ETC G3PA-220BL-VD Power solid-state relay Datasheet

Power Solid-state Relay
G3PA-(VD)
Extremely Thin Relays Integrated with Heat
Sink
• Downsizing achieved through optimum design of heat sink.
• Mounting possible via screws or via DIN track.
• Close mounting possible for linking terminals. (Except for
G3PA-260B-VD, G3PA-450B-VD-2.)
• Applicable with 3-phase loads.
• Replaceable power element cartridges.
• Conforms to VDE 0160 (finger protection), with a dielectric
strength of 4,000 V between input and load.
• Conforms to VDE 0805, IEC 950.
• Approved by UL, CSA, and VDE (reinforced insulation).
Ordering Information
■ List of Models
G3PA-220B-VD
Isolation
Phototriac
coupler
Zero cross function
Yes
Applicable output load
10 A at 24 to 240 VAC
40 A at 24 to 240 VAC
G3PA-260B-VD
60 A at 24 to 240 VAC
No
10 A at 24 to 240 VAC
G3PA-220BL-VD
20 A at 24 to 240 VAC
G3PA-240BL-VD
40 A at 24 to 240 VAC
G3PA-260BL-VD
G3PA-210B-VD
Rated input voltage
5 to 24 VDC
20 A at 24 to 240 VAC
G3PA-240B-VD
G3PA-210BL-VD
Indicator
Yes
60 A at 24 to 240 VAC
Yes
10 A at 24 to 240 VAC
G3PA-220B-VD
20 A at 24 to 240 VAC
G3PA-240B-VD
40 A at 24 to 240 VAC
G3PA-260B-VD
60 A at 24 to 240 VAC
G3PA-420B-VD
20 A at 180 to 400 VAC
G3PA-430B-VD
30 A at 180 to 400 VAC
G3PA-420B-VD-2
20 A at 200 to 480 VAC
G3PA-430B-VD-2
30 A at 200 to 480 VAC
G3PA-450B-VD-2
50 A at 200 to 480 VAC
Power Solid-state Relay
24 VAC
12 to 24 VDC
G3PA-(VD)
SSR
Model
G3PA-210B-VD
J-21
Replacement Parts
Name
Carry current
Power Device
Cartridge
10 A
Load voltage
19 to 264 VAC
20 A
40 A
60 A
20 A
150 to 440 VAC
30 A
Model
Applicable SSR
G32A-A10-VD DC5-24
G3PA-210B-VD DC5-24
G32A-A10L-VD DC5-24
G3PA-210BL-VD DC5-24
G32A-A10-VD AC24
G3PA-210B-VD AC24
G32A-A20-VD DC5-24
G3PA-220B-VD DC5-24
G32A-A20L-VD DC5-24
G3PA-220BL-VD DC5-24
G32A-A20-VD AC24
G3PA-220B-VD AC24
G32A-A40-VD DC5-24
G3PA-240B-VD DC5-24
G32A-A40L-VD DC5-24
G3PA-240BL-VD DC5-24
G32A-A40-VD AC24
G3PA-240B-VD AC24
G32A-A60-VD DC5-24
G3PA-260B-VD DC5-24
G32A-A60L-VD DC5-24
G3PA-260BL-VD DC5-24
G32A-A60-VD AC24
G3PA-260B-VD AC24
G32A-A420-VD DC12-24
G3PA-420B-VD DC12-24
Conforms to
VDE
Yes
G32A-A430-VD DC12-24
G3PA-430B-VD DC12-24
G32A-A420-VD-2 DC12-24
G3PA-420B-VD-2 DC12-24
30 A
G32A-A430-VD-2 DC12-24
G3PA-430B-VD-2 DC12-24
50 A
G32A-A450-VD-2 DC12-24
G3PA-450B-VD-2 DC12-24
20 A
10 A
180 to 528 VAC
75 to 264 VAC
20 A
40 A
20 A
180 to 528 VAC
30 A
G32A-A10
G3PA-210B DC5-24
G32A-A20
G3PA-220B DC5-24
G32A-A40
G3PA-240B DC5-24
G32A-A420
G3PA-420B DC5-24
G32A-A430
G3PA-430B DC5-24
No
■ Other Units (Order Separately)
Units that Enable 2-line Switching of 3-phase Power
Name
Short-circuit Unit
Current flow
10 A
Model
G32A-D20
20 A
30 A
40 A
J-22
Power Solid-state Relay G3PA-(VD)
Applicable SSR
G3PA-210B-VD, G3PA-210BL-VD
G3PA-220B-VD, G3PA-220BL-VD
G3PA-420B-VD, G3PA-420B-VD-2
G32A-D40
G3PA-430B-VD, G3PA-430B-VD-2
G3PA-240B-VD, G3PA-240BL-VD
Specifications
■ Ratings (at 25°C)
Input
Model
G3PA-210B-VD
Rated voltage
Voltage range
Input current
impedance
Voltage level
Must operate voltage
Must release voltage
5 to 24 VDC
4 to 30 VDC
7 mA max.
