Small-Sized, Low Profile Wire-to-Board Connector for Power Supply DF61Y Series Diagram to explain the ViSe Locking Design Insertion operation is similar to vertical mating. However, the contact is actually inserted at an angle, and ensures high retention force in upper direction. (Cable tensile strength : A minimum of 10N) Jan.1.2017 Copyright 2017 HIROSE ELECTRIC CO., LTD. All Rights Reserved. Before mating After mating ■Features Fig.1 1. Proprietary ViSe Lock design The lock on the cable side has been strengthened with our proprietary ViSe Lock mechanism * , preventing cables from being easily disconnected due to tough routing or an excessive load. (*ViSe lock : Vertical-insertion Swing-extraction) (Fig.1) ※Patent pending Improved operation through vertical mating and reduced wasted space Vertical mating type Capable of mounting other components (Enhanced PCB designing freedom) 2. Improved operation through vertical mating Eliminates wasted board space : Vertical insertion eliminates the board space required for horizontal mating and enhances assembly (Enhanced PCB design freedom) (Fig.2) Improved insertion. Mating port visually locates from above Horizontal mating type Wasted space 3. Small-sized and low profile, with high withstanding voltage and current (H=2mm, 24AWG : 4A Max) In spite of the small size on a 2.2mm contact pitch, high voltage of 350V is achieved by ensuring creepage distance. Using high conductivity material for the socket contact and lowering contact resistance through optimized contact force, high-current capability is realized. Difficult insertion caused by inability to visually locating the mating port Fig.2 Long creepage distance 4. High heat-resistance Operating temperature limit of 105°C. Contact separation 5. Halogen-free Use of chlorine or bromine are within standards values. *As defined by IEC61249-2-21 Br 900ppm max, Cl 900ppm max, Br+Cl 1,500ppm max Creepage distance is achieved by providing a housing wall between contacts. Fig.3 2016.12 1 DF61Y Series●Small-Sized, Low Profile Wire-to-Board Connector for Power Supply ■Product Specifications Current Rating 3.0A (28 AWG) 3.2A (26 AWG) 4.0A (24 AWG) Voltage Rating AC/DC 350V Ratings Jan.1.2017 Copyright 2017 HIROSE ELECTRIC CO., LTD. All Rights Reserved. Item 1. Insulation resistance 2. Withstand voltage 3. Contact resistance 4. Vibration Resistance Operating Temperature Range Operating Humidity Range -40 to +105ç (Note 1) 20 to 80% Storage Temperature Range Storage Humidity Range -10 to +60ç (Note 2) 40 to 70% (Note 2) Specifications Conditions 1000Mø min. Measured at DC 500V No flashover or breakdown 10mø max. AC 1,200V is applied for 1 minute. Measured at 1mA and no higher than 20mV 10 cycles in each of three directions at frequency 10-55 Hz, half amplitude 0.75mm Accelerated velocity : 490m/s2, for 11ms, half-sine in 3 directions, 3 times for each of the three directions Temperature : 40±2ç ; humidity : 90 to 95%, left as it is for 96 hours -55ç : 30 minutes → 5 - 35ç : 2 - 3 minutes → 105℃ : 30 minutes → 5 - 35ç : 2 - 3 minutes) 5 cycles 30 mating cycles Reflow : according to the recommended temperature profile Hand soldering : temperature of soldering iron at 350ç±10ç for 3 seconds No electrical discontinuity for 1µs or longer 5. Shock Resistance No electrical discontinuity for 1µs or longer 6. Moistureresistance Contact resistance : 20mø max. Insulation resistance : 500Mø min. 7. Temperature cycles Contact resistance : 20mø max. Insulation resistance : 500Mø min. 8. Durability Contact resistance : 20mø max. 9. Resistance to solder heat The resin components will not become deformed or lose performance due to deformities Note 1 : Includes the temperature rise caused by current flow. Note 2 : The storage condition refers to long-term storage of