.11” pin length
0.20” pin length
0.145” pin length
0.11” pin length
Suffix
-L
-K
-P
-S
-M
Product option
Heat-sink
Terminal Block
H= 0.24” Vertical
H= 0.45” Vertical
H= 0.24” Horizontal
H= 0.45” Horizontal
Without EMC filter
With EMC filter
Suffix
7G-0023A-F
7G-0021A-F
7G-0022A-F
7G-0024A-F
- HS2
- HS
- HS1
- HS3
-T
- TF
Heat Sink Type (Suffix-HS)
Vertical Fin Orientation
Horizontal Fin Orientation
Page 4 of 5 Issued Date:2009/01/13
Terminal Block Type
Note:Terminal Block without EMC Filter (Suffix-T) and Terminal Block with EMC Filter (Suffix-TF)
The terminal block type of HAE100 can meet the EMC characteristics with an EMC filter. Followings are the mechanical drawings for
reference. Pin assignments are same as standard type.
1) Terminal Block without EMC Filter (Suffix-T)
EXTERNAL OUTPUT TRIMMING
Output can be externally trimmed by using the
method shown below.
TRIM UP
TRIM DOWN
7
6
RU
8
RD
7
TERMINAL CONNECTION
Terminal
Define
wire range
1
- INPUT
14 AWG to 16 AWG
2
CASE
14 AWG to 18 AWG
3
CTRL
14 AWG to 18 AWG
4
+ INPUT
14 AWG to 16 AWG
5
- OUTPUT
10 AWG to 12 AWG
6
- SENSE
14 AWG to 18 AWG
7
TRIM
14 AWG to 18 AWG
8
+ SENSE
14 AWG to 18 AWG
9
+ OUTPUT
10 AWG to 12 AWG
2) Terminal Block with EMC Filter (Suffix-TF)
All dimensions in inches (mm)
Tolerance : x.xx±0.02 (x.x±0.5)
x.xxx±0.01 (x.xx±0.25)
Page 5 of 5 Issued Date:2009/01/13
Similar pages