ABC200 Series is a family of compact and efficient AC-DC power supplies suited for telecom datacom and many other industrial applications. This family meets the international information technology safety standards with the CE-Mark for the European Low Voltage Directive (LVD). Their high efficiency allows a very minimal power loss in end equipment, resulting in higher reliability, ease of thermal management and regulatory approvals for an environmentally friendly end product. High Efficiency up to 91% at 230 VAC Universal AC Input Voltage Range: 90-264 VAC Active Power Factor Correction Over temperature, output overvoltage, overcurrent and short circuit protection Low Conducted and Radiated EMI (EN 55022 cl A) Safety approved to the latest edition of the following standards: CSA/UL60950-1, EN60950-1 and IEC60950-1 High Power Density Design: 15 W/in3 Compact Size: 2.0 (W) x 4.0 (L) x 1.5 (H) inches RoHS Compliant CE Marked Industrial Applications Telecom Daracom ABC200 Series 2 MODEL INPUT VOLTAGE OUTPUT VOLTAGE NOM OUTPUT CURRENT # OF OUTPUTS OUTPUT POWER ABC200-1012G 90 – 264 VAC ABC200-1024G 90 – 264 VAC 12 VDC 15 A 1 200 W 24 VDC 8.5 A 1 200 W ABC200-1048G 90 – 264 VAC 48 VDC 4.2 A 1 200 W The ABC200-10XXG is a high efficiency and high power With 1 m/s system air cooling, the ABC200-1012G can density AC to DC power supply. It incorporates boundary deliver up to 180 W continuous output power, and 204W for conduction mode (BCM) PFC converter and soft-switching ABC200-1024G and the ABC200-1048G. LLC converter, providing increased system reliability and high efficiency. Figure 1. ABC200-10XXG block diagram Stresses in excess of the absolute maximum ratings may cause performance degradation, adversely affect long-term reliability, and cause permanent damage to the supply. PARAMETER CONDITIONS / DESCRIPTION Vi maxc Continuous Transient, 60 ms Max Continuous Input MIN NOM MAX UNIT 264 300 VAC VAC [email protected] ABC200 Series 3 General Condition: TA = -10… 50 °C unless otherwise noted. Active fan air cooling required: 200 LFM (1 m/s) PARAMETER CONDITIONS / DESCRIPTION MIN Vi nom Nominal Input Voltage Vi Input Voltage Ranges Normal operating (Vi min to Vi max) Max Input Current At 90 VAC input and max rating Ii p Inrush Current Limitation Vi nom = 115 VAC, T = 25°C (see Figure 2) Vi nom = 230 VAC, T = 25°C (see Figure 3) Fi Input Frequency Ii max NOM MAX UNIT 240 VAC 264 VAC 100 90 2.75 47 Arms 40 80 Ap 50/60 63 Hz PF Power Factor Normal input, half load and above 0.9 Vi on Turn-On Input Voltage1 Ramping up 85 87 90 VAC Vi off 1 Ramping down 80 83 85 VAC η Thold Turn-Off Input Voltage Efficiency Hold-Up Time Vi nom = 230 VAC, 0.5∙Io nom, Vo nom, TA = 25 °C 89 Vi nom = 230 VAC, 1.0∙Io nom, Vo nom, TA = 25 °C After last AC zero point, Vo within regulation, Vi = 115 VAC, Po nom 91 % 10 ms 1) The power supply is provided with the hysteresis loop (about 4.5V) during turn-on and turn-off within the ranges. A slow-blow 5A input fuse (5 × 20 mm) in series with live line inside the power supply protects against severe defects. The fuse and a VDR form together with the input filter an effective protection against high input transients. The AC-DC power supply exhibits an X-capacitance of only about 1.0 μF, resulting in a low and short peak current, when the supply is connected to the mains. The internal bulk capacitor will be charged through a NTC resistor which will limit the inrush current (see Figure 2 and 3). Figure 2. Inrush current, Vin = 115Vac, 90° CH1: Vin (100V/div), CH2: Iin (10A/div) 1 The power supply is provided with the hysteresis loop (about 4.5V) during turn-on and turn-off within the ranges. Europe, Middle East +353 61 225 977 North America +1 408 785 5200 © 2017 Bel Power Solutions & Protection BCD.G0201_AC Asia-Pacific +86 755 298 85888 ABC200 Series 4 Figure 3. Inrush current, Vin = 230Vac, 90° CH1: Vin (200V/div), CH2: Iin (20A/div) If the sinusoidal input voltage stays below the input under voltage lockout threshold Vi on, the supply will be inhibited. Once the input voltage returns within the normal operating range, the supply will return to normal operation again. Power