Bel ABC400-1024G Power supply Datasheet

ABC400 Series is a compact and efficient series
of AC-DC open frame power supplies suited for
telecom, datacom and many other applications.
The family meets the international information
technology safety standards with the CE-Mark
for the European Low Voltage Directive (LVD).

High Efficiency up to 91% at 230 VAC

Universal AC Input Voltage Range: 90-264 VAC

Active Power Factor Correction

Over temperature, output overvoltage, overcurrent
and short circuit protection

Low Conducted and Radiated EMI (EN 55022 cl A)

Safety approved to the latest edition of the
following standards: CSA/UL60950-1, EN60950-1
and IEC60950-1

High Power Density Design: 16 W/in

Compact Size: 3.0 (W) x 1.5 (H) x 5.0 (L) inches

RoHS Compliant

CE Marked
3
Their high efficiency allows a very minimal
power loss in end equipment, resulting in higher
reliability, ease of thermal management and
regulatory approvals for an environmentally
friendly end product.



Telecom
Datacom
Industrial Applications
North America
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Asia-Pacific
+86.755.29885888
Europe, Middle East
+353 61 225 977
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ABC400 Series
MODEL
INPUT VOLTAGE RANGE
OUTPUT VOLTAGE
NOM OUTPUT CURRENT
# OF OUTPUTS
OUTPUT POWER
ABC400-1012G
90 – 264 VAC
12 VDC
23 A
1
400 W
ABC400-1024G
90 – 264 VAC
24 VDC
13 A
1
400 W
ABC400-1048G
90 – 264 VAC
48 VDC
6.5 A
1
400 W
The ABC400-10XXG is a high efficiency and high power density AC to DC power supply. It incorporates interleaved transition
mode PFC converter and well proven two-FET forward converter, providing increased system reliability and high efficiency
with around 1m/s system air cooling, ABC400-1012G can delivery up to 360W continuous output power and 408W for
ABC400-1024G and ABC400-1048G.
Vo
Figure 1: ABC400-10XXG block diagram
Stresses in excess of the absolute maximum ratings may cause performance degradation, adversely affect long-term
reliability, and cause permanent damage to the supply.
PARAMETER
Vi maxc
Max Continuous Input
PARAMETER
CONDITIONS / DESCRIPTION
Continuous
Transient, 60 ms
MIN
NOM
MAX
264
300
UNIT
VAC
VAC
NOM
CONDITIONS / DESCRIPTION
MIN
MAX
UNIT
TA
Ambient temperature
Vi min to Vi max, Io nom, ISB nom
-10
+50
°C
TAext
Extended temp range
Derated output
+50
+70
°C
TS
Storage temperature
Non-operational
-40
Dimensions
Width
Height
Depth
M
Weight
+85
°C
76.2
38.1
127.0
mm
mm
mm
0.5
kg
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ABC400 Series
General Condition: TA = -10… 50 °C unless otherwise noted. Active fan air cooling required: 200 LFM (1 m/s)
PARAMETER
Vi nom
Vi
Ii max
CONDITIONS / DESCRIPTION
MIN
Nominal input voltage
Input voltage ranges
Normal operating (Vi min to Vi max)
MAX
UNIT
100
NOM
240
VAC
90
264
VAC
Arms
47
6.5
30
60
63
Max input current
Ii p
Inrush current limitation
Vi nom = 115 VAC, T = 25°C (see Figure 2)
Vi nom = 230 VAC, T = 25°C (see Figure 3)
Ap
Fi
Input frequency
PF
Power factor
Vi nom = 264 VAC, > 0.5 Io nom
0.9
Vi on
Turn-on input voltage1
Ramping up
80
88
VAC
Vi off
Turn-off input voltage1
Ramping down
72
80
VAC
η
Thold
Efficiency
Hold-up Time
50/60
Vi nom = 230 VAC, 0.5∙Io nom, Vo nom, TA = 25 °C
89
Vi nom = 230 VAC, 1.0∙Io nom, Vo nom, TA = 25 °C
After last AC zero point, Vo within regulation,
Vi = 115 VAC, Po nom
