Minmax MIHW1033 3w, wide input range dip, single & dual output dc/dc converter Datasheet

MIHW1000 Series
3W, Wide Input Range DIP, Single & Dual Output DC/DC Converters
Key Features
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EMI
Low Profile
EN55022
5600
VDC
2:1
I/O Isolation
Wide Range
Efficiency up to 84%
Isolation 5600VDC
MTBF > 1,000,000 Hours
2:1 Wide Input Range
Complies With EN55022 Class B
All I/O Clearance and Creepage Distance
2.0 mm Min.
Temperature Performance -40] to +75]
Low Leakage Current
Low Isolation Capacitance
CSA60950-1 Safety Approval
Industry Standard Pinout
Short Circuit Protection
Minmax's MIHW1000-Series power modules are specially designed to provide ultra-high levels of isolation 5600VDC in a low profile 24-pin DIP
package. Operating input voltage ranges of 4.5-9VDC, 9-18VDC, 18-36VDC and 36-75VDC which provide precisely regulated output voltages of
5V, 12V, 24V ,{12V and {15VDC.
The -40] to +75] operating temperature range makes it ideal for data communication equipments, mobile battery driven equipments,
distributed power systems, telecommunication equipments, mixed analog/digital subsystems, process/machine control equipments, computer
peripheral systems and industrial robot systems.
The modules have a maximum power rating of 3W and a typical full-load efficiency of 84%, continuous short circuit, EN55022 Class B conducted
noise compliance minimize design-in time, cost and eliminate the need for external filtering.
Absolute Maximum Ratings
Parameter
Environmental Specifications
Min.
Max.
Unit
Conditions
Min.
Max.
Unit
5VDC Input Models
-0.7
11
VDC
Operating Temperature
Ambient
-40
+75
]
12VDC Input Models
-0.7
25
VDC
Operating Temperature
Case
-40
+95
]
24VDC Input Models
-0.7
50
VDC
Storage Temperature
-40
+125
]
48VDC Input Models
-0.7
100
VDC
Humidity
---
+95
%
Lead Temperature (1.5mm from case for 10 Sec.)
---
260
]
Cooling
Free-Air Convection
Internal Power Dissipation
---
2,500
mW
Conducted EMI
Input Surge Voltage
( 1000 mS )
Parameter
EN55022 Class B
Exceeding the absolute maximum ratings of the unit could cause damage.
These are not continuous operating ratings.
1
MINMAX
REV:0 2009/02/04
MIHW1000 Series
Model Selection Guide
Model
Number
MIHW1002
MIHW1003
MIHW1008
MIHW1006
MIHW1007
MIHW1012
MIHW1013
MIHW1018
MIHW1016
MIHW1017
MIHW1022
MIHW1023
MIHW1028
MIHW1026
MIHW1027
MIHW1032
MIHW1033
MIHW1038
MIHW1036
MIHW1037
Input
Voltage
Output
Voltage
VDC
VDC
5
12
24
{12
{15
5
12
24
{12
{15
5
12
24
{12
{15
5
12
24
{12
{15
5
( 4.5 ~ 9 )
12
( 9 ~ 18 )
24
( 18 ~ 36 )
48
( 36 ~ 75 )
Output Current
Max.
mA
600
250
125
{125
{100
600
250
125
{125
{100
600
250
125
{125
{100
600
250
125
{125
{100
Input Current
Min.
mA
90
37.5
18.8
{18.8
{15
90
37.5
18.8
{18.8
{15
90
37.5
18.8
{18.8
{15
90
37.5
18.8
{18.8
{15
@Max. Load
mA (Typ.)
857
800
800
800
800
338
313
313
313
313
160
151
151
151
151
80
75
75
75
75
Reflected
Ripple
Current
@No Load
mA (Typ.)
% (Max.)
40
60
30
30
20
15
10
10
Efficiency
@Max. Load
% (Typ.)
70
75
76
75
75
74
80
81
80
80
78
83
84
83
83
78
83
84
83
83
Capacitive Load
Models by Vout
Maximum Capacitive Load
5V
12V
24V
{12V
{15V
Unit
1000
470
470
220
220
uF
# For each output
Input Fuse Selection Guide
5V Input Models
12V Input Models
24V Input Models
48V Input Models
2000mA Slow - Blow Type
1000mA Slow - Blow Type
500mA Slow - Blow Type
250mA Slow - Blow Type
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MINMAX
2
MIHW1000 Series
Input Specifications
Parameter
Input Voltage Range
Under Voltage Shutdown
Model
Min.