the product on the shelf before assembly. Please use the operating temperature for temporary storage such as pre-assembly and during shipping. ■Materials / Finish Product Part Insulator Contact Insulator Contact Header Crimp socket Crimp contact Materials LCP Brass LCP Copper Alloy Finish Natural Tin Plated Natural Tin Plated UL specification UL94V-0 − UL94V-0 − ■Product Number Structure Refer to the chart below when determining the product specifications from the product number. Please select from the product numbers listed in this catalog when placing orders. ●Header connector DF 61Y - * P - 2.2 V ❶ ❷ ❸ ❹ ❺ ❻ ❶Series Name：DF ❺Pitch : 2.2mm ❷Series No. : 61Y ❻Mounting style Ｖ : SMT Veritical Type ❸Number of contacts : 2 ❹Connector type P : Header ●Socket connector DF 61Y - * S - 2.2 C ❶ ❷ ❸ ❹ ❺ ●Crimp contact DF 65 - 2428 SCF ❶ 2 ❷ ❻ ❶Series Name : DF ❺Pitch : 2.2mm ❷Series No. : 61Y ❻Termination form C : crimp socket ❸Number of contacts : 2 ❹Connector type S：socket ❶Applicable wire size 2428：24 to 28 AWG ❷Packaging style SCF : Socket contact・Reel DF61Y Series●Small-Sized, Low Profile Wire-to-Board Connector for Power Supply ■Straight pin header (SMT) 5.1 Contact No.1 Contact No.2 2.2 2 1.15 Vacuum area 0.65 1.63 7.35 7.3 0.2 A 3.21 HRS mark Cavity No. ●Recommended PCB layout (t=1mm) 0.145 +0.1 0 5.75 +0.1 0 1.24 +0.1 0 1.15 +0.1 0 2 4.05 +0.1 0 2 +0.1 0 4.5±0.05 1.35 +0.1 0 4.3±0.05 Part No. HRS No. No. of Contacts Color [Specification Number]** DF61Y-2P-2.2V （23） 666-5100-3 23 2 Natural (23) : Tin plated, embossed packaging Note 1 : This product is sold per reel with 3,000 connectors pcs/reel. Please order by reel quantities. 2 If the area contains a pattern and used at the rated voltage of 350V, the creepage distance could be insufficient. ●Tape and Reel Dimensions Product Label Ø１． ５ sprocket hole far side +2 0 24.4 Ø80±1 Unreeling direction 2± 1± Ø2 0.8 R1 0.5 0.2 ＋ 0 8±0.1 .5 2±0.1 4±0.1 Ø1 1.75±0.1 0.2 30.4MAX Ø380± 2 ＋0.2 Ø13± 22.25ࠉ0 11.5± 0.1 (24) Jan.1.2017 Copyright 2017 HIROSE ELECTRIC CO., LTD. All Rights Reserved. 5.1 Unreeling direction 3 DF61Y Series●Small-Sized, Low Profile Wire-to-Board Connector for Power Supply ■Crimp socket 2.2 1.77 4.4 1.9 Jan.1.2017 Copyright 2017 HIROSE ELECTRIC CO., LTD. All Rights Reserved. 6.06 3.84 1.55 Part No. HRS No. No. of Contacts Color [Specification Number]** DF61Y-2S-2.2C (13) 666-5101-6 13 2 Natural (13) : 1,000 pcs/pack Note : Each package contains 1,000 pcs/pack. Please order in full package quantities. ■Crimp contact 1.15 0.92 4.15 3 0.65 2.3 4.3 0.9 1.07 1.45 2.95 4.5 Part No. DF65-2428SCF Ø1 .2 HRS No. Packaging Quantity Finish 666-6003-2 00 Reel (Note 1) 18,000 Tin plated Note 1 : This product is delivered in 18,000 pieces per reels. Please place orders in multiples of 18,000 pieces. ●Applicable wire (Tin plated annealed copper wire) Wire size (Stranded wire conductor) Jacket outer diameter 24AWG (11/Ø0.16mm) Ø1.11mm 26AWG (7/Ø0.16mm) Ø0.98mm 28AWG (7/Ø0.127mm) Ø0.88mm Recommended cable Strip length UL10368 1.4 to 1.8mm Note 1 : When using other than the recommended wire, contact your nearest Hirose sales representative. Note 2 : The strip length is a reference value. Please make adjustments so finished crimps will meet the specified values. Refer to the crimping quality standards (ATAD-H0733-00) for details. ■Tools Type Applicator Press Hand crimping tool Contact extraction tool Part No. HRS No. AP105-DF65-2428S 901-4630-0 00 CM-105C 901-0001-0 00 HT305/DF65-2428S 550-0306-8 00 DF-C-PO(B) 550-0179-2 00 Applicable contact DF65-2428SCF Note : If any trouble has occurred due to tools other than the designated tool, Hirose bears no respoisibility for any trouble. 