90
16
Hz
W/VA
%
ms
INPUT FUSE
A slow-blow 8A input fuses (5 × 20 mm) in series with live line inside the power supply protects against severe defects. The
fuse and a VDR form together with the input filter an effective protection against high input transients.
INRUSH CURRENT
The AC-DC power supply exhibits an X-capacitance of only 1.47 μF, resulting in a low and short peak current, when the
supply is connected to the mains. The internal bulk capacitor will be charged through an power resistor which will limit the
inrush current (see Figure 2 and 3).
Figure 2: Inrush current, Vin = 115Vac, 90° CH2: Vin (250V/div), CH3: Iin (10A/div)
1
The power supply is provided with a minimum hysteresis of 8 V during turn-on and turn-off within the ranges.
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ABC400 Series
Figure 3: Inrush current, Vin = 230Vac, 90° CH2: Vin (250V/div), CH3: Iin (10A/div)
INPUT UNDER-VOLTAGE
If the sinusoidal input voltage stays below the input under voltage lockout threshold Vi on, the supply will be inhibited. Once
the input voltage returns within the normal operating range, the supply will return to normal operation again.
POWER FACTOR CORRECTION
Power factor correction (PFC) is achieved by controlling the input current waveform synchronously with the input voltage. A
specified PFC controller is implemented in the interleaved transition mode topology giving outstanding PFC results over a
wide input voltage and load ranges. The input current will follow the shape of the input voltage.
EFFICIENCY
Series1
0
100
200
300
400
Efficiency (%)
92.0
90.0
88.0
86.0
84.0
82.0
80.0
78.0
76.0
92.0
90.0
88.0
86.0
84.0
82.0
80.0
78.0
76.0
Series1
0
100
Po (W)
200
300
400
Po (W)
Figure 4: Efficiency vs. Output Power at 230VAC,
ABC400-1012G
Efficiency (%)
Efficiency (%)
The high efficiency (see Figure 4, 5 and 6) is achieved by using state-of-the-art silicon power devices in conjunction with
interleaved transition mode PFC topology minimizing switching losses. Synchronous rectifiers on the output reduce the losses
in the high current output path for ABC400-1012G schottky diode and ultra-fast diode are used as rectifiers for
ABC400-1024G and ABC400-1048G due to the high output voltage level.
Figure 5: Efficiency vs. Output Power at 230VAC,
ABC400-1024G
92.0
90.0
88.0
86.0
84.0
82.0
80.0
78.0
76.0
Series1
0
100
200
300
400
Po (W)
Figure 6: Efficiency vs. Output Power at 230VAC, ABC400-1048G
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ABC400 Series
General Condition: TA = -10 … +50 °C unless otherwise noted. Active fan air cooling required: 200 LFM (1 m/s)
PARAMETER
CONDITIONS / DESCRIPTION
MIN
NOM
MAX
UNIT
Main Output VO
Vo
Nominal Output Voltage
0.5 ∙IO, Tamb = 25 °C
ABC400-1012G
12.0
VDC
ABC400-1024G
24.0
VDC
ABC400-1048G
Vo set
Po nom
Io nom
Output Set Point Accuracy
0.5 ∙IO, Tamb = 25 °C
Nominal Output Power
Nominal Output Current
48.0
-50
50
mV
ABC400-1024G
-75
75
mV
ABC400-1048G
-150
150
mV
ABC400-1012G
0
276
360
W
ABC400-1024G
0
312
408
W
ABC400-1048G
0
312
408
W
ABC400-1012G
0
23
30
A
ABC400-1024G
0
13
17
A
ABC400-1048G
0
6.5
8.5
A
60
120
mVpp
ABC400-1024G
80
240
mVpp
ABC400-1048G
150
480
mVpp
ABC400-1012G
Vo p-p
dVo Load
dVo Line
dVdyn
Output Ripple Voltage
Load Regulation
Line Regulation
Dynamic Load Regulation
trec
Recovery Time
tdelay
Turn-On Delay
trise
Turn On Rise Time