factor correction (PFC) is achieved by controlling the input current waveform synchronously with the input voltage. A specified PFC controller is implemented in the boundary conduction mode topology giving outstanding PFC results over a wide input voltage and load ranges. The input current will follow the shape of the input voltage. The high efficiency (see Figure 4) is achieved by using softs witching LLC technology with boundary conduction mode PFC topology minimizing switching losses. Synchronous rectifiers on the output reduce the losses in the high current A Schottky or ultra fast diode is used as the rectifier in the output path for ABC200-1012G. ABC200-1024G and ABC200-1048G because of the high output voltage level. Figure 4. Efficiency Curves [email protected] ABC200 Series 5 General Condition: TA = -10 to +50°C unless otherwise noted. Derate linearly from 50°C to 50% at 70°C. Active fan air cooling required: 200 LFM (1 m/s). PARAMETER CONDITIONS / DESCRIPTION MIN NOM MAX UNIT Main Output VO VO Nominal Output Voltage VO set Output Setpoint Accuracy PO IO 0.5 ∙IO, Tamb = 25 °C, 0.5 ∙IO, Tamb = 25 °C Nominal Output Power Nominal Output Current VO ripple Output Ripple & Noise VO nom, IO nom, 20 MHz BW ABC200-1012G 12.0 ABC200-1024G 24.0 ABC200-1048G 48.0 ABC200-1012G 11.95 12.05 ABC200-1024G 23.90 24.10 ABC200-1048G 47.80 Load Regulation dVi Line Line Regulation dVdyn Trec t Delay t rise Dynamic Load Regulation Vi = Vi nom, 0 - 100 % IO nom, Vi =Vi min…Vi max, ΔIO = 50% IO nom, IO = 50 … 100% IO max, dIO/dt = 1 A/μs, recovery within 5% of VO nom Recovery Time Turn On Delay Time VDC 48.20 ABC200-1012G 180 W ABC200-1024G 204 W ABC200-1048G 204 ABC200-1012G 13 ABC200-1024G ABC200-1048G W 15 ADC 7.5 8.5 ADC 3.5 4.25 ADC ABC200-1012G 120 mV ABC200-1024G 240 mV ABC200-1048G dVO VDC 480 mV ABC200-1012G 60 120 mV ABC200-1024G 120 240 mV ABC200-1048G 240 480 mV ABC200-1012G 12 120 mV ABC200-1024G 24 240 mV ABC200-1048G 96 480 mV ABC200-1012G 0.6 VDC ABC200-1024G 1.2 VDC ABC200-1048G 2.4 VDC ABC200-10XXG 2 ms 2.5 sec 20 ms ABC200-1012G 3300 μF ABC200-1024G 1800 μF ABC200-1048G 1000 μF See Figure 5 and Figure 6 0 1.5 VO = 10…90% VO nom (see Figure 10) Rise Time Note: For ABC200-1048G, maximum rise time is 30 ms CLoad Capacitive Loading Tamb = 25 °C Europe, Middle East +353 61 225 977 North America +1 408 785 5200 © 2017 Bel Power Solutions & Protection BCD.G0201_AC Asia-Pacific +86 755 298 85888 ABC200 Series 6 Figure 5. Turn-On AC Line 115 VAC, full load (500 ms/div) CH1: VO (3 V/div) CH2: Vin (230 V/div) Figure 7. Turn-Off AC Line 115 VAC, full load (10 ms/div) CH1: VO (3 V/div) CH2: Vin (230 V/div) Figure 9. AC drop out 30ms (50 ms/div), VO restart CH1: VO (3 V/div) CH2: Vin (250 V/div) Figure 6. Turn-On AC Line 230 VAC, full load (500 ms/div) CH1: VO (3 V/div) CH2: Vin (350 V/div) Figure 8. AC drop out 10ms (50 ms/div) CH1: VO (3 V/div) CH2: Vin (250 V/div) Figure 10. VO rise time at 115VACCH1: VO (2 V/div) [email protected] ABC200 Series 7 Figure 11. Load transient VO, 7.5A to 15A (200 us/div), CH1: IO (5 A/div) CH2: VO (200 mV/div) PARAMETER Figure 12. Load transient VO, 15A to 7 A (200 us/div) CH1: IO (5 A/div) CH2: VO (200 mV/div) CONDITIONS / DESCRIPTION MIN NOM MAX UNIT TA Ambient temperature Vi min to Vi max, Io nom, ISB nom -10 +50 °C TAext Extended temp range Derated output +50 +70 °C TS Storage temperature Non-operational -40 +85 °C MAX UNIT PARAMETER F Vo ov Io lim TSD Input Fuses Rating CONDITIONS / DESCRIPTION OV Trigger Point Current Limit Over Temperature on Heat Sinks MIN Not user accessible, time lag characteristic Vi > 90 VAC, -10 °C <Ta < 50 °C NOM 5.0 A ABC200-1012G 14.0 15.0 16.0 VDC ABC200-1024G 28.0 30.0 32.0 VDC ABC200-1048G 53.0 55.0 57.0 VDC ABC200-1012G 18.0 A ABC200-1024G 9.0 A ABC200-1048G 4.5 A 105 °C Automatic shut-down, automatic recovery after cool down. Europe, Middle East +353 61 225 977 North America +1 408 785 5200 © 2017 Bel Power Solutions & Protection BCD.G0201_AC Asia-Pacific +86 755 298 85888 ABC200 Series 8 The AC-DC power supply provides a fixed threshold overvoltage (OV) protection implemented with a HW comparator. Once an OV