Vicor IFE5T02 Ife international ac front end Datasheet

PRELIMINARY
45
IFE
International AC Front End
Features
500 Watts
• Autoranging 115/230 Vac input
• Two, low profile,
chassis mount versions
• 500 Watts
• Meets EN55022-B
• Meets EN61000-3-2 harmonic
current limits
• Rugged coldplate construction
Product Overview
The International Front End (IFE) is an
enclosed chassis mount, AC Front End
which may be used with VIPAC Arrays,
MegaModules or any of Vicor's 300V
input DC-DC converters to create a
complete, low profile, high density,
AC-DC power supply.
The IFE operates from worldwide AC
mains and includes autoranging line
rectification, integral EMI filtering,
hold-up capacitors, harmonic current
attenuation and transient suppression. The
IFE incorporates Vicor's passive harmonic
current attenuation technology and FARM
modules to deliver 500 Watts while
meeting EN61000-3-2 limits. All internal
heat producing components are coupled to
the chassis for optimal thermal transfer.
Two rugged, coldplate packages are
available — one with threaded inserts and
the other with thru hole flanges — which
may be mounted directly to a cabinet wall
or an existing heat sink for high
temperature operation.
Absolute Maximum Ratings
Parameter
Rating
Unit
Notes
L to N voltage
264
Vrms
Continuous
+Out to –Out voltage
400
Vdc
B OK to –Out voltage
16
Vdc
EN to –Out voltage
16
Vdc
Mounting torque
15 (1.7)
in-lbs (N-m)
6 M4 x 0.7
Operating temperature
95
°C
Chassis/BP
Storage temperature
125
°C
Ambient
Part Numbering
IFE
5
Product
Type
5 = 500 W
The International Front Ends (IFE)
provide an off-the-shelf solution for many
custom and standard power supply
requirements where space constraints and
time to market are critical.
Vicor Corp. Tel: 800-735-6200, 978-470-2900 Fax: 978-475-6715
C
0
2
Termination
0 = Connector
Product Grade
C = -20°C to 95°C (BP)
T = -40°C to 95°C (BP)
Base Style
1 = External flange
2 = Internal threaded
International Front End
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Rev. 1.1
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Page 1 of 7
PRELIMINARY
ELECTRICAL CHARACTERISTICS
Electrical characteristics apply over the full operating range of input voltage, output load (resistive) and baseplate temperature,
unless otherwise specified.
INPUT SPECIFICATIONS
Parameter
Min
Typ
Max
Unit
Notes
Operating input voltage
90
115
132
Vac
Autoranging (doubler mode)
Operating input voltage
180
230
264
Vac
Autoranging (bridge mode)
AC line frequency
47
63
Hz
Power factor
Efficiency
0.68
0.72
94
96
230 Vac input
%
Full load
Input current
115 Vac input
9
9.5
Arms
500 W output
230 Vac input
4.5
4.75
Arms
500 W output
Inrush current
115 Vac input
15
A pk
230 Vac input
30
A pk
OUTPUT SPECIFICATIONS
Parameter
Min
Typ
Max
Unit
Output voltage
250
375
Vdc
Output power
500
550
Watts
Notes
90-132 / 180-264 Vac input
Hold-up time
90 Vac Input
23
ms
500 W output
115 Vac Input
58
ms
500 W output
90 Vac Input
93
ms
500 W output with 2460 µF external
hold-up capacitor
115 Vac Input
229
ms
500 W output with 2460 µF external
hold-up capacitor
Power fail warning time
6.5
ms