CLoad
Capacitive Loading
Vo nom, Io nom, 20 MHz BW
Vi = Vi nom, 0 - 100 % Io nom
Vi =Vi min…Vi max
ΔIo = 50% Io nom,
Io = 50 … 100% Io nom,
dIo/dt = 1A/μs, recovery within 5%
of Vo nom
ABC400-1012G
-360
50
360
mV
ABC400-1024G
-720
80
720
mV
ABC400-1048G
-1440
130
1440
mV
ABC400-1012G
-360
80
360
mV
ABC400-1024G
-720
120
720
mV
ABC400-1048G
-1440
150
1440
mV
ABC400-1012G
-0.6
0.25
0.6
V
ABC400-1024G
-1.2
0.45
1.2
V
ABC400-1048G
-2.4
0.7
2.4
V
2
ms
2
Sec
Time required for output within
regulation after intial application
of AC input @ 90 VAC
VO = 10…90% VO nom
VDC
ABC400-1012G
0
1
ABC400-1012G
20
ABC400-1024G
20
ms
ms
ABC400-1048G
30
ms
ABC400-1012G
6600
μF
ABC400-1024G
3740
μF
ABC400-1048G
1870
μF
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ABC400 Series
Figure 7: Turn-On AC Line 115 VAC, full load (200 ms/div)
CH1: Vo (10 V/div) CH2: Vin (100 V/div)
Figure 8: Turn-On AC Line 230 VAC, full load (200 ms/div)
CH1: Vo (10 V/div) CH2: Vin (100 V/div)
Figure 9: Turn-Off AC Line 115 VAC, full load (10 ms/div)
CH1: Vo (10 V/div) CH2: Vin (100 V/div)
Figure 10: AC drop out 16ms (100 ms/div)
CH1: Vo (10 V/div) CH2: Vin (100 V/div)
Figure 11: AC drop out 30ms (500 ms/div), Vo restart
CH1: Vo (10 V/div) CH2: Vin (200 V/div)
Figure 12: Vo rise time at 115VAC (20 ms/div)
CH1: Vo (10 V/div)
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ABC400 Series
Figure 13: Load transient Vo (500μs/div), 8.5A <-> 17A 2A/μs
Figure 14: Load transient Vo (1.0ms/div), 8.5A <-> 17A, 2A/μs
CH1: Vo (200mV/div) CH2: Io (5.0 A/div)
CH1: Vo (200 mV/div) CH2: Io (5 A/div)
PARAMETER
F
Vo ov
Io lim
TSD
CONDITIONS / DESCRIPTION
Input Fuses (L only)
MIN
Not user accessible, time lag characteristic
OV Threshold
Vi > 90 VAC, -10 °C <Ta < 50 °C
Current Limit
Over Temperature on Heat Sinks
NOM
MAX
UNIT
8.0
A
ABC400-1012G
14.0
16.0
VDC
ABC400-1024G
28.0
32.0
VDC
ABC400-1048G
53
57
VDC
ABC400-1012G
31.5
33.0
39.0
A
ABC400-1024G
20.0
21.0
23.0
A
ABC400-1048G
8.9
10
11.1
Automatic shut-down
100
A
°C
OVERVOLTAGE PROTECTION
The AC-DC power supply provides a fixed threshold overvoltage (OV) protection implemented with a HW comparator. Once
an OV condition has been triggered, the supply will shut down and latch the fault condition. the latch can be unlocked by
disconnecting the supply from the AC mains only.
CURRENT LIMITATION
The main output current limitation will decrease with linear derating to 50% at 70 ºC if the ambient (inlet) temperature increases
beyond 50 °C (see Figure 15).
120
Io (%)
100
80
Series1
60
40
20
0
-10
0
10
20
30
40
50
60
70
Ambient Temperature(°C)
Figure 15: Output Current Limitation Curve
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ABC400 Series
The Out-OK output gives a status indication of the converter and the output voltages. It can be used for control functions
such as data protection, central system monitoring or as a part of a self-testing system. Connecting the Out-OK as shown
in Figure 16, Vok <1.0 V indicates that the output voltage(s) of the converter are within the range.
Note: using the potentiometer, the monitor level tracks the programmed output voltage. In an error condition, if the output
voltage is out of range due to overload or an external overvoltage, Vok will approach Vp. The output is formed by an NPN
transistor. The signal is isolated from the output.
