Delta DVGF283R312TF/ES-XXX High reliability hybrid dc-dc converter Datasheet

DVGF+2800T Series
HIGH RELIABILITY HYBRID
DC-DC CONVERTERS
DESCRIPTION
FEATURES
The DVGF+ series of high reliability DC-DC
converters is operable over the full military (-55 °C to
+125 °C) temperature range with no power derating.
Unique to the DVGF+ series is a fault tolerant
magnetic feedback circuit. Operating at a nominal
fixed frequency of 325 kHz per stage, these
regulated, isolated units utilize well-controlled
undervoltage lockout circuitry to eliminate slow startup problems.
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These converters are designed and manufactured in
a facility qualified to ISO9001 and certified to MILPRF-38534 and MIL-STD-883.
This product may incorporate one or more of the
following U.S. patents:
5,784,266
5,790,389
5,963,438
5,999,433
6,005,780
6,084,792
6,118,673
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High Reliability
Very Low Output Noise
Wide Input Voltage Range: 15 to 50 Volts per
MIL-STD-704
Up to 12.5 Watts Output Power
Fault Tolerant Magnetic Feedback Circuit
NO Use of Optoisolators
Undervoltage Lockout
Indefinite Short Circuit Protection
Current Limit Protection
Industry Standard Pinout
High Input Transient Voltage: 80 Volts for 1 sec
per MIL-STD-704A
Precision Projection Welded Hermetic Package
High Power Density: > 23 W/in3
Custom Versions Available
Additional Environmental Screening Available
Meets MIL-STD-461C and MIL-STD-461D EMC
Requirements When Used With a DVMH28 EMI
Filter
Flanged and Non-flanged Versions Available.
MIL-PRF-38534 Element Evaluated
Components
Figure 1 – DVGF+2800T / DVGF+2800TF DC-DC Converter
(Not To Scale)
1X047DSD
11314 4th Avenue
West, Suite 206
Everett, WA 98204
http://www.vpt-inc.com
Sales Information:
Phone: (425) 353-3010
Fax: (425) 353-4030
E-mail: [email protected]
1
DVGF+2800T Series
SPECIFICATIONS (TCASE = -55°C to +125°C, VIN = +28V ± 5%, Full Load5, Unless Otherwise Specified)
ABSOLUTE MAXIMUM RATINGS
Input Voltage (Continuous)
Input Voltage (Transient, 1 second)
Output Power
Power Dissipation (Full Load, TCASE = +125°C)
Parameter
50 VDC
80 Volts
12.5 Watts
6.5 Watts
Junction Temperature Rise to Case
Storage Temperature
Lead Solder Temperature (10 seconds)
Weight (Maximum) (Un-Flanged / Flanged)
DVGF+283R312T
Conditions
+15°C
-65°C to +150°C
270°C
(26 / 29) Grams
DVGF+283R315T
Units
Min
Typ
Max
Min
Typ
Max
15
28
50
15
28
50
STATIC
Continuous
INPUT
Voltage
Transient, 1 sec
4
Inhibited
Current
No Load
5
Ripple Current
Full Load , 20Hz to 10MHz
Inhibit Pin Input
4
Inhibit Pin Open Circuit Voltage
4
UVLO Turn On
4
UVLO Turn Off
3
-
50
-
-
50
mA
mAp-p
-
-
50
-
-
50
0
-
1.5
0
-
1.5
V
13
15
17
13
15
17
V
10.5
-
14.5
10.5
-
14.5
V
-
13
V
3.30
3.333
V
11.88
12.0
12.12
14.85
15.0
15.15
V
-VAUX
-12.24
-12.0
-11.76
-15.30
-15.0
-14.70
V
VMAIN
3.25
3.30
3.35
3.25
3.30
3.35
V
11.64
12.0
12.36
14.55
15.0
15.45
V
TCASE = 25°C
TCASE = -55°C to +125°C
-VAUX
-12.48
-12.0
-11.52
-15.60
-15.0
-14.40
V
Total
0
-
12.5
0
-
12.5
W
VMAIN
0
-
5
0
-
5
W
6
0
-
7.5
0
-
7.5
W
VMAIN
0
-
1.5
0
-
1.5
A
0
-
0.44
0
-
0.35
A
-
40
50
-
40
50
mVp-p
-
60
80
-
60
80
mVp-p
-
10
20
-
10
20
mV
-
15
50
-
15
50
mV
-
5
50
-
5
50
mV
-
10
50
-
10
50
mV
-
20
200
-
20
200
mV
-
-
450
-
-
450
mV
5
73
75
-
73
75
-
%
4
-
-
7.5
-
-
7.5
W
-
-
7.5
-
-
7.5
W
-
-
500
-
-
500
µF
550
650
700
550
650
700
kHz
kHz
±VAUX
Either Output
6
5
Full Load , 20Hz to 10MHz
