Vishay MAL215838392E3 Aluminum capacitors power ultra long life snap-in Datasheet

158 PUL-SI
Vishay BCcomponents
Aluminum Capacitors
Power Ultra Long Life Snap-In
FEATURES
• Polarized
aluminum
non-solid electrolyte
electrolytic
capacitors,
• Large types, very small dimensions, cylindrical
aluminum case, insulated with a blue sleeve
RoHS
COMPLIANT
• Low ESR, high ripple current capability
• Long useful life: up to 5000 hours at 105 °C
• Keyed polarity version available
Fig.1 Component outlines
058/059
PLL-SI
158
PUL-SI
miniaturized
85 °C
APPLICATIONS
156
PUM-SI
• General purpose, industrial
audio/video systems
• Standard and switched mode power supplies
VALUE
Nominal case sizes
(Ø D x L in mm)
and
• Smoothing and filtering
QUICK REFERENCE DATA
DESCRIPTION
telecommunication
• Energy storage in pulse systems
22 x 25
to 35 x 50
MARKING
Rated capacitance range
(E6/E12 series), CR
560 µF to 47 000 µF
The capacitors are marked (where possible) with the
following information:
± 20 %
Tolerance on CR
Rated voltage range, UR
• Rated capacitance (in µF)
16 V to 100 V
Category temperature range
• Tolerance on rated capacitance, code letter in accordance
with IEC 60062 (M for ± 20 %)
- 40 °C to + 105 °C
Endurance test at 105 °C
2000 hours
Useful life at 105 °C
• Rated voltage (in V)
5000 hours
Useful life at 40 °C,
1.9 x IR applied
• Date code (YYMM)
125 000 hours
Shelf life at 0 V, 105 °C
• Name of manufacturer
• Code for factory of origin
500 hours
Based on sectional
specification
• ‘-’ sign to identify the negative terminal, visible from the top
and side of the capacitor
IEC 60384-4/EN130300
Climatic category IEC 60068
• Code number
40/105/56
• Climatic category in accordance with IEC 60068
SELECTION CHART FOR CR, UR AND RELEVANT NOMINAL CASE SIZES (Ø D X L in mm)
CR
(µF)
UR (V)
16
25
40
50
63
80
100
560
-
-
-
-
-
-
22 x 25
820
-
-
-
-
-
22 x 25
22 x 30
-
-
-
-
-
-
22 x 35
-
-
-
-
-
-
25 x 30
-
-
-
-
22 x 25
22 x 30
25 x 35
-
-
-
22 x 25
22 x 30
22 x 35
-
-
-
-
-
-
25 x 30
25 x 40
-
-
-
-
-
25 x 35
-
-
-
-
-
-
-
30 x 30
-
-
22 x 25
22 x 30
22 x 35
25 x 40
30 x 35
-
-
-
-
25 x 30
30 x 30
-
1000
1200
1500
1800
2200
Document Number: 28375
Revision: 18-Aug-08
For technical questions, contact: [email protected]
