Mean Well HLG-120H 120w single output switching power supply Datasheet

HLG-120H
120W Single Output Switching Power Supply
series
Features :
Universal AC input / Full range (up to 305VAC)
Built-in active PFC function
High efficiency up to 93.5%
Protections: Short circuit / Overload / Over voltage / Over temperature
Cooling by free air convection
OCP point adjustable through output cable or internal potential meter
IP67 / IP65 design for indoor or outdoor installations
Three in one dimming function (1~10Vdc or PWM signal or resistor)
Suitable for LED lighting and street lighting applications
Compliance to worldwide safety regulations for lighting
Suitable for dry / damp / wet locations
5 years warranty (Note.10)
110
F
HLG-120H-12 A
M
M
IP65 IP67
SELV
Blank : IP67 rated. Cable for I/O connection.
A : IP65 rated. Output voltage and constant current level can be adjusted through internal potential meter.
B : IP67 rated. Constant current level adjustable through output cable with 1~10Vdc or 10V PWM signal or resistor.
SPECIFICATION
MODEL
DC VOLTAGE
HLG-120H-12
HLG-120H-15
HLG-120H-20
HLG-120H-24
HLG-120H-30
HLG-120H-36
HLG-120H-42
HLG-120H-48
HLG-120H-54
12V
15V
20V
24V
30V
36V
42V
48V
54V
7.5 ~ 15V
10 ~ 20V
12 ~ 24V
18 ~ 36V
21 ~ 42V
24 ~ 48V
27 ~ 54V
3.4A
2.9A
2.5A
2.3A
CONSTANT CURRENT REGION Note.4 6 ~12V
OUTPUT
RATED CURRENT
10A
8A
6A
5A
15 ~ 30V
4A
RATED POWER
120W
120W
120W
120W
120W
122.4W
121.8W
120W
124.2W
RIPPLE & NOISE (max.) Note.2 150mVp-p
150mVp-p
150mVp-p
150mVp-p
200mVp-p
200mVp-p
200mVp-p
200mVp-p
200mVp-p
VOLTAGE ADJ. RANGE Note.6 10.8 ~ 13.5V
13.5 ~ 17V
17 ~ 22V
22 ~ 27V
27 ~ 33V
33 ~ 40V
38 ~ 46V
43 ~ 53V
49 ~ 58V
1.7 ~ 3.4A
1.4 ~ 2.9A
1.2 ~ 2.5A
1.1 ~ 2.3A
Can be adjusted by internal potential meter or through output cable
CURRENT ADJ. RANGE
5 ~ 10A
4 ~ 8A
3 ~ 6A
2.5 ~ 5A
2 ~ 4A
VOLTAGE TOLERANCE Note.3
2.5%
2.0%
1.0%
1.0%
1.0%
1.0%
1.0%
1.0%
1.0%
LINE REGULATION
0.5%
0.5%
0.5%
0.5%
0.5%
0.5%
0.5%
0.5%
0.5%
0.5%
0.5%
0.5%
0.5%
0.5%
0.5%
0.5%
LOAD REGULATION
SETUP, RISE TIME
1.5%
2.0%
Note.8 2500ms, 50ms at full load
12ms at full load
HOLD UP TIME (Typ.)
VOLTAGE RANGE
INPUT
Note.5 90 ~ 305VAC
230VAC / 115VAC
47 ~ 63Hz
POWER FACTOR
PF 0.95/230VAC
EFFICIENCY (Typ.)
92%
AC CURRENT
INRUSH CURRENT(Typ.)
