Fujitsu FTR-P5 Silent relay for automotive applications 1 pole-25 a Datasheet

FTR-P5 SERIES
SILENT RELAY FOR
AUTOMOTIVE APPLICATIONS
1 POLE—25 A
FTR-P5 SERIES
RoHS compliant
n FEATURES
Low operating sound
An original silent mechanism decreases the propagation of
operating sound when mounted on a PCB. (Average sound
pressure: 50dB at 5 cm).
l Compact, high density package
198 mm2 mounting area. (46% less than the FTR-P1 series
quiet relay).
l High sensitivity, low power consumption
(nominal power consumption: 450 mW).
l High capacity
Heat dissipation is high due to a single cover structure.
l Ease of PCB layout
All terminals are on the perimeter.
l High breaking capability.
In addition to the standard gap product (0.3 mm), a higher
gap product (0.6 mm), suitable for over voltage breaking
can be supplied.
l Typical applications:
Wiper / IWW, Power window, Doorlock, Power seat
Sunroof, Interior lighting, Fan
l RoHS compliant since date code: 0623
Please see page 8 for more information
l
n ORDERING INFORMATION
[Example]
FTR-P5
(a)
C
(b)
N
(c)
012
(d)
W1
(e)
**
(f )
(a)
Series Name
FTR-P2 : FTR-P2 Series
(b)
Contact Arrangement
C
: 1 Form C
(c)
Contact Gap
N
: 0.3 mm gap
(d)
Nominal Voltage 009: 9 VDC
(e)
Contact Material
W1
(f)
Special product
specification
Symbol to specify special specification product
010: 10 VDC
012: 12 VDC
: Silver-Tin-Oxide Indium Oxide
Note: The part number on the relay cover does not include 'FTR'
Example:
Ordering part number: FTR-P5CN012W1
Stamped part number: P5CN012W1
FTR-P5 SERIES
n SPECIFICATIONS
Item
Contact
Specifications
Arrangement
1 Form C
Material
Silver-tin oxide-indium
Voltage drop
100mV (1A, 12VDC)
Contact rating
14VDC, 25A (motor locked)
Maximum carrying current
25A / 1 hour (25°C, nominal voltage applied to coil)
Maximum switching current
35A, 16 VDC (reference)
Minimum load*
6V, 1A (reference)
Operating temperature range
-40°C to +85°C (no frost)
Storage temperature range
-40°C to +100°C (no frost)
Time
Operate (at nominal voltage)
10 ms maximum
Release (at nominal voltage)
5 ms maximum (without diode)
Life
Mechanical
10 million operations minimum
Electrical
100k operations minimum (at contact rating)
Coil
Other
Vibration resistance (operational) 10-55HZ, 1.5mm double amplitude
Shock
resistance
operational
100 m/s2 minimum (10G)
no damage
100 m/s2 minimum (100G)
Weight
Approximately 13 grams
Average sound pressure
Approximately 50dB at 5cm
*This is the standard value of the minimum load level. This value may differ depending on the switching frequency, environmental
conditions and target reliability standard. We recommend to check this value by an actual load prior to use.
n COIL DATA
N o m i n a l C o il
Voltage
C o il R e s is ta n c e *
(± 1 0 % )
Power
C o n su m p t ion
at nominal coil
v olta ge *
M u st O p e rat e
Voltage*
M u s t R e l ea se
Voltage
F T R -P 5 C N 0 0 9 W 1
DC 9V
180Ω
4 50 m W
5.5 V (2 0 ˚ )
6.9 V ( 8 5 ˚ )
0.7 2
F T R -P 5 C N 0 1 0 W 1
DC 10V
220Ω
4 55 m W
6.3 V ( 2 0 ˚ )
7 .9V (8 5˚ )
0 .8
F T R -P 5 C N 0 1 2 W 1
DC 12V
320Ω
4 50 m W
7.3 V ( 2 0 ˚ )
9.2 V ( 8 5 ˚ )
0 .9 6
P rodu ct N am e
FTR-P5 SERIES
CHARACTERISTIC DATA
n
2. LIFE
1. MAXIMUM BREAK CAPACITY
00
Motor locked
FTR-P5
30
Test circuit
RL-
20
N.O.
N.C.
0
N.O.
5
N.C.
RL-2
2
0
2
4
6
20
25
Voltage between contacts (VDC)
30
M
Number of operations (x04)
Switching current (A)
50
4 VDC motor locked load
20
0
5
0
5
20
25 30 35 40
50
Locked motor current (A)
FTR-P5 SERIES
3. LIFE TEST (EXAMPLES)
RL
N.O.