www.vishay.com
1
158 PUL-SI
Aluminum Capacitors
Power Ultra Long Life Snap-In
Vishay BCcomponents
SELECTION CHART FOR CR, UR AND RELEVANT NOMINAL CASE SIZES (Ø D X L in mm)
UR (V)
CR
(µF)
16
25
-
2700
3300
3900
4700
5600
10 000
12 000
15 000
50
63
80
100
-
22 x 35
-
-
30 x 40
-
-
-
25 x 30
25 x 35
30 x 35
-
-
22 x 25
22 x 30
-
25 x 40
25 x 50
30 x 50
-
-
-
25 x 35
30 x 30
-
35 x 35
-
-
22 x 35
22 x 45
-
30 x 40
35 x 40
-
-
25 x 30
25 x 40
30 x 35
-
-
-
22 x 30
22 x 40
-
30 x 40
35 x 35
35 x 50
-
-
-
30 x 30
-
-
-
22 x 25
-
-
25 x 50
-
35 x 40
-
-
-
25 x 35
30 x 35
35 x 35
-
-
-
22 x 35
-
30 x 40
30 x 50
35 x 50
-
-
25 x 30
30 x 30
-
35 x 40
-
-
6800
8200
40
-
22 x 30
22 x 40
25 x 50
-
35 x 45
-
-
-
25 x 35
30 x 35
35 x 35
-
-
-
22 x 35
25 x 40
30 x 40
35 x 40
35 x 50
-
-
25 x 30
30 x 30
35 x 30
-
-
-
-
22 x 40
-
-
35 x 45
-
-
25 x 35
30 x 35
35 x 35
-
-
-
-
25 x 40
30 x 40
35 x 45
-
-
-
-
-
-
35 x 50
-
-
-
-
30 x 35
35 x 35
-
-
-
-
-
30 x 40
30 x 50
-
-
-
-
-
-
35 x 45
-
-
-
-
-
35 x 35
-
-
-
-
-
-
30 x 50
35 x 50
-
-
-
-
-
35 x 40
-
-
-
-
-
-
39 000
35 x 45
-
-
-
-
-
-
47 000
35 x 50
-
-
-
-
-
-
18 000
22 000
27 000
33 000
DIMENSIONS in millimeters AND AVAILABLE FORMS
TWO TERMINAL SNAP-IN
ØD
+ TERMINAL
L + 2 max.
L
- TERMINAL
10 ± 0.1
+0
5.8 - 1 mm
Bottom view
Ø 2 ± 0.1 (2 x)
The minus terminal can be marked with a black dot or with an
imprinted ‘−’ sign.
Fig.2 Two terminal snap-in
www.vishay.com
2
Fig.3 Mounting hole diagram
For technical questions, contact: [email protected]
Document Number: 28375
Revision: 18-Aug-08
158 PUL-SI
Aluminum Capacitors
Power Ultra Long Life Snap-In
Vishay BCcomponents
THREE TERMINAL SNAP-IN
Ø 2 ± 0.1
(2 x)
Ø 2.5
± 0.1
ØD
+ TERMINAL
L
- TERMINAL
minus pole
marking
Bottom view
10
± 0.1
3.3
± 0.1
L + 2 max
4 ± 0.5
4.75 ± 0.1
The negative terminal has TWO pins which are BOTH electrically
connected.
The 10 mm spacing of the 2 pin snap-in is used as the base layout
and a third hole is added.
The third hole is closer to the negative primary hole so that
polarization is always maintained, together with added mechanical
stability.
Fig.4 Three terminal snap-in
Fig.5 Mounting hole diagram
Table 1
DIMENSIONS in millimeters, MASS AND PACKAGING QUANTITIES
NOMINAL
CASE SIZE
ØDxL
Ø Dmax.
Lmax.