1.4A / 115VAC
0.6A / 230VAC
COLD START 75A/230VAC
OVER CURRENT
230VAC / 115VAC
127 ~ 431VDC
FREQUENCY RANGE
PF 0.98/115VAC at full load and rated output voltage
93%
92%
93%
93%
0.55A / 277VAC
PF 0.9 at 50 ~ 100% load
93%
93%
Note.4
SHORT CIRCUIT
OVER VOLTAGE
93.5%
54 ~ 60V
59 ~ 65V
95 ~ 108%
Protection type : Constant current limiting, recovers automatically after fault condition is removed
Constant current limiting, recovers automatically after fault condition is removed
47 ~ 53V
34 ~ 38V
14 ~ 17V
18 ~ 21V
28 ~ 34V
41 ~ 46V
23 ~ 27V
Protection type : Shut down o/p voltage with auto-recovery or re-power on to recovery
OVER TEMPERATURE
100
10 (RTH2)
Protection type : Shut down o/p voltage, recovers automatically after temperature goes down
WORKING TEMP.
-40 ~ +60
WORKING HUMIDITY
ENVIRONMENT STORAGE TEMP., HUMIDITY
TEMP. COEFFICIENT
VIBRATION
93.5%
<0.75mA / 277VAC
LEAKAGE CURRENT
PROTECTION
230VAC / 115VAC ; B type 2500ms, 200ms at 95% load
@ full load ; +70
@ 60% load (Refer to derating curve)
20 ~ 95% RH non-condensing
-40 ~ +80
0.03%/
, 10 ~ 95% RH
(0 ~ 50
)
10 ~ 500Hz, 5G 12min./1cycle, period for 72min. each along X, Y, Z axes
SAFETY STANDARDS Note.7 UL8750, EN61347-1, EN61347-2-13 independent IP65 or IP67 approved ; Design refer to UL60950-1, TUV EN60950-1
WITHSTAND VOLTAGE
I/P-O/P:3.75KVAC I/P-FG:1.88KVAC O/P-FG:0.5KVAC
SAFETY & ISOLATION RESISTANCE
I/P-O/P, I/P-FG, O/P-FG:100M Ohms / 500VDC / 25 / 70% RH
EMC
EMI CONDUCTION & RADIATION Compliance to EN55015, EN55022 (CISPR22) Class B
Compliance to EN61000-3-2 Class C ( 50% load) ; EN61000-3-3
HARMONIC CURRENT
EMS IMMUNITY
MTBF
OTHERS
DIMENSION
PACKING
NOTE
Compliance to EN61000-4-2,3,4,5,6,8,11; ENV50204, EN61547, EN55024, heavy industry level (surge 4KV), criteria A
192.2Khrs min. MIL-HDBK-217F (25 )
220*68*38.8mm (L*W*H)
1.12Kg; 12pcs/14.4Kg/0.76CUFT
1. All parameters NOT specially mentioned are measured at 230VAC input, rated load and 25 of ambient temperature.
2. Ripple & noise are measured at 20MHz of bandwidth by using a 12" twisted pair-wire terminated with a 0.1uf & 47uf parallel capacitor.
3. Tolerance : includes set up tolerance, line regulation and load regulation.
4. Constant current operation region is within 50% ~100% rated output voltage. This is the suitable operation region for LED related applications, but please
reconfirm special electrical requirements for some specific system design.
5. Derating may be needed under low input voltages. Please check the static characteristics for more details.
6. Type A only.
7. Safety and EMC design refer to EN60598-1, CNS15233, GB7000.1, FCC part18.
8. Length of set up time is measured at cold first start. Turning ON/OFF the power supply may lead to increase of the set up time.
9. The power supply is considered as a component that will be operated in combination with final equipment. Since EMC performance will be affected by the
complete installation, the final equipment manufacturers must re-qualify EMC Directive on the complete installation again.
10. Refer to warranty statement.
120W Single Output Switching Power Supply
HLG-120H
Mechanical Specification
Case No.994A
series
Unit:mm
Blank:(HLG-120H)
220
196
12
9.4
9.6
300 20
34.2
300 20
68
FG (Green/Yellow)
AC/L(Brown)
AC/N(Blue)
9.4
SJTW 18AWG 3C
38.8
SJTW 14AWG 2C
4.2 4PL
-V(Black)
+V(Red)
IP67 rated. Cable for I/O connection.