4 VDC max.
1 VDC min.
5 to 24 VDC
4 to 30 VDC
20 mA max.
4 VDC max.
1 VDC min.
24 VAC
19.2 to 26.4 VAC
1.4 kΩ±20%
19.2 VAC max.
4.8 VAC min.
12 to 24 VDC
9.6 to 30 VDC
7 mA max.
9.2 VDC max.
1 VDC min.
G3PA-220B-VD
G3PA-240B-VD
G3PA-260B-VD
G3PA-210BL-VD
G3PA-220BL-VD
G3PA-240BL-VD
G3PA-260BL-VD
G3PA-210B-VD
G3PA-220B-VD
G3PA-240B-VD
G3PA-260B-VD
G3PA-420B-VD
G3PA-430B-VD
G3PA-420B-VD-2
G3PA-430B-VD-2
G3PA-450B-VD-2
Output
Model
Applicable load
Rated load voltage
G3PA-210B(L)-VD
24 to 240 VAC (50/60 Hz)
Load voltage range
Load current
19 to 264 VAC (50/60 Hz)
Inrush current
0.1 to 10 A
150 A (60 Hz, 1 cycle)
G3PA-220B(L)-VD
0.1 to 20 A
220 A (60 Hz, 1 cycle)
G3PA-240B(L)-VD
0.5 to 40 A
440 A (60 Hz, 1 cycle)
G3PA-260B(L)-VD
0.5 to 60 A
440 A (60 Hz, 1 cycle)
220 A (60 Hz, 1 cycle)
180 to 400 VAC (50/60 Hz)
150 to 440 VAC (50/60 Hz)
0.5 to 20 A
0.5 to 30 A
440 A (60 Hz, 1 cycle)
200 to 480 VAC (50/60 Hz)
180 to 528 VAC (50/60 Hz)
0.5 to 20 A
220 A (60 Hz, 1 cycle)
G3PA-430B-VD-2
0.5 to 30 A
440 A (60 Hz, 1 cycle)
G3PA-450B-VD-2
0.5 to 50 A
440 A (60 Hz, 1 cycle)
G3PA-420B-VD
G3PA-430B-VD
G3PA-420B-VD-2
SSR
Refer to Engineering Data for further details.
Power Solid-state Relay
G3PA-(VD)
J-23
■ Characteristics
Item
G3PA210B(L)-VD
G3PA220B(L)-VD
G3PA240B(L)-VD
G3PA260B(L)-VD
G3PA420B-VD
G3PA420B-VD-2
G3PA430B-VD
G3PA430B-VD-2
G3PA450B-VD-2
Operate time 1/2 of load power source cycle + 1 ms max. (DC Input, -B models)
1 1/2 of load power source cycle + 1 ms max. (AC Input)
1 ms max. (-BL models)
Release time 1/2 of load power source cycle + 1 ms max. (DC Input)
1 1/2 of load power source cycle + 1 ms max. (AC Input)
Output ON
voltage drop
1.6 V (RMS) max.
Leakage
current
5 mA max. (at 120 VAC)
10 mA max. (at 230 VAC)
10 mA max. (at 120 VAC)
20 mA max. (at 230 VAC)
20 mA
max. (at
400 VAC)
I2t
260 A2S
810 A2S
260 A2S
Insulation
resistance
100 MΩ min. (at 500 VDC)
Dielectric
strength
4,000 VAC, 50/60 Hz for 1 min
Vibration
resistance
Destruction: 10 to 55 to 10 Hz, 0.375–mm single amplitude (0.75-mm double amplitude) (Mounted to DIN track)
Shock
resistance
Destruction: 300 m/s2 (mounted to DIN track)
Ambient
temperature
Operating: –30°C to 80°C (with no icing or condensation)
Storage: –30°C to 100°C (with no icing or condensation)
Approved
standards
UL508, CSA C22.2 (No.14, No.950), EN60950 File No.