MASS
(g)
PACKAGING QUANTITIES
(units per box)
CARDBOARD BOX DIMENSIONS
LxWxH
22 x 25
23
27
≈ 12
100
260 x 250 x 39
22 x 30
23
32
≈ 16
100
260 x 250 x 44
22 x 35
23
37
≈ 20
100
260 x 250 x 49
22 x 40
23
42
≈ 23
100
260 x 250 x 54
25 x 30
26
32
≈ 22
100
290 x 280 x 44
25 x 35
26
37
≈ 24
100
290 x 280 x 49
25 x 40
26
42
≈ 27
100
290 x 280 x 54
25 x 50
26
52
≈ 38
100
290 x 280 x 64
30 x 30
31
32
≈ 30
100
340 x 330 x 44
30 x 35
31
37
≈ 35
100
340 x 330 x 49
30 x 40
31
42
≈ 40
100
340 x 330 x 54
30 x 50
31
52
≈ 50
100
340 x 330 x 64
35 x 35
36
37
≈ 48
50
390 x 198 x 49
35 x 40
36
42
≈ 55
50
390 x 198 x 54
35 x 45
36
47
≈ 63
50
390 x 198 x 59
35 x 50
36
52
≈ 72
50
390 x 198 x 64
Document Number: 28375
Revision: 18-Aug-08
For technical questions, contact: [email protected]
www.vishay.com
3
158 PUL-SI
Aluminum Capacitors
Power Ultra Long Life Snap-In
Vishay BCcomponents
ORDERING EXAMPLE
ELECTRICAL DATA
SYMBOL
Electrolytic capacitor 158 series
3900 µF/80 V; ± 20 %
Nominal case size: Ø 30 x 40 mm
DESCRIPTION
CR
rated capacitance at 100 Hz
IR
rated RMS ripple current at 100 Hz, 105 °C
IL5
max. leakage current after 5 minutes at UR
ESR
typ./max. equivalent series resistance at 100 Hz (1)
Z
typ./max. impedance at 10 kHz
Note
(1) ESR at 120 Hz is approximately 0.95 x ESR 100 Hz
• Unless otherwise specified, all electrical values in Table 2 apply
at Tamb = 20 °C, P = 86 to 106 kPa, RH = 45 to 75 %
2-terminal snap-in:
Ordering code: MAL2 158 32392 E3
Former 12NC: 2222 158 32392
3-terminal snap-in:
Ordering code: MAL2 158 72392 E3
Former 12NC: 2222 158 72392
Table 2
ELECTRICAL DATA AND ORDERING INFORMATION
UR
(V)
16
25
ORDERING
CODE
MAL2158.......
NOMINAL
CASE SIZE
ØDxL
(mm)
IR
100 Hz
105 °C
(A)
IR
10 kHz
105 °C
(A)
IL5
5 min
(mA)
MAX. ESR
100 Hz (1)
(mΩ)
MAX. Z
10 kHz
(mΩ)
5600
22 x 25
2.50
2.95
0.18
111
98
15562E3
55562E3
8200
22 x 30
3.10
3.66
0.27
79
70
15822E3
55822E3
10 000
22 x 35
3.56
4.20
0.32
65
58
15103E3
55103E3
10 000
25 x 30
3.42
4.04
0.32
70
63
25103E3
65103E3
12 000
22 x 40
4.00
4.72
0.39
56
50
15123E3
55123E3
12 000
25 x 35
3.91
4.61
0.39
59
53
25123E3
65123E3
15 000
25 x 40
4.39
5.18
0.48
49
45
25153E3
65153E3
15 000
30 x 30
3.80
4.48
0.48
61
55
35153E3
75153E3
18 000
30 x 35
4.36
5.14
0.58
50
46
35183E3
75183E3
22 000
30 x 40
4.85
5.72
0.71
43
39
35223E3
75223E3
27 000
35 x 35
4.49
5.30
0.87
49
43
45273E3
85273E3
33 000
30 x 50
5.70
6.73
1.06
33
31
35333E3
75333E3
33 000
35 x 40
4.97
5.86
1.06
42
37
45333E3
85333E3
39 000
35 x 45
5.42
6.40
1.25
37
33
45393E3
85393E3
47 000
35 x 50
5.80
6.84
1.51
33
30
45473E3
85473E3
3300
22 x 25
2.27
2.68
0.17
130
105
16332E3
56332E3
4700
22 x 30
2.82
3.33
0.24
93
76
16472E3
56472E3
6800
22 x 35
3.37
3.98
0.34
69
57
16682E3
56682E3
6800
25 x 30
3.25
3.84
0.34
74
62
26682E3
66682E3
8200
22 x 40
3.79
4.47
0.41
58
49
16822E3
56822E3
8200
25 x 35
3.72
4.39
0.41
62
52
26822E3
66822E3
10 000
25 x 40
4.18
4.93
0.50
52
44
26103E3
66103E3
10 000
30 x 30
3.65
4.31
0.50
64
55
36103E3
76103E3
12 000
30 x 35
4.19
4.94
0.60
53
46
36123E3
76123E3
15 000
30 x 40
4.66
5.50
0.75
45
39
36153E3
76153E3
18 000
35 x 35
4.36
5.14
0.90
51
43
46183E3
86183E3
22 000
30 x 50
5.52
6.51
1.10
35
31
36223E3
76223E3
22 000
35 x 40
4.83
5.70
1.10
44
37
46223E3
86223E3
27 000
35 x 45
5.24
6.18
1.35
39
33
46273E3
86273E3
33 000
35 x 50
5.32
6.27
1.65
36
31
46333E3
86333E3
CR
100 Hz
(µF)
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For technical questions, contact: [email protected]
2-TERM.