A Type:(HLG-120H-_A)
220
196
12
9.4
9.6
34.2
68
300 20
Vo Io
ADJ. ADJ.
300 20
SJTW 18AWG 3C
SJTW 14AWG 2C
4.2 4PL
-V(Black)
+V(Red)
38.8
9.4
FG (Green/Yellow)
AC/L(Brown)
AC/N(Blue)
IP65 rated. Output voltage and constant current level can be adjusted through internal potential meter.
(Can access by removing the rubber stopper on the case.)
File Name:HLG-120H-SPEC 2011-01-31
HLG-120H
120W Single Output Switching Power Supply
series
B Type:(HLG-120H-_B)
220
196
12
9.6
9.4
300 20
SJTW 18AWG 2C
34.2
68
300 20
FG (Green/Yellow)
AC/L(Brown)
AC/N(Blue)
DIM+(Blue)
DIM-(White)
SJTW 14AWG 2C
9.4
SJTW 18AWG 3C
-V(Black)
+V(Red)
38.8
4.2 4PL
IP67 rated. Output constant current level can be adjusted through output cable by connecting a resistor or 1 ~ 10Vdc or 10V PWM
signal between DIM+ and DIM-.
Please DO NOT connect "DIM-" to "-V".
Reference resistance value for output current adjustment (Typical)
Resistance value
10K
Percentage of rated current
10%
20K
30K
20%
30%
40K
50K
40%
60K
70K
80K
OPEN
100K
90K
50%
60%
70%
80%
90%
100%
102%~108%
1 ~ 10V dimming function for output current adjustment (Typical)
Dimming value
1V
2V
3V
4V
5V
6V
7V
8V
9V
10V
OPEN
Percentage of rated current
10%
20%
30%
40%
50%
60%
70%
80%
90%
100%
102%~108%
10V PWM signal for output current adjustment (Typical): Frequency range :100HZ ~ 3KHz
Duty value
10%
20%
30%
40%
50%
60%
70%
80%
90%
100%
OPEN
Percentage of rated current
10%
20%
30%
40%
50%
60%
70%
80%
90%
100%
102%~108%
Block Diagram
Fosc : 100KHz
EMI FILTER
&
RECTIFIERS
I/P
RECTIFIERS
&
FILTER
POWER
SWITCHING
PFC
CIRCUIT
+V
-V
DIM+
DIM(B Type)
O.L.P.
FG
O.L.P.
PFC
CONTROL
DETECTION
CIRCUIT
PWM
CONTROL
O.T.P.
O.V.P.
Derating Curve
Static Characteristics
fosc : 100KHz
100
100
90
80
80
70
LOAD (%)
LOAD (%)
60
40
20
-40
-25
-10
0
15
30
50
AMBIENT TEMPERATURE ( )
60
70
(HORIZONTAL)
60
50
40
90
100
125
135
145
155 165
175
180
200
230
305
INPUT VOLTAGE (V) 60Hz
File Name:HLG-120H-SPEC 2011-01-31
120W Single Output Switching Power Supply
HLG-120H
series
Power Factor Characteristic
Power factor will be higher than 0.9 when output loading is 50% or higher.
Constant Current Mode
PF
1.02
1
0.98
0.96
0.94
0.92
0.9
0.88
0.86
0.84
230VAC
110VAC
50%
60%
70%
80%
90%
100%
LOAD
EFFICIENCY vs LOAD (48V Model)
EFFICIENCY (%)
HLG-120H series possess superior working efficiency that up to 93.5% can be reached in field applications.
97
95
93
91
89
87
85
83
81
79
77
75
73
71
69
67
65
230VAC
110VAC
10% 20% 30% 40% 50% 60% 70% 80% 90% 100%
LOAD
DRIVING METHODS OF LED MODULE
There are two major kinds of LED drive method "direct drive" and "with LED driver".
A typical LED power supply may either work in "constant voltage mode (CV) or constant current mode (CC)" to drive the LEDs.
Mean Well's LED power supply with CV+ CC characteristic can be operated at both CV mode (with LED driver, at area (A) and CC mode (direct drive, at area (B).