115 Vac input, 500 W output
Power fail warning time
25
ms
115 Vac input, 500 W output with 2460 µF
external hold-up capacitor
Unit
Notes
SAFETY SPECIFICATIONS
Parameter
Min
Typ
Safety approvals (pending)
cTÜVus, CE Marked
Isolation voltage (in to out)
none
Isolation voltage (I/O to chassis)
Leakage current
2121
Max
CE marked according to the Low Voltage Directive
72/23/EEC amendment 93/68/EEC
Vdc
TBD
Vicor Corp. Tel: 800-735-6200, 978-470-2900 Fax: 978-475-6715
264 Vac input, 50Hz
International Front End
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Rev. 1.1
Page 2 of 7
PRELIMINARY
ELECTRICAL CHARACTERISTICS, continued
ELECTROMAGNETIC COMPATIBILITY
Parameter
Min
Typ
Max
Unit
Notes
Harmonic currents
EN61000-3-2
See Fig. 1
Voltage fluctuations and flicker
EN61000-3-3
Test in process
Electrical fast transient/burst
EN61000-4-4
Test in process
Input surge withstand
EN61000-4-5
Test in process
RF line conducted immunity
EN61000-4-6
Test in process
Voltage dips and interrupts
EN61000-4-11
Test in process
Conducted emissions
EN55022, Level B
See Fig. 2
CONTROL SPECIFICATIONS
Parameter
Min
Typ
Max
Unit
Notes
Enable
Low state current
50
mA
Low state resistance
15
ohms
High state voltage
Enable threshold
235
Disable threshold
185
Bus normal
To negative output
15
Vdc
150k internal pull up to 16 Vdc
240
Vdc
Output bus voltage
Vdc
Output bus voltage
Bus normal
Bus OK
Low state current
50
mA
Low state resistance
15
ohms
High state voltage
15
To negative output
Vdc
150k internal pull up to 16 Vdc
B OK true threshold
235
240
245
Vdc
Output bus voltage
B OK false threshold
200
205
210
Vdc
Output bus voltage
Min
Typ
Max
Unit
Notes
GENERAL SPECIFICATIONS
Parameter
MTBF
Coldplate and Cover material
aluminum
Weight
1.13 (2.5)
Package size
L xW x H
kg (lbs.)
Internal threaded (IFE5xx2)
240 x 100 x 26.25 (9.45" x 3.93" x 1.12")mm (in)
Thru hole flange (IFE5xx1)
260 x 100 x 26.25 (10.24" x 3.93" x 1.12")mm (in)
Mounting
Internal Threaded
M4 x 0.7
6 locations max. 12mm max penetration,
torque 15 in. lbs. (1.7Nm)
Flange clearance hole
M4 or #8
4 locations
Storage Temperature
C, T-Grade
-40
125
°C
C-Grade
-20
95
°C
T-Grade
-40
95
°C
Operating Temperature
Vicor Corp. Tel: 800-735-6200, 978-470-2900 Fax: 978-475-6715
International Front End
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Rev. 1.1
Page 3 of 7
PRELIMINARY
PERFORMANCE CHARACTERISTICS
10.00
Current (A)
1.00
Odd Harmonic Limits
* Even Harmonic Limits
Measured Values
0.10
0.01
2
3
4
5
6
7
8
9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40
Harmonic Number
Figure 1 — Measured harmonic current at 230 Vac, 50 Hz, 550 W vs. EN spec limits
*Measured values of even harmonics are below 0.01 A
Figure 2—Conducted line noise, EN55022-B
Vicor Corp. Tel: 800-735-6200, 978-470-2900 Fax: 978-475-6715
International Front End
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Rev. 1.1
Page 4 of 7
PRELIMINARY
Connection Diagram
IFE
Output Connector
Pin#
LI
L2/N
IFE
PE
Function
1
ST
2
SR
4
8
3
–VOUT
3
7
4
–VOUT
2
6
5
B OK
1
5
+In
PC (Gate In)
Vicor 300Vin
DC-DC
PR (Gate Out) Converter
–In
6
EN
7
+VOUT
8
+VOUT
+In
PC (Gate In)