Typ.
Max.
5V Input Models
3.7
4
4.5
12V Input Models
8
8.5
9
24V Input Models
15
17
18
48V Input Models
30
33
36
5V Input Models
---
---
4
12V Input Models
---
---
8.5
24V Input Models
---
---
17
48V Input Models
---
---
34
---
---
0.3
A
---
---
2000
mW
Reverse Polarity Input Current
Short Circuit Input Power
Unit
All Models
Input Filter
VDC
Pi Filter
Output Specifications
Parameter
Conditions
Output Voltage Accuracy
Output Voltage Balance
Min.
Typ.
Max.
Unit
---
{0.5
{1.0
%
Dual Output, Balanced Loads
---
{0.5
{2.0
%
Line Regulation
Vin=Min. to Max.
---
{0.3
{0.5
%
Load Regulation
Io=100% to 25%
---
{0.5
{1.0
%
5V Output Models
---
75
100
mV P-P
Other Output Models
---
100
150
mV P-P
Over Line, Load & Temp.
Ripple & Noise (20MHz)
---
---
180
mV P-P
Ripple & Noise (20MHz)
Ripple & Noise (20MHz)
---
---
15
mV rms
Over Power Protection
120
---
---
%
Transient Recovery Time
---
150
500
uS
---
{3
{6
%
---
{0.02
{0.05
%/]
Typ.
Max.
Unit
Transient Response Deviation
25% Load Step Change
Temperature Coefficient
Output Short Circuit
Continuous
General Specifications
Parameter
Isolation Voltage Rated
Isolation Voltage Test
Leakage Current
Conditions
Min.
60 Seconds
5600
---
---
VDC
Flash Tested for 1 Second
6000
---
---
VDC
240VAC, 60Hz
---
---
2
uA
Isolation Resistance
500VDC
1000
---
---
M[
Isolation Capacitance
100KHz,1V
---
7
13
pF
---
150
---
KHz
1000
---
---
K Hours
Switching Frequency
MTBF
3
MIL-HDBK-217F @ 25], Ground Benign
MINMAX
REV:0 2009/02/04
MIHW1000 Series
Notes :
1. Specifications typical at Ta=+25], resistive load, nominal input voltage, rated output current unless otherwise noted.
2. Transient recovery time is measured to within 1% error band for a step change in output load of 75% to 100%.
3. Ripple & Noise measurement bandwidth is 0-20 MHz.
4. These power converters require a minimum output loading to maintain specified regulation.
5. Operation under no-load conditions will not damage these modules; however, they may not meet all specifications listed.
6. All DC/DC converters should be externally fused at the front end for protection.
7. Other input and output voltage may be available, please contact factory.
8. Specifications subject to change without notice.
Block Diagram
+Vo
LC
Filter
+Vin
+Vin
+Vo
LC
Filter
Com.
-Vo
-Vo
PWM
-Vin
Isolation
Ref.Amp
-Vin
PWM
Isolation
Ref.Amp
Input Voltage Transient Rating
150
140
130
120
48VDC Input Models
110
Vin ( VDC )
100
90
80
70
24VDC Input Models
60
50
40
12VDC Input Models
30
20
5VDC Input Models
10
0
10uS
REV:0 2009/02/04
100uS
1mS
MINMAX
10mS
100mS
4
MIHW1000 Series
90
90
Efficiency (%)
100
Efficiency (%)
100
80
70
70
60
60
50
80
Low
Nom
50
High
Low
Nom
Input Voltage (V)
Input Voltage (V)
Efficiency vs Input Voltage ( Dual Output )
90
100
80
90
70
80
Efficiency (%)
Efficiency (%)
Efficiency vs Input Voltage ( Single Output )
60
50
70
60
40
50
30
40
30
20
10
40
60
Load Current (%)
20
High
80
100
10
20
40
60
80
100
Load Current (%)
Efficiency vs Output Load ( Dual Output )
Efficiency vs Output Load ( Single Output )
100
100LFM
400LFM
Natural
convection
200LFM
Output Power (%)
80
60
40
20
0
~
-40
50
60
70
90
80
Ambient Temperature
100
110
]
Derating Curve
5
MINMAX
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MIHW1000 Series
Test Configurations
Overcurrent Protection
Input Reflected-Ripple Current Test Setup
To provide protection in a fault (output overload) condition,
the unit is equipped with internal current limiting circuitry and
can endure current limiting for an unlimited duration. At the
point of current-limit inception, the unit shifts from voltage
control to current control. The unit operates normally once the
output current is brought back into its specified range.