3-TERM.
Document Number: 28375
Revision: 18-Aug-08
158 PUL-SI
Aluminum Capacitors
Power Ultra Long Life Snap-In
Vishay BCcomponents
ELECTRICAL DATA AND ORDERING INFORMATION
UR
(V)
40
50
63
ORDERING
CODE
MAL2158.......
NOMINAL
CASE SIZE
ØDxL
(mm)
IR
100 Hz
105 °C
(A)
IR
10 kHz
105 °C
(A)
IL5
5 min
(mA)
MAX. ESR
100 Hz (1)
(mΩ)
MAX. Z
10 kHz
(mΩ)
2200
22 x 25
2.17
2.65
0.18
131
100
17222E3
57222E3
3300
22 x 30
2.73
3.33
0.27
91
70
17332E3
57332E3
3900
22 x 35
3.12
3.81
0.32
77
59
17392E3
57392E3
3900
25 x 30
3.02
3.68
0.32
83
65
27392E3
67392E3
4700
22 x 40
3.52
4.29
0.38
65
51
17472E3
57472E3
5600
25 x 35
3.53
4.31
0.45
63
51
27562E3
67562E3
6800
30 x 30
3.39
4.14
0.55
69
56
37682E3
77682E3
8200
25 x 50
4.72
5.76
0.66
44
36
27822E3
67822E3
8200
30 x 35
3.90
4.76
0.66
57
47
37822E3
77822E3
10 000
30 x 40
4.36
5.32
0.80
48
40
37103E3
77103E3
12 000
35 x 35
4.00
4.88
0.96
56
45
47123E3
87123E3
15 000
35 x 45
4.99
6.09
1.20
42
35
47153E3
87153E3
18 000
35 x 50
5.36
6.54
1.44
38
31
47183E3
87183E3
1500
22 x 25
1.99
2.43
0.15
148
102
11152E3
51152E3
2200
22 x 30
2.50
3.05
0.22
104
73
11222E3
51222E3
2700
22 x 35
2.88
3.51
0.27
85
60
11272E3
51272E3
2700
25 x 30
2.81
3.43
0.27
91
66
21272E3
61272E3
3300
22 x 40
3.27
3.99
0.33
71
51
11332E3
51332E3
3300
25 x 35
3.23
3.94
0.33
75
55
21332E3
61332E3
3900
25 x 40
3.62
4.42
0.39
64
47
21392E3
61392E3
4700
30 x 30
3.24
3.95
0.47
74
57
31472E3
71472E3
5600
25 x 50
4.43
5.40
0.56
48
36
21562E3
61562E3
5600
30 x 35
3.73
4.55
0.56
61
47
31562E3
71562E3
6800
30 x 40
4.17
5.09
0.68
52
41
31682E3
71682E3
8200
35 x 35
3.88
4.73
0.82
61
46
41822E3
81822E3
10 000
35 x 40
4.33
5.28
1.00
52
40
41103E3
81103E3
12 000
35 x 45
4.72
5.76
1.20
46
35
41123E3
81123E3
1200
22 x 25
2.07
2.53
0.16
137
100
18122E3
58122E3
1500
22 x 30
2.49
3.04
0.19
107
78
18152E3
58152E3
2200
22 x 35
3.00
3.66
0.26
79
58
18222E3
58222E3
2200
25 x 30
2.90
3.54
0.28
85
64
28222E3
68222E3
2700
25 x 35
3.34
4.07
0.34
70
53
28272E3
68272E3
3300
25 x 40
3.76
4.59
0.42
59
45
28332E3
68332E3
3300
30 x 30
3.28
4.00
0.42
74
58
38332E3
78332E3
3900
30 x 35
3.77
4.60
0.50
61
48
38392E3
78392E3
4700
30 x 40
4.22
5.15
0.60
52
41
38472E3
78472E3
5600
35 x 35
3.97
4.84
0.71
59
47
48562E3
88562E3
6800
30 x 50
5.04
6.15
0.86
40
33
38682E3
78682E3
6800
35 x 40
4.42
5.39
0.86
51