N.C.
M
Note: NC contacts provide dynamic brake circuit
Percent of nominal coil voltage
(%)
• Test item
14 V DC,
• Change in pick-up drop-out voltage
inrush current: 30 A
motor free
100
300K operations minimum
0.25 seconds ON,
80
9.75 seconds OFF
• Test circuit
60
20
DROP-OUT
0
Initial
2
• Change in contact resistance
• Current wave form
20 A
Contact Resistance (mΩ)
5A
• Test item
14 V DC-25 A
Motor Lock
100K operations
minimum*
M
N.O.
N.C.
RL-2
Percent of nominal coil voltage (%)
N.O.
Number of operations (x 10 times)
(Measured at DC 6V 1A wet)
10
1
20
50
100
500
1000
500
100
Number of operations (x 10 times)
3
100
80
60
40
20
PICK-UP
DROP-OUT
0
Initial
• Current wave form
(RL-1)
25 A
100
50
3
• Shift of pick-up drop-out voltage
RL-1
N.C.
10
100
Initial
• Test circuit
5
1000
30 A
0A
PICK-UP
40
20 sec
20
50
100
Number of operations (x 10 times)
3
• Change in contact resistance
(Measured at DC 6V 1A wet)
1000
0A
0.25 sec
0.25 sec
10 sec
* 1 operation = 1 forward
and 1 reverse
Contact Resistance (mΩ)
0A
(RL-2)
25 A
100
10
1
Initial
20
50
100
1000
500
Number of operations (x 10 times)
3
FTR-P5 SERIES
5. MAXIMUM BREAK CAPACITY
4. COIL TEMPERATURE RISE
Ratio to nominal coil voltage (%)
140
Switching Current (A)
120
(3) Contact carrying current: 20A
60
40
(2) Contact carrying current: 10A
20
20
10
5
2
0
Intermittent coil operation with 10A
carrying current
Motor lock load
FTR-P5CN
50
80
0
20
10
30
1
10
Applied time (minutes)
Continuous coil
power range
100
80
60
o
Must-
pera
te vo
ltage
40
-30 -20
0
40
20
60
Ambient temperature (C)
13 15 17 20
25
30
Voltage between contacts (VDC)
80
7. VIBRATION RESISTANCE CHARACTERISTICS
Dual amplitude (mm)
5
Acceleration (m/s )
100
2
50
44 m/s
2
1
0.5
0.1
0.01
Frequency : 10~2000 Hz
Acceleration : 100 m/s2 maximum
Vibration direction : see drawing below
Detection level : generation of 1 ms
or longer chattering
Range where chattering occurs
Break contact
Coil deenergization
on Y-direction
Z
FTR-P5
Automotive
electronic standard
10
10
50
100
500
1000
2000
X
Y
Frequency (Hz)
8. SHOCK RESISTANCE CHARACTERISTIC
1,000
Impact apply time : 111 ms, half-sine wave
Test condition: coil, energized and de-energized
Impact direction: see drawing below
Detection level : generation of 1ms or longer
contact chattering
800
600
impact value (m/s2)
Coil temperature rise (degree C)
100
Ambient temperature:20C,
one coil energized, 0.45 W coil power
100
6. OPERATING COIL VOLTAGE RANGE
400
Y2
200
0
Y1
Z2
X1
X2
Y1
Y2
Impact direction
Z1
Z2
: Break contact
(coil de-energized)
: Make contact
(coil energized)
FTR-P5
Z1
X1
X2
100
FTR-P5 SERIES
REFERENCE DATA
Operating/release voltage distribution
80
Data: FTR-P5
Units: n = 100
Operate
Release
20
60
40
20
0
10
20 30 40
50 60 70
0
80
0
1
2
3
5
6
7
0
8
10
20 30 40
60
100
Data: FTR-P5
Units: n = 100
Distribution (%)
80
80
60
40
30
20
40
10
0
45 46 47 48 49 50 51 52 53 54 55
Sound pressure level (dB)
0 10 20 30 40 50 60 70 80
Ratio to rated voltage (%)
0
0
Method of acoustic noise measure
Measuring condition: Distance from 5 cm,
relay operation at 10Hz
Tester: Noise tester Ryon NA-61, A range
10 20 30 40 50 60 70 80
Contact resistance (mΩ)
Microphone
n DIMENSIONS
20.4+0.3
5cm
9.7+0.3
• PCB mounting hole layout
(bottom view)
5
5
5
• Schematic
(bottom view)
(1.2)
1
2
0.3
5.5
16.7+0.3
Relay
Cushion
• Dimensions
3.7
50 60 70
FTR-P5CN012W1
n=100
50
20
0
0
Contact resistance (mΩ)
Contact resistance distribution
60
20
4
Distribution of sound pressure (with diode)
Release voltage
Operate voltage
40
40
Time (ms)
Operating/release voltage distribution
Data: FTR-P5
Units: n = 100
60
20
Ratio to rated voltage (%)
80
Data: FTR-P5
Units: n = 100
80
Distribution (%)
Distribution (%)
Distribution (%)
40
Distribution (%)
Release
with diode
80
Contact resistance distribution
100
Operate
Data: FTR-P5
Units: n = 100
60
0
Operate and release time distribution
100
Distribution (%)
n
5-ø1.4
5
4
3
Unit: mm
FTR-P5 SERIES
RoHS Compliance and Lead Free Relay Information
1. General Information
Relays produced after the specific date code that is indicated on each data sheet are lead-free
now. Most of our signal and power relays are lead-free. Please refer to Lead-Free Status Info.