4 DF61Y Series●Small-Sized, Low Profile Wire-to-Board Connector for Power Supply BOperating Precautions 1. Recommended Temperature Profile (Lead-free soldering possible) 10sec MAX MAX 250ç 250 TEMPERATURE(ç) Jan.1.2017 Copyright 2017 HIROSE ELECTRIC CO., LTD. All Rights Reserved. 220ç 200 180ç 150 100 50 0 90 to 120sec 60sec MAX PRE-HEATING TIME SOLDERING TIME TIME (sec.) [Applicable Conditions] 1. Peak Temperature : MAX 250ç 2. Heated Area : 220ç or above, within 60 sec. 3. Pre-heating Area : 150 to 180ç, 90 to 120 sec. 4. Number of Operation : Twice or less * The contact lead area was measured. The conditions may change depending on the types and manufacturers of cream solder, PCB size, and conditions of other materials used for soldering. Please fully check the soldering condition before use. [Remarks 1] This temperature profile is our recommended value. 2. Recommended Hand Solder Conditions 3. Recommended Screen Thickness, Aperture Opening Rate (Pattern Area Ratio) 4. PCB Warpage Soldering iron temperature : 350±10℃, soldering time : within 3 seconds Thickness 0.1mm, aperture opening rate : 100% 0.02mm Max at the center of connector with the both edges of the connector as the baseline 5. Cleaning Condition Cleaning with IPA is possible. (Cleaning is not recommended as it may change the feel of insertion/extraction, etc. Please consult with us when using other types of cleaning agents.) 6. Precautions ■ Insertion/extraction of the connector while not mounted to the PCB may cause breakage or deformation to the contact. ■ Do not apply flux at the time of hand soldering, as it may result in flux rise. ■ This product may have slightly different hue on molded items, however, they do not affect the product performance. ■ See the separate “DF61Y Insertion/Extraction Procedure Manual” for handling precautions at the time of insertion and extraction. 5 DF61Y Series●Small-Sized, Low Profile Wire-to-Board Connector for Power Supply Usage Recommendations 7. Insertion and removal operation Insertion operation Insertion operation shall be carried out in steps (1) placing the crimp socket, (2) insertion, and (3) check the mated state. (1) Placing the crimp socket Place the crimp socket so that the friction locks in 4 places in front and behind the crimp socket come into contact with the header. Jan.1.2017 Copyright 2017 HIROSE ELECTRIC CO., LTD. All Rights Reserved. Friction lock When crimp socket is correctly aligned, the top of the crimp socket is parallel to the board. (2) Insertion Press down on the center of the crimp socket, and mating is complete. Press down at the center. Mating is complete. (3) Checking the mated state Check if the crimp socket is securely mated. If one end floats or is mated at an angle, unmate, and mate it again. When the crimp socket is inserted, it is possible that only the friction lock on the cable side is inserted, as shown in the Figure below. In this case, push the non-cable side of the crimp socket to correctly mate. Push the non-cable side of the crimp socket. If the connector is inserted when the crimp socket isn't placed correctly, it is possible that only the friction lock on the non-cable side is inserted, as shown in the Figure below. In this case, unmate, and mate again. Forcible mating will lower the retention force. Insert again. 6 DF61Y Series●Small-Sized, Low Profile Wire-to-Board Connector for Power Supply 7. Insertion and removal operation If the connector is inserted when the crimp socket isn't placed correctly, it is possible that only the friction lock on the non-cable side is inserted, as shown in the Figure below. In this case, unmate , and mate again. Forcible mating will lower the retention force. Jan.1.2017 Copyright 2017 HIROSE ELECTRIC CO., LTD. All Rights Reserved. Release tab Raise the tab Raise the entire crimp socket, to complete un-mating Use the tab to help release . If the connector is forcibly removed by pulling the cable, cable disconnection and connector breakage will occur. 