5915ÜG
Ambient
humidity
Operating: 45% to 85%
Weight
Approx.
260 g
J-24
Approx.
340 g
1.8 V (RMS) max.
Approx.
460 g
Approx.
900 g
Power Solid-state Relay G3PA-(VD)
20 mA max. (at 20 mA
480 VAC)
max. (at
400 VAC)
20 mA max. (at 480 VAC)
810 A2S
810 A2S
UL508,
CSA
C22.2
(No.14),
EN609474-3 File
No.
6642ÜG
UL508, CSA
C22.2 (No.14),
EN60947-4-3
File No.
133127ÜG
UL508, CSA C22.2 (No.14),
UL508,
EN60947-4-3 File No.
CSA
133127ÜG
C22.2
(No.14),
EN609474-3 File
No.
6642ÜG
Approx.
290 g
Approx.
290 g
Approx.
410 g
Approx.
410 g
Approx.
900 g
Operation
■ Replacement Parts
G32A-A Power Device Cartridge
The G32A-A Power Device Cartridge (a Triac Unit) can be replaced with a new one. When the temperature indicator has changed from pink to red,
the triac circuitry may have malfunctioned possibly by an excessive flow of current, in which case, dismount the damaged cartridge for replacement.
The damaged cartridge can be replaced with a new one without disconnecting the wires from the G3PA.
Improve the heat radiation efficiency of the G3PA before replacing the cartridge.
The G32A-A Power Device Cartridge can withstand an excessive current for a short period of time, such as may be caused accidentally by the
short circuitry of the load, in which case the temperature indicator will not turn red.
Appearance
G32A-A10(L)-VD G32A-A20(L)-VD
G32A-A40
G32A-A20
G32A-A40(L)-VD
G32A-A60(L)-VD
G32A-A10
G32A-A420-VD(-2)
G32A-A430-VD(-2)
G32A-A450-VD-2
Replacing Power Device Cartridges
When replacing Power Device Cartridges, use the specified model. Using a Power Device Cartridge other than the specified one will result in faulty
operation and destruction of the elements.
Noise Terminal Voltage according to EN55011
Conformance to EN55011 is possible if a capacitor is connected to the load power supply as shown in the diagram below. (G3PA-VD)
Recommended capacitor: NISSEI ELECTRIC Co., LTD, TYPE R40 (MKT Series), 1 µF (Japan only).
Load
G3PA-VD
240 VAC
SSR
24 VDC
Input
Loss Time
The loss time increases for low voltages and currents. Ensure that the loss time does not increase to an inappropriate level.
Loss time
Caution
Be sure to turn OFF the power supply when replacing the Cartridge. Supplying power with the Cartridge removed may result in malfunction.
Power Solid-state Relay
G3PA-(VD)
J-25
■ Replacement Procedure
G32A-A10(L)-VD/G32A-A20(L)-VD/G32-A420-VD(-2)
Use the special tool (provided) to extract the cartridge for replacement with a new one.
Extraction
Follow the procedures below to dismount the Power Device Cartridge from the G3PA.
1. Switch off the power.
2. Remove the terminal cover.
3. Hook the indented part of the cartridge with the tool and pull up
on the cartridge to remove it.
Remover
Hook here with
Remover.
Apply silicone grease here.
2. Make sure that there is no dust or pieces of wire on the heat radiator of the G32A-A or the G3PA.
3. Insert the cartridge into the opening of the G3PA so that the letters on the cartridge and those on the G3PA are in the same
direction and side A and side B are even.
Side A
Side B
Mounting
Follow the procedures below to mount the Power Device Cartridge
on the G3PA.
1. Apply silicone grease (provided with the G32A-A) to the entire
surface of the heat radiator.
4. Attach the terminal cover.
5. Switch on the power and check the G3PA to be sure it works
properly.