Figure 16: Power Good signal
Power Good Signal Description:
1. O/P V OK – Signal Low, Opto conducting, (max sink current 0.5 mA)
2. O/P V Bad – Signal High, Opto opening, (max leakage current 25 μA)
IMMUNITY
Note: Most of the immunity requirements are derived from EN 55024:1998/A2:2003.
TEST
STANDARD / DESCRIPTION
CRITERIA
ESD Contact Discharge
EN 61000-4-2, Level 2
A
RF Susceptibility
EN 61000-4-3, Level 3
A
Fast Transient/Burst
EN 61000-4-4, Level 3
B
Surge
EN 61000-4-5, Class 3
B
RF Conducted Immunity
EN 61000-4-6, Class 3
A
Voltage Dips and Interruptions
EN 61000-4-11
C
Magnetic Fields
EN 61000-4-8
A
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SAFETY / APPROVALS
Maximum electric strength testing is performed in the factory according to IEC/EN 60950, and UL 60950. input-to-output
electric strength tests should not be repeated in the field. Bel Power Solutions will not honor any warranty claims resulting
from electric strength field tests.
PARAMETER
Safety Approvals
Insulation Safety Rating
dC
Creepage / Clearance
Electrical Strength Test
DESCRIPTION / CONDITIONS
Safety approved to the latest edition of the following
standards: CSA/UL60950-1, EN60950-1 and IEC60950-1.
CE Mark for LVD
CB Approval
Input / Case
MIN
NOM
UNIT
Basic
Input / Output
Reinforced
Output / Case
Functional
Primary (L/N) to protective earth (PE)
MAX
According to
safety standard
mm
Input to case
2121
VDC
Input to output
4242
VDC
Output and Signals to case
707
VDC
Primary to secondary
mm
DIMENSIONS
19.05
2x
Airflow Direction
M3x0.5P Thread Hole
for customer system mounting;
Mounting screw insert into
PSU chassis 5.0mm Max.
(2 holes on each side)
115
Figure 17: Side view 1
115
SN Label
19.05
2x
I/O label
Figure 18: Side view 2
Note: A 3D step file of the power supply casing is available on request.
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ABC400 Series
127 ±0.5
J2
Outside Row
J1-5
J1
J3
J1-1
J3-1
Airflow Direction
Figure 19: Top view
Section A-A
A
62.87
Customer side mounting scerw insert
into PSU chassis 5.0mm Max.
M3x0.5P Thread Hole
for customer system mouting
(4places on bottom side)
A
Figure 20: Bottom view 2
38.1 ±0.5
76.2 ±0.5
118.75
Figure 21: Front view
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CONNECTIONS
PIN
NAME
DESCRIPTION
J1- 1
Earth
AC Input Earth
J1- 2
Not fitted
NA
J1- 3
Live
AC Input Live
J1- 4
Not fitted
NA
J1- 5
Neutral
AC Input Neutral
J2-outside row
+Vo
+12V / +24V / +48V Output
J2-inside row
-Vo
+12V / +24V / +48V Output Return
J3- 1
-Vo Sense
Output Negative Sense
J3- 2
+Vo Sense
Output Positive Sense
J3- 3
Power Good
Power Good Signal
J3- 4
Power Good Return
Power Good Signal Return
Input Connector J1
Output Connector J2
Signal Connector J3
Connector Mating Parts (Molex or equivalent)
CONNECTOR
HOUSING
CRIMP TERMINAL
WIRE GAUGE
J1
09-50-3051
08-50-0105
AWG#18
J2
39-01-2105
44476-3112
AWG#16
J3
22-01-3047
08-50-0113
AWG#22-30
NUCLEAR AND MEDICAL APPLICATIONS - Products are not designed or intended for use as critical components in life support systems, equipment used in
hazardous environments, or nuclear control systems.
TECHNICAL REVISIONS - The appearance of products, including safety agency certifications pictured on labels, may change depending on the date
manufactured. Specifications are subject to change without notice.
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