7 Jan.1.2017 Copyright 2017 HIROSE ELECTRIC CO., LTD. All Rights Reserved. DF61Y Series●Small-Sized, Low Profile Wire-to-Board Connector for Power Supply Powered by TCPDF (www.tcpdf.org) USA: HIROSE ELECTRIC (U.S.A.), INC. HEADQUARTERS CHICAGO OFFICE 2300 Warrenville Road, Suite 150, Downers Grove, IL 60515 Phone : +1-630-282-6700 http://www.hirose.com/us/ USA: HIROSE ELECTRIC (U.S.A.), INC. SAN JOSE OFFICE 2841 Junction Ave, Suite 200 San Jose, CA. 95134 Phone : +1-408-253-9640 Fax : +1-408-253-9641 http://www.hirose.com/us/ USA: HIROSE ELECTRIC (U.S.A.), INC. DETROIT OFFICE (AUTOMOTIVE) 17197 N. Laurel Park Drive, Suite 253, Livonia, MI 48152 Phone : +1-734-542-9963 Fax : +1-734-542-9964 http://www.hirose.com/us/ THE NETHERLANDS: HIROSE ELECTRIC EUROPE B.V. Hogehillweg #8 1101 CC Amsterdam Z-O Phone : +31-20-6557460 Fax : +31-20-6557469 http://www.hirose.com/eu/ GERMANY: HIROSE ELECTRIC EUROPE B.V. GERMAN BRANCH Schoenbergstr. 20, 73760 ostfildern Phone : +49-711-456002-1 Fax : +49-711-456002-299 http://www.hirose.com/eu/ GERMANY: HIROSE ELECTRIC EUROPE B.V. 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BEIJING BRANCH A1001, Ocean International Center, Building 56# East 4th Ring Middle Road, ChaoYang District, Beijing, 100025 Phone : +86-10-5165-9332 Fax : +86-10-5908-1381 http://www.hirose.com/cn/ CHINA: HIROSE ELECTRIC TECHNOLOGIES (SHENZHEN) CO., LTD. Room 09-13, 19/F, Office Tower Shun Hing Square, Di Wang Commercial Centre, 5002 Shen Nan Dong Road, Shenzhen City, Guangdong Province, 518008 Phone : +86-755-8207-0851 Fax : +86-755-8207-0873 http://www.hirose.com/cn/ HONG KONG: HIROSE ELECTRIC HONGKONG TRADING CO., LTD. Room 1001, West Wing, Tsim Sha Tsui Centre, 66 Mody Road, Tsim Sha Tsui East, Kowloon, Hong Kong Phone : +852-2803-5338 Fax : +852-2591-6560 http://www.hirose.com/hk/ TAIWAN: HIROSE ELECTRIC TAIWAN CO., LTD. 103 8F, No.87, Zhengzhou Rd., Taipei Phone : +886-2-2555-7377 Fax : +886-2-2555-7350 http://www.hirose.com/tw/ KOREA: HIROSE KOREA CO.,LTD. 250, Huimanggongwon-ro, Siheung-si, Gyeonggi-do, Korea, 15083 Phone : +82-31-496-7000 or 7124 Fax : +82-31-496-7100 http://www.hirose.co.kr/ SINGAPORE: INDIA: HIROSE ELECTRIC SINGAPORE PTE. LTD. DELHI LIAISON OFFICE HIROSE ELECTRIC SINGAPORE PTE. LTD. 10 Anson Road #26-16, International Plaza Office NO.552, Regus-Green Boulevard, Level5, Tower C, Sec62, Plot B-9A, Block B, Noida, 201301, Uttar Pradesh, India 079903, Singapore Phone : +91-12-660-8018 Phone : +65-6324-6113 Fax : +91-120-4804949 Fax : +65-6324-6123 http://www.hirose.com/sg/ http://www.hirose.com/sg/ MALAYSIA: PENANG REPRESENTATIVE OFFICE 1-21-01, Suntech @ Penang Cybercity (1164), Lintang Mayang Pasir 3,11950, Bayan Baru, Penang, Malaysia. Phone : +604-619-2564 Fax : +604-619-2574 http://www.hirose.com/sg/ ® 8 INDIA: HIROSE ELECTRIC SINGAPORE PTE. LTD. BANGALORE LIAISON OFFICE Unit No-403, 4th Floor, No-84, Barton Centre, Mahatma Gandhi (MG) Road, Bangalore 560 001, Karnataka, India Phone : +91-80-4120 1907 Fax : +91-80-4120 9908 http://www.hirose.com/sg/ THAILAND: BANGKOK OFFICE (REPRESENTATIVE OFFICE) Unit 4703, 47th FL., 1 Empire Tower, South Sathorn Road, Yannawa, Sathorn, Bangkok 10120 Thailand Phone : +66-2-686-1255 Fax : +66-2-686-3433 http://www.hirose.com/sg/ 2-6-3,Nakagawa Chuoh,Tsuzuki-Ku,Yokohama-Shi 224-8540,JAPAN TEL: +81-45-620-3526 Fax: +81-45-591-3726 http://www.hirose.com http://www.hirose-connectors.com The characteristics and the specifications contained herein are for reference purpose. Please refer to the latest customer drawings prior to use. The contents of this catalog are current as of date of 12/2016. Contents are subject to change without notice for the purpose of improvements.