G32A-A40(L)-VD/G32A-A60(L)-VD/G32A-A430-VD(-2)/G32A-A450-VD-2
The G32A Power Device Cartridge is mounted and secured with screws to the G3PA Unit.
Extraction
Mounting
Follow the procedures below to dismount the G32A-A Power Device
Cartridge from the G3PA.
1. Apply silicone grease to the entire surface of the heat radiator.
1. Switch off the power.
2. Remove the terminal cover.
3. Loosen the two centered screws on the sides to dismount the cartridge. The screws are connected to terminals 1 and 2.
Apply silicone grease here.
Loosen
2. Make sure that there is no dust or pieces of wire on the radiator of
the G32A-A or the G3PA.
Loosen
4. Loosen the screws on both the corners.
Loosen
Loosen
5. Hold the indented part of both the corners to dismount the cartridge.
J-26
Power Solid-state Relay G3PA-(VD)
3. Insert the cartridge into the opening of the G3PA so that side A
and side B are even.
Side A
4. Tighten the screws on both the corners with a tightening torque of
0.59 to 0.78 N·m.
5. Tighten the screws on both the sides with a tightening torque of
0.59 to 0.78 N·m.
6. Attach the terminal cover.
7. Switch on the power and check the G3PA to be sure it works
properly.
Side B
■ Linking Terminal Connection
• Connecting with linking terminal for G3PA-210B(L)-VD, -220B(L)VD, -240B(L)-VD and G3PA-420B-VD(-2), G3PA-430B-VD(-2).
SSR1
SSR2
SSR1
• Connecting with linking terminal for G32A.
SSR
G32A Unit
SSR
G32A Unit
SSR2
*
* The cover will not fit if
the terminal protrudes.
1. When SSRs are close
mounted, loosen the
M3.5 Sems screw and
flip the linking terminal
down.
2. Insert the linking
terminal securely
into the center of
the screw and
tighten the screw.
1. When SSR are close
mounted, loosen the
M3.5 Sems screw on
the G32A and flip the
linking terminal down.
2. Insert the linking terminal securely into the
center of the screw and
tighten the screw. Ensure that the linking terminal does not protrude.
Linking terminal
G3PA-420B-VD
Refer to the instruction manual for
the G32A-A Power Device Cartridge
to replace the G3PA's triac part.
SSR
Connect the terminal with power off.
Linking
terminal
Linking
terminal
Linking terminal
When the temperature indicator has turned from pink to red, the G32-A-A Power Device Cartridge may have malfunctioned, in which case the cartridge must be replaced with a new one.
Use the terminal cover to prevent accidents
due to electric shock.
Power Solid-state Relay
G3PA-(VD)
J-27
Mounting
Vertical
↔
• Screw or DIN track
mounting is possible.
• Vertical mounting should
usually be used.
Vertical mounting
DIN track
G3PA
80 mm
DIN track
Close mounting
Horizontal mounting
Vertical
G3PA
↔
The rated ambient
temperature is
40°C. (30°C for
400 V.)
Vertical
↔
Panel
Panel
• Close mounting is also
possible.
• Close mounting is possible for
up to 3 G3PA SSRs. (If there
are 4 or more SSRs, mount at
intervals of 10 mm min.)
Reduce the load current by
10% for G3PA-210B-VD,
-220B-VD, -240B-VD and by
20% for G3PA-260B-VD, 420B-VD(-2), -430B-VD(-2),
-450B-VD-2.
• Leave a distance of 80 mm
• With vertical mounting,
reduce the load current by
30%. (Refer to the Load
Current vs. Ambient
Temperature graph.)
Note: Leave a distance of 60 mm min. between SSRs and ducts (especially above the SSR).
J-28
Power Solid-state Relay G3PA-(VD)
Engineering Data
Load Current vs. Ambient Temperature
Horizontal Mounting to Ground
Ground
G3PA-210B(L)-VD, G3PA-220B(L)-VD
G3PA-240B(L)-VD
G3PA-260B(L)-VD
G3PA-220B(L)-VD
80
15
Load current (A)
G3PA-210B(L)-VD
Load current (A)
Load current (A)
25
60
40
25
20
-30 -20
Ambient temperature (°C)
Ambient temperature (°C)
Ambient temperature (°C)
20
40
60
80
100
G3PA-450B-VD-2
Load current (A)
G3PA-430B-VD, G3PA-430B-VD-2
Load current (A)
Load current (A)
G3PA-420B-VD, G3PA-420B-VD-2
0
Ambient temperature (°C)
Ambient temperature (°C)
Ambient temperature (°C)
Note: Close mounting is possible for a maximum of three Units by reducing the load current by 20%. (A minimum clearance of 10 mm must be
provided when mounting four or more Units.)