(http://www.fujitsu.com/us/downloads/MICRO/fcai/relays/lead-free-letter.pdf)
l
Lead free solder paste currently used in relays is Sn-3.0Ag-0.5Cu.
l
All signal and most power relays also comply with RoHS. Please refer to individual data
sheets. Relays that are RoHS compliant do not contain the 5 hazardous materials that
are restricted by RoHS directive (lead, mercury, chromium IV, PBB, PBDE).
l
It has been verified that using lead-free relays in leaded assembly process will not cause any
problems (compatible).
l
“LF” is marked on each outer and inner carton. (No marking on individual relays).
l
To avoid leaded relays (for lead-free sample, etc.) please consult with area sales office.
l
We will ship leaded relays as long as the leaded relay inventory exists.
Note: Cadmium was exempted from RoHS on October 21, 2005. (Amendment to Directive 2002/95/EC)
l
2. Recommended Lead Free Solder Profile
Recommended solder paste Sn-3.0Ag-0.5Cu.
l
Reflow Solder condtion
Flow Solder condtion:
Pre-heating:
Soldering:
maximum 120˚C
dip within 5 sec. at
260˚C soler bath
Solder by Soldering Iron:
Soldering Iron
Temperature: maximum 360˚C
Duration:
maximum 3 sec.
We highly recommend that you confirm your actual solder conditions
3. Moisture Sensitivity
l
Moisture Sensitivity Level standard is not applicable to electromechanical realys.
4. Tin Whisker
l
Dipped SnAgCu solder is known as low risk tin whisker. No considerable length whisker was found by our in
house test.
FTR-P5 SERIES
Fujitsu Components International Headquarter Offices
Japan
Fujitsu Component Limited
Gotanda-Chuo Building
3-5, Higashigotanda 2-chome, Shinagawa-ku
Tokyo 141 8630, Japan
Tel: (81-3) 5449-7010
Fax: (81-3) 5449-2626
Email: [email protected]
Web: www.fcl.fujitsu.com
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2132 WV Hoofddorp
Netherlands
Tel: (31-23) 5560910
Fax: (31-23) 5560950
Email: [email protected]
Web: emea.fujitsu.com/components/
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250 E. Caribbean Drive
Sunnyvale, CA 94089 U.S.A.
Tel: (1-408) 745-4900
Fax: (1-408) 745-4970
Email: [email protected]
Web: http://www.fujitsu.com/us/services/edevices/components/
Asia Pacific
Fujitsu Components Asia Ltd.
102E Pasir Panjang Road
#01-01 Citilink Warehouse Complex
Singapore 118529
Tel: (65) 6375-8560
Fax: (65) 6273-3021
Email: [email protected]
Web: http://www.fujitsu.com/sg/services/micro/components/
©2008 Fujitsu Components America, Inc. All rights reserved. All trademarks or registered trademarks are the property of their respective
owners.
Fujitsu Components America or its affiliates do not warrant that the content of datasheet is error free. In a continuing effort to improve our
products Fujitsu Components America, Inc. or its affiliates reserve the right to change specifications/datasheets without prior notice.
Rev. January 3, 2008.
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