40
48682E3
88682E3
8200
35 x 45
4.82
5.88
1.04
45
35
48822E3
88822E3
10 000
35 x 50
5.17
6.31
1.26
40
32
48102E3
88102E3
CR
100 Hz
(µF)
Document Number: 28375
Revision: 18-Aug-08
For technical questions, contact: [email protected]
2-TERM.
3-TERM.
www.vishay.com
5
158 PUL-SI
Aluminum Capacitors
Power Ultra Long Life Snap-In
Vishay BCcomponents
ELECTRICAL DATA AND ORDERING INFORMATION
UR
(V)
80
100
ORDERING
CODE
MAL2158.......
NOMINAL
CASE SIZE
ØDxL
(mm)
IR
100 Hz
105 °C
(A)
IR
10 kHz
105 °C
(A)
IL5
5 min
(mA)
MAX. ESR
100 Hz (1)
(mΩ)
MAX. Z
10 kHz
(mΩ)
2-TERM.
3-TERM.
820
22 x 25
1.44
1.76
0.14
422
397
12821E3
52821E3
1200
22 x 30
1.82
2.22
0.20
291
274
12122E3
52122E3
1500
22 x 35
2.12
2.59
0.24
234
221
12152E3
52152E3
1500
25 x 30
2.10
2.56
0.24
240
228
22152E3
62152E3
1800
25 x 35
2.41
2.94
0.29
201
189
22182E3
62182E3
2200
25 x 40
2.74
3.34
0.36
166
156
22222E3
62222E3
2200
30 x 30
2.55
3.11
0.36
180
172
32222E3
72222E3
2700
30 x 35
2.93
3.57
0.44
147
141
32272E3
72272E3
3300
25 x 50
3.46
4.22
0.53
114
109
22332E3
62332E3
3900
30 x 40
3.39
4.14
0.63
110
106
32392E3
72392E3
4700
35 x 35
3.29
4.01
0.76
110
107
42472E3
82472E3
5600
35 x 40
3.69
4.50
0.90
93
90
42562E3
82562E3
CR
100 Hz
(µF)
6800
35 x 50
4.43
5.40
1.09
75
71
42682E3
82682E3
560
22 x 25
1.33
1.62
0.12
461
412
19561E3
59561E3
820
22 x 30
1.69
2.06
0.17
318
284
19821E3
59821E3
1000
22 x 35
1.95
2.38
0.20
261
234
19102E3
59102E3
1000
25 x 30
1.95
2.38
0.20
267
240
29102E3
69102E3
1200
25 x 35
2.23
2.72
0.24
223
200
29122E3
69122E3
1500
25 x 40
2.56
3.12
0.30
180
162
29152E3
69152E3
1800
30 x 30
2.49
3.04
0.36
172
158
39182E3
79182E3
2200
30 x 35
2.87
3.50
0.44
141
129
39222E3
79222E3
2700
30 x 40
3.24
3.95
0.54
117
108
39272E3
79272E3
3300
30 x 50
3.87
4.72
0.66
94
87
39332E3
79332E3
3300
35 x 35
3.19
3.89
0.66
115
107
49332E3
89332E3
3900
35 x 40
3.58
4.37
0.78
98
91
49392E3
89392E3
4700
35 x 50
4.29
5.23
0.94
78
73
49472E3
89472E3
ADDITIONAL ELECTRICAL DATA
PARAMETER
CONDITIONS
VALUE
Voltage
Surge voltage
Us = 1.15 x UR
Reverse voltage
Urev ≤ 1 V
Current
Leakage current
After 1 minute at UR
IL1 ≤ 0.006 CR x UR + 4 µA
After 5 minutes at UR
IL5 ≤ 0.002 CR x UR + 4 µA
Inductance
Equivalent series inductance (ESL)
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All case sizes
typ. 19 nH