Power Solid-state Relay
G3PA-(VD)
J-29
SSR
Panel
Input Voltage vs. Input Current
G3PA-4@0-VD, G3PA-4@-VD-2
Input impedance (kΩ)
Input current (mA)
Input impedance (kΩ)
Input current (mA)
G3PA-2@0B-VD
Ta = 25°C
8
6
4
Input current
2
1
0.8
0.6
Input impedance
10
Input
current
4
2
Input impedance
1
0.8
0.6
0.4
0.4
0.2
0.2
0.1
1
T = 25°C
8
6
0.1
2
4
6
8 10
20
1
40
2
4
6
8 10
20
40
Input voltage (V)
Input voltage (V)
Vertical Mounting to Ground
Panel
Ground
G3PA-220B(L)-VD
15
14
11
10
G3PA-210B(L)-VD
7
5.5
5
3.5
G3PA-260B(L)-VD
Load current (A)
20
G3PA-240B(L)-VD
Load current (A)
Load current (A)
G3PA-210B(L)-VD, G3PA-220B(L)-VD
28
11
10
60
42
40
20
18
−30 −20
Ambient temperature (°C)
Ambient temperature (°C)
G3PA-430B-VD
G3PA-420B-VD
Ambient temperature (°C)
J-30
G3PA-450B-VD-2
Load current (A)
Load current (A)
G3PA-420B-VD, G3PA-430B-VD
G3PA-420B -VD-2, G3PA-430B-VD-2
Ambient temperature (°C)
Power Solid-state Relay G3PA-(VD)
0
20
40
60
80
Ambient temperature (°C)
100
Close Mounting (Up to Three)
Panel
Ground
DIN track
G3PA-210B(L)-VD, G3PA-220B(L)-VD
G3PA-240B(L)-VD
G3PA-260B(L)-VD
30
45
27
G3PA-220B-VD
15
13
9
G3PA-210B-VD
7
5
4.5
64
36
Load current (A)
20
18
Load current (A)
Load current (A)
40
30
20
14
48
40
20
10
-30 -20
Ambient temperature (°C)
Ambient temperature (°C)
G3PA-420B-VD, G3PA-420B-VD-2
20
40
60
80
100
G3PA-430B-VD, G3PA-430B-VD-2
30
40
Load current (A)
Load current (A)
0
Ambient temperature (°C)
20
16
10
30
24
20
10
10
30
80
Ambient temperature (°C)
100
−30
10
30
80
Ambient temperature (°C)
SSR
−30
Load current (A)
G3PA-450B-VD-2
Ambient temperature (°C)
Power Solid-state Relay
G3PA-(VD)
J-31
Inrush Current Resistivity: Non-repetitive
Note: Keep the inrush current to half the rated value if it occurs repetitively.
Energizing time (ms)
J-32
G3PA-240B(L)-VD/260B(L)-VD,
G3PA-430B-VD, G3PA-430B-VD-2,
G3PA-450B-VD-2
Inrush current (A. Peak)
G3PA-220B(L)-VD, G3PA-420B-VD,
G3PA-420B-VD-2
Inrush current (A. Peak)
Inrush current (A. Peak)
G3PA-210B(L)-VD
Energizing time (ms)
Power Solid-state Relay G3PA-(VD)
Energizing time (ms)
Dimensions
Note: All units are in millimeters unless otherwise indicated.
G3PA-210B(L)-VD
With Terminal
Cover
Without Terminal
Cover
4.6 dia.
Two, M4
Linking terminal B1
Mounting
Holes
Terminal
Arrangement/
Internal Connections
Two, 4.5 dia. or M4 holes
Input circuit
Trigger circuit
Two,
M3.5
Linking
terminal B2
4.6 x 5.6 elliptical
hole
100 max.
G3PA-220B(L)-VD
Without Terminal
Cover
With Terminal
Cover
4.6 dia.