PR (Gate Out)
Vicor 300Vin
DC-DC
Converter
–In
Optional External
Hold-Up Capacitor
Figure 3—Connection diagram using IFE with Vicor 300 Vin DC-DC converter(s)
J2 Input Connector
IFE
Output Connector
LI
L2/N
IFE
PE
Pin#
Function
1
2
Enable
SR
J2
1
2
J1 Input Connector
Pin#
Function
Pin#
Function
1
ST
1-4
2
SR
5-7
+VIN
9
19
3
–VOUT
8
NC/PR Bus
8
18
9
7
17
6
16
5
15
4
14
3
13
2
12
1
11
4
8
4
–VOUT
3
7
5
B OK
2
6
6
EN
1
5
J1
–VIN
10 20
PE
– Remote
10
Enable
11-13
–VIN
7
+VOUT
14-17
+VIN
8
+VOUT
18
NC/PR Bus
19
PE
+ Remote
Enable
+5V
Optional External
Hold-Up Capacitor
20
VIPAC Array
–
Figure 4—Connection diagram using IFE with ViPAC Array
Function
Description
IFE Input fuse
IFE Input Connector
IFE Output Connector
VIPAC Array Input Connector J1
Vicor P/N
5 x 20 mm, 10A fast acting
0.25'' male Faston
8 position AMP Duac
Housing
Pins
Kit (Pins & Housing)
20 position AMP Duac
Housing
Pins
Kit (Pins & Housing)
Mating Connector
Mfg. P/N
Wickman Series 194
0.25'' insulated receptacle
25056
24796
25073
AMP P/N 794657-8
AMP P/N1-106529-2
24795
24796
24828
AMP P/N 2-794657-0
AMP P/N 1-106529-0
27866
27867
27881
Molex 39-01-2025
Molex 39-00-0039
VIPAC Array Input Connector J2
Housing
Pins
Kit (Pins & Housing)
Vicor Corp. Tel: 800-735-6200, 978-470-2900 Fax: 978-475-6715
International Front End
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Rev. 1.1
Page 5 of 7
PRELIMINARY
MECHANICAL DRAWINGS
OUTLINE DRAWING IFE5xx1
260 ±0.76
10.236 ±0.030
100±0.76
3.937±0.030
28.25 ±0.76
1.112 ±0.030
INPUT
OUTPUT
ø 5.41 THRU 4 PL
0.213
90
3.543
2 PL
5 ±0.38
0.197 ±0.015
2 PL
5 ±0.38
0.197 ±0.015
2 PL
250
9.843
2 PL
OUTLINE DRAWING IFE5xx2
240 ±0.76
9.449 ±0.030
100 ±0.76
3.937 ±0.030
28.25 ±0.76
1.112 ±0.030
INPUT
M4 X 0.7 MOUNTING
6 PL MARKED 'B'
'B'
'B'
'B'
'B'
'B'
'B'
OUTPUT
86
3.386
3 PL
7 ±0.38
0.276 ±0.015
3 PL
14.5 ±0.38
0.571 ±0.015
2 PL
139
5.472
2 PL
Vicor Corp. Tel: 800-735-6200, 978-470-2900 Fax: 978-475-6715
211
8.307
2 PL
International Front End
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Rev. 1.1
Page 6 of 7
Vicor’s comprehensive line of power solutions includes high density AC-DC
and DC-DC modules and accessory components, fully configurable AC-DC
and DC-DC power supplies, and complete custom power systems.
Information furnished by Vicor is believed to be accurate and reliable. However, no responsibility is
assumed by Vicor for its use. Vicor components are not designed to be used in applications, such as life
support systems, wherein a failure or malfunction could result in injury or death. All sales are subject to
Vicor’s Terms and Conditions of Sale, which are available upon request.
Specifications are subject to change without notice.
45
Component Solutions
for Your Power System
Vicor Corporation
25 Frontage Road
Andover, MA, USA 01810
Tel: 800-735-6200
Fax: 978-475-6715
Email
Vicor Express: [email protected]
Technical Support: [email protected]
Vicor Corp. Tel: 800-735-6200, 978-470-2900 Fax: 978-475-6715
International Front End
P/N 27902
Set your site on VICOR at www.vicorpower.com
Rev.1.1
04/04/10M
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