Input reflected-ripple current is measured with a inductor
Lin (4.7uH) and Cin (220uF, ESR < 1.0[ at 100 kHz) to
simulated source impedance.
Capacitor Cin, offsets possible battery impedance.
Current ripple is measured at the input terminals of the
module, measurement bandwidth is 0-500KHz.
To Oscilloscope
+
Battery
+
+Vin
Lin
Current
Probe
Cin
-Vin
The power module should be connected to a low
ac-impedance input source. Highly inductive source
impedances can affect the stability of the power module.
In applications where power is supplied over long lines and
output loading is high, it may be necessary to use a capacitor
on the input to insure startup.
+Out
DC / DC
Converter
Load
-Out
Peak-to-Peak Output Noise Measurement Test
Use a Cout 0.47uF ceramic capacitor.
Scope measurement should be made by using a BNC
socket, measurement bandwidth is 0-20 MHz. Position the
load between 50 mm and 75 mm from the DC/DC Converter.
+Vin
+Out
Single Output
DC / DC
Converter
-Vin
-Out
Copper Strip
+Vin
+Out
Copper Strip
Cout
Dual Output
DC / DC
Converter
Com.
-Vin
-Out
Scope
+
Resistive
Load
+Vin
+
+Out
DC / DC
Converter
Load
Cin
-
-Vin
-Out
A good quality low ESR capacitor placed as close as
practicable across the load will give the best ripple and noise
performance.
To reduce output ripple, it is recommended that 3.3uF
capacitors are used on output.
Scope
Resistive
Load
Copper Strip
Cout
Capacitor mounted close to the power module helps
ensure stability of the unit, it is recommended to use a good
quality low Equivalent Series Resistance (ESR < 1.0[ at 100
kHz) capacitor of a 10uF for the 5V input devices and a 4.7uF
for the 12V input devices and 2.2uF for the 24V and 48V
devices.
DC Power
Source
Copper Strip
Cout
Input Source Impedance
+
Scope
+Vin
DC Power
Source
Copper Strip
-
+Out
Single Output
DC / DC
Converter
-Vin
Cout
Load
-Out
Design & Feature Considerations
Maximum Capacitive Load
+
The MIHW1000 series has limitation of maximum
connected capacitance on the output.
The power module may operate in current limiting mode
during start-up, affecting the ramp-up and the startup time.
Connect capacitors at the point of load for best
performance.
The maximum capacitance can be found in the data sheet.
REV:0 2009/02/04
+Vin
Dual Output
Com.
DC / DC
Converter
DC Power
Source
MINMAX
-
+Out
-Vin
-Out
Cout
Load
Load
Cout
6
MIHW1000 Series
Thermal Considerations
Many conditions affect the thermal performance of the
power module, such as orientation, airflow over the module,
and board spacing. To avoid exceeding the maximum
temperature rating of the components inside the power
module, the case temperature must be kept below 90° C.
The derating curves were determined from measurements
obtained in an experimental apparatus.
Position of air velocity
probe and thermocouple
15mm / 0.6in
7
50mm / 2in
Air Flow
DUT
MINMAX
REV:0 2009/02/04
MIHW1000 Series
Physical Characteristics
Mechanical Dimensions
Side
11 12
Bottom
15
24 23
Tolerance
Pin
31.8*20.3*10.7 mm
Case Size
:
Case Material
:
Non-Conductive Black Plastic
Weight
:
16.2g
Flammability
:
UL94V-0
1.25*0.8*0.42 inches
20.3[0.80]
1
2.54[0.10]
2.0[0.08]
15.2[0.06]
3.9[0.15]
0.6[0.024]
2.54[0.100]
10.5[0.41]
0.20[0.008]
31.8[1.25]
13
Millimeters
Inches
X.X{0.25
X.XX{0.01
X.XX{0.13
X.XXX{0.005
{0.05
{0.002
Pin Connections
Pin
Single Output
1
+Vin
Dual Output
+Vin
11
No Pin
Common
12
-Vout
No Pin
13
+Vout
-Vout
15
No Pin
+Vout
23
-Vin
-Vin
24
-Vin
-Vin
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MINMAX
8
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