Vo(%)
100
(A) Constant
Voltage area
(B)
Constant
Current area
50
50
100
Io (%)
Typical LED power supply I-V curve
File Name:HLG-120-SPEC 2011-01-31
HLG-120H
120W Single Output Switching Power Supply
series
~
~
Direct driving :
Under direct driving, the power supply will work in "constant current mode (CC)" and output voltage of the power supply will be clamped by sum of
forward voltage (V F ) of the LED strip.
The total forward voltage of series connecting LEDs is suggested for 60%~95% of power supply rated output voltage due to concern of the best PF
value and efficiency.
AC
source
HLG-120H
I/P
O/P
AC
source
~
~
With LED driver
Using additional driver, the power supply will work in "constant voltage mode (CV)" and output voltage of the power supply will be kept in rated value.
In this drive mode, several design issues need to be considered:
1.Output voltage of PSU must be higher than total forward voltage of series connecting LEDs by 3V minimum.
2.Input capacitor (Cin) of LED driver circuit should use 47uF ~ 100uF(typ.) of rating depends on the operating frequency of the LED driver.
The higher the operating frequency is used, the smaller value of Cin should be chosen, and vice versa.
3.Do not use B type with LED driver.
I/P
HLG-120H
O/P
R
Cin
VF
Cout
L
IC Circuit
DIMMING OPERATION(for B-type only)
Using the built-in dimming function on B-type model can't turn the lighting fixture totally dark. Please refer to the connection method below to
achieve 0% brightness of the lighting fixture connecting to the LED power supply unit.
Dimming connection diagram for turning the lighting fixture ON/OFF :
N
FG
L
Switch
Relay
Adjuster
0~100K Ohms resistance
1~10V DC Voltage
10V PWM Signal
Green/
Yellow
Brown
Blue
AC/L
HLG-120H
B Type
AC/N
DIM+
DIMV(-)
V(+)
Blue
White
Black
Red
LED Lighting
Using a switch and relay can turn ON/OFF the lighting fixture.
1.Output constant current level can be adjusted through output cable by connecting a resistor or 1~10Vdc or 10V PWM signal between DIM+ and DIM-.
2.The LED lighting fixture can be turned ON/OFF by the switch.
File Name:HLG-120H-SPEC 2011-01-31
HLG-120H
120W Single Output Switching Power Supply
series
EMI DEBUG SUGGESTION
Chassis of LED Lamp
C
~
~
LED CC driver
AC
source
I/P
HLG-120H
CC
IC
O/P
FG
B
A
D
A
A. Add a common mode ferrite choke on output wires to reduce the common emission between 10M ~ 300MHz per lighting EMI regulation.
B. Chassis of LED lamp and chassis of HLG-120H or the FG wire should be connected to the safety ground to reduce the EMI noise, including the conduction
and radiation emission.
C. The additional X-Cap and discharge resistor can reduce the low frequency conduction noise between 9K ~ 1MHz per lighting EMI regulation.
D. L-C filter should be added at the DC input of LED constant current driver to avoid the differential emission and high frequency noise generated by the
CC driver.
WATERPROOF CONNECTION
Waterproof connector
Waterproof connector can be assembled on the output cable of HLG-120H to operate in dry/wet/damp or outdoor environment.
AC
source
HLG-120H
I/P
Size
O/P
Pin Configuration (Female)
M12
Order No.
Suitable Current
4-PIN
5A/PIN
M12-04
10A max.
5-PIN
5A/PIN
M12-05
10A max.
Size
Pin Configuration (Female)
M15
2-PIN
12A/PIN
M15-02
12A max.
Order No.
Suitable Current
LED Lamp
Cable Joiner
Suitable for 14AWG~22AWG
20
25
66
26
Up to four wires can be connected through this cable joiner by
soldering or clamping by tools.
LED Lamp
HLG-120H
O/P Wires
File Name:HLG-120H-SPEC 2011-01-31
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