Linking terminal B1
Terminal
Arrangement/
Internal Connections
Mounting
Holes
Two, M4
Two, 4.5 dia. or M4 holes
Input circuit
Trigger circuit
Two,
M3.5
Linking terminal B2
4.6 x 5.6 elliptical
hole
Linking
terminal B1
With Terminal
Cover
4.6 dia.
Two, M5
Mounting
Holes
Two, 4.5 dia. or M4 holes
Two,
M3.5
Terminal
Arrangement/
Internal Connections
Input circuit
Without Terminal
Cover
Trigger circuit
G3PA-240B(L)-VD
Linking
terminal B2
4.6 x 5.6 elliptical
hole
100 max.
Power Solid-state Relay
G3PA-(VD)
J-33
SSR
100 max.
G3PA-260B(L)-VD
G3PA-450B-VD-2
With Terminal
Cover
Without Terminal
Cover
Terminal Arrangement/
Internal Connections
Mounting Holes
4.6 dia.
Two, M5
Two, M3.5
4.6 x 5.6
elliptical hole
Input circuit
Trigger circuit
Two, 4.5 dia. or M4 holes
110 max.
100 max.
G3PA-420B-VD, G3PA-420B-VD-2
Without Terminal
Cover
With Terminal
Cover
Mounting Holes
Two, 4.5 dia. or M4
4.6 dia.
Terminal Arrangement/
Internal Connections
Two, M4
7.6
Linking
terminal
−B2
90±0.3
80
Trigger circuit
38 100
max.
Input circuit
90±0.2
Linking
terminal
67+B1
8.6
Two, M3.5
2.2
8.8
25±0.2
4.5 x 5.6 elliptic hole
100 max.
37 max.
4.5
13.2
91
90
G3PA-430B-VD, G3PA-430B-VD-2
Without Terminal
Cover
With Terminal
Cover
Mounting Holes
Terminal Arrangement/
Internal Connections
4.6 dia.
Two, M5
Two, 4.5 dia. or M4
Linking
terminal
+B1
38 100 90±0.2 80
max.
Linking
terminal
−B2
90±0.3
13
18
13
4.6 x 5.6
elliptic hole
35±0.2
89
J-34
4.5
100 max.
47 max.
Power Solid-state Relay G3PA-(VD)
91
35±0.3
Input circuit
67
Trigger circuit
7.6
Precautions
Refer to the Technical Information for SSRs (Cat. No. J137) for general precautions.
■ Correct Use
Noise Terminal Voltage according to
EN55011
The G3PA-(VD) conforms to EN55011 standards when a capacitor is
connected to the load power supply as shown in the following circuit
diagram.
Load Connection
For an AC load, use a power supply rated at 50 or 60 Hz.
The maximum operating frequency is 10 Hz.
The G3PA-(VD) has a built-in varistor for overvoltage protection.
At a low applied voltage, such as 24 VAC, the load current is not fully
supplied. When the Unit is switched ON, the voltage required to
power the Unit deprives the output signal of the necessary voltage
level and thus creates loss time. The lower the load voltage is, the
greater the loss time is. This condition, however, will not create any
serious problems.
Load
Input
G3PA-(VD)
Output
Recommended Capacitor:
NISSEI ELECTRIC Co., LTD, TYPE R40 (MKT Series), 1 µF
Loss time
For a DC or L load, a diode should be connected in parallel the load
to absorb the counter electromotive force of the load.
Load
Input
SSR
Load power
supply
When attaching a heat sink to the G3PA-(VD), in order to facilitate
heat dissipation, apply Silicone Grease or equivalent heat conductive
grease on the heat sink. (Toshiba Silicon, Shinetsu Silicon, etc.)
SSR
Tighten the mounting screws of the heat sink with a torque of 0.78 to
0.98 N·m.
Power Solid-state Relay
G3PA-(VD)
J-35
ALL DIMENSIONS SHOWN ARE IN MILLIMETERS.
To convert millimeters into inches, multiply by 0.03937. To convert grams into ounces, multiply by 0.03527.
Cat. No. K094-E1-04
J-36
In the interest of product improvement, specifications are subject to change without notice.
Power Solid-state Relay G3PA-(VD)
Similar pages