max. 25 nH
For technical questions, contact: [email protected]
Document Number: 28375
Revision: 18-Aug-08
158 PUL-SI
Aluminum Capacitors
Power Ultra Long Life Snap-In
Vishay BCcomponents
RIPPLE CURRENT AND USEFUL LIFE
MGA454
2.7
IA
IR
2.6
2.5
2.4
2.3
2.2
2.1
2.0
1.9
2
1 2
1. 5
1.
1.8
life multiplier
5
2.
3
1.7
4
5
1.6
7
1.3
IA = actual ripple current at 100 Hz
IR = rated ripple current at 100 Hz and 105 °C
(1) Useful life at 105 °C and I applied: 5000 hours
R
20
30
40
60 0
10 0
15 0
20 0
30 0
40 0
60
1.4
10
15
1.5
1.2
1.1
1.0
0.8
0.5
0.0
40
50
60
(1)
70
80
90
100
110
Tamb (˚C)
Fig.6 Multiplier of useful life as a function of ambient temperature and ripple current load
Table 3
MULTIPLIER OF RIPPLE CURRENT (IR) AS A FUNCTION OF FREQUENCY
IR MULTIPLIER
FREQUENCY
(Hz)
UR = 16 to 25 V
UR = 40 to 100 V
50
0.93
0.91
100
1.00
1.00
200
1.04
1.05
400
1.07
1.09
1000
1.11
1.13
2000
1.13
1.15
4000
1.15
1.18
≥ 10 000
1.18
1.22
Document Number: 28375
Revision: 18-Aug-08
For technical questions, contact: [email protected]
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7
158 PUL-SI
Vishay BCcomponents
Aluminum Capacitors
Power Ultra Long Life Snap-In
Table 4
TEST PROCEDURES AND REQUIREMENTS
TEST
NAME OF TEST
Endurance
PROCEDURE
(quick reference)
REFERENCE
REQUIREMENTS
IEC 60384-4/
Tamb = 105 °C; UR applied;
ΔC/C: ± 15 %
EN130300
2000 hours
ESR ≤ 1.3 x spec. limit
subclause 4.13
Z ≤ 2 x spec. limit
IL5 ≤ spec. limit
Useful life
CECC 30301
Tamb = 105 °C; UR and IR applied;
ΔC/C: ± 20 %
subclause 1.8.1
5000 hours
ESR ≤ 3 x spec. limit
Z ≤ 3 x spec. limit
IL5 ≤ spec. limit
no short or open circuit,
no visible damage
total failure percentage:
UR : ≤ 1 %
Shelf life
(storage at
high temperature)
IEC 60384-4/
Tamb = 105 °C; no voltage applied;
ΔC/C: ± 15 %
EN130300
500 hours
ESR ≤ 1.5 x spec. limit
After test: UR to be applied for 30 minutes,
IL5 ≤ 2 x spec. limit
subclause 4.17
24 hours to 48 hours before measurement
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For technical questions, contact: [email protected]
Document Number: 28375
Revision: 18-Aug-08
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Vishay
Disclaimer
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Document Number: 91000
Revision: 18-Jul-08
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