condition has been triggered, the supply will shut down and latch the fault condition. The latch can be unlocked by disconnecting the supply from the AC mains only. The main output current limitation will decrease with linear derating to 50% at 70 ºC if the ambient (inlet) temperature increases beyond 50 °C (see Figure 13). Figure 13. Output Current Capacity Derating The Out-OK output gives a status indication of the converter and the output voltages. It can be used for control functions such as data protection, central system monitoring or as a part of a self-testing system. Connecting the Out-OK as shown in Figure 14, VOK <1.0 V indicates the output voltage(s) of the converter are within the range. Note: Using the potentiometer, the monitor level tracks the programmed output voltage. In an error condition, if the output voltage is out of range due to overload or an external over voltage, VOK will approach Vp. The output is Figure 14: Power Good signal formed by an NPN transistor. The signal is isolated from the output. Figure 14. Power Good signal [email protected] ABC200 Series 9 NOTE: Most of the immunity requirements are derived from EN 55024:1998/A2:2003. TEST STANDARD / DESCRIPTION CRITERIA ESD Contact Discharge EN 61000-4-2, Level 2 A RF Susceptibility EN 61000-4-3, Level 3 A Fast Transient/Burst EN 61000-4-4, Level 3 B Surge EN 61000-4-5, Class 3 B RF Conducted Immunity EN 61000-4-6, Class 3 A Voltage Dips and Interruptions EN 61000-4-11 C Magnetic Fields EN 61000-4-8, Level 3 A TEST STANDARD / DESCRIPTION Conducted Emission EN55022 / CISPR 22: 0.15 … 30 MHz, QP and AVG, single unit Class A Radiated Emission EN55022 / CISPR 22: 30 MHz … 1 GHz, QP, single unit Class A IEC61000-3-2, Vin = 100 VAC/ 60 Hz, 100% Load Class A IEC61000-3-2, Vin = 240 VAC/ 50 Hz, 100% Load Class A CRITERIA Harmonic Emissions Voltage Fluctuation and Flicker EN61000-3-3 PASS Maximum electric strength testing is performed in the factory according to IEC/EN 60950, and UL 60950. Input-to-output electric strength tests should not be repeated in the field. Bel Power Solutions will not honor any warranty claims resulting from electric strength field tests. PARAMETER Safety Approvals DESCRIPTION / CONDITIONS MIN Input / Case Insulation Safety Rating dC MAX UNIT Basic Input / Output Reinforced Output / Case Functional Primary (L/N) to protective earth (PE) According to safety standard mm Input to case 2121 VDC Input to output 4242 VDC Output and Signals to case 500 VDC Creepage / Clearance Primary to secondary Electrical Strength Test NOM Safety approved to the latest edition of the following standards: CSA/UL60950-1, EN60950-1 and IEC60950-1. CE Mark for LVD CB Approval mm Europe, Middle East +353 61 225 977 North America +1 408 785 5200 © 2017 Bel Power Solutions & Protection BCD.G0201_AC Asia-Pacific +86 755 298 85888 ABC200 Series 10 PARAMETER Dimensions M CONDITIONS / DESCRIPTION MIN NOM MAX UNIT Width 50.8 mm Height 36.6 mm Depth 101.6 mm 0.2 kg Weight AIR FLOW DIRECTION Figure 15. Side view 1 Figure 16. Side view 2 [email protected] ABC200 Series 11 Figure 17. Top view Figure 18. Front view NOTE: A 3D step file of the power supply casing is available on request. PIN NAME DESCRIPTION J1-1 Live AC Input Live J1-2 NA NA J1-3 Neutral AC Input Neutral Pin 1-3(Insider Row) -Vo +12V / +24V / +48V output return Pin 4-6(Outside Row) +Vo +12V / +24V / +48V output J3-1 Power Good RTN Power OK signal output return J3-2 Power Good Power OK signal output J3-3 Vo Sense + Main output positive sense J3-4 Vo Sense - Main output negative sense Input J1 Output J2 Signal J3 NUCLEAR AND MEDICAL APPLICATIONS - Products are not designed or intended for use as critical components in life support systems, equipment used in hazardous environments, or nuclear control systems. TECHNICAL REVISIONS - The appearance of products, including safety agency certifications pictured on labels, may change depending on the date manufactured. Specifications are subject to change without notice. Europe, Middle East +353 61 225 977 North America +1 408 785 5200 © 2017 Bel Power Solutions & Protection BCD.G0201_AC Asia-Pacific +86 755 298 85888