VIN = 15V to 50V
VMAIN
+VAUX
5,8
No Load to Full Load
-VAUX
±VAUX
EFFICIENCY
+VOUT = 30%, -VOUT = 70%
+VOUT = 70%, -VOUT = 30%
Full Load
LOAD FAULT POWER DISSIPATION
Overload
Short Circuit
4
CAPACITIVE LOAD
SWITCHING FREQUENCY
7
SYNCHRONIZATION FREQUENCY
ISOLATION
500 VDC, TCASE = 25°C
MTBF (MIL-HDBK-217F)
AIF @ TC = 55°C
1X047DSD
-
9
VMAIN
Cross Regulation
V
mA
3.267
VMAIN
Load Regulation
80
5.0
13
±VAUX
Line Regulation
3.5
3.333
±VAUX
Ripple Voltage
-
-
±VAUX
Current
80
5.0
3.30
+VAUX
4
3.5
9
+VAUX
Power
-
3.267
VMAIN
OUTPUT
Voltage
V
700
750
800
700
750
800
100
-
-
100
-
-
MΩ
-
350
-
-
350
-
kHrs
2
DVGF+2800T Series
SPECIFICATIONS (TCASE = -55°C to +125°C, VIN = +28V ± 5%, Full Load5, Unless Otherwise Specified)
ABSOLUTE MAXIMUM RATINGS
Input Voltage (Continuous)
Input Voltage (Transient, 1 second)
Output Power
Power Dissipation (Full Load, TCASE = +125°C)
Parameter
50 VDC
80 Volts
12.5 Watts
6.5 Watts
Junction Temperature Rise to Case
Storage Temperature
Lead Solder Temperature (10 seconds)
Weight (Maximum) (Un-Flanged / Flanged)
DVGF+283R312T
Conditions
+15°C
-65°C to +150°C
270°C
(26 / 29) Grams
DVGF+283R315T
Units
Min
Typ
Max
Min
Typ
Max
-
200
400
-
200
400
mVPK
DYNAMIC
Load Step Output Transient
2
2, 4
Line Step Recovery
±VAUX
-
400
500
-
400
500
mVPK
-
450
650
-
450
650
µSec
±VAUX
-
300
350
-
300
350
µSec
VMAIN
-
50
150
-
50
150
mVPK
-
150
250
-
150
250
mVPK
VMAIN
Load Step Recovery
Line Step Output Transient
VMAIN
4
±VAUX
VMAIN
Half Load to Full Load
VIN = 15V to 50V
±VAUX
Turn On Delay
Turn On Overshoot
Notes:
1.
2.
3.
4.
5.
6.
7.
8.
VMAIN
±VAUX
VIN = 0V to 28V
-
100
200
-
100
200
µSec
-
100
300
-
100
300
µSec
-
-
17
-
-
17
mSec
-
-
15
-
-
15
mVPK
-
-
50
-
-
50
mVPK
This note intentionally not used.
Time for output voltage to settle within 1% of its nominal value.
Derate linearly to 0 at 135°C.
Verified by qualification testing.
5W on VMAIN and 7.5W on ±VAUX.
Up to 70% of the total auxiliary power or current can be drawn from either of the auxiliary outputs.
Synchronization is TTL signal with VSYNC MAX = 6V.
-VAUX is 5% Load to Full Load at -55°C.
1X047DSD
3
DVGF+2800T Series
BLOCK DIAGRAM
28V IN
+V MAIN
PIN 9
PIN 2
OUT COM
PIN 3
+V AUX
IN COM
PIN 4
PIN 8
SYNC
PIN 7
PRIMARY
HOUSEKEEPING
SUPPLY
INH
-V AUX
DUAL PWM
CONTROLLER
PIN 5
TRANSFORMER
ISOLATED
ERROR SIGNAL
FEEDBACK
VOLTAGE
ERROR
AMPLIFIERS
TRANSFORMER
ISOLATED
POWER
FEEDFORWARD
SECONDARY
HOUSKEEPING
SUPPLY
PIN 1
Figure 2
1X047DSD
4
DVGF+2800T Series
CONNECTION DIAGRAM
9
2
28V IN
+V MAIN
LOAD
4
7
+V AUX
SYNC
28 Vdc
+
-
LOAD
1
5
INH
-V AUX
LOAD
8
IN COM OUT COM
3
Figure 3
INHIBIT DRIVE CONNECTION DIAGRAMS
28V IN 9
28V IN 9
15K
INH
15K
OPTOISOLATOR
1
INH
1
BIAS
OPTIONAL
CAPACITOR
IN COM 8
BIAS
OPTIONAL
CAPACITOR
14V
IN COM 8
14V
Figure 4 – Internal Inhibit Circuit and Recommended Drive
Figure 5 – Isolated Inhibit Drive
(Shown with optional capacitor for turn-on delay)
(Shown with optional capacitor for turn-on delay)
1X047DSD
5
DVGF+2800T Series
EMI FILTER HOOKUP DIAGRAM
Figure 6 – Converter with EMI Filter
1X047DSD
6
DVGF+2800T Series
EFFICIENCY PERFORMANCE CURVES (TCASE = 25°C)
VIN = 15V
VIN = 28V
VIN = 50V
80
Efficiency (%)
75
70
65
60
55
2
4
6
8
10
12
14
Output Power (W)
Figure 7 – DVGF+283R312T
Efficiency (%) vs. Output Power (W)
80
Efficiency (%)
75
70
65
60
55
2
4
6
8
10
12
14
Output Power (W)
Figure 8 – DVGF+283R315T
Efficiency (%) vs. Output Power (W)
1X047DSD
7
DVGF+2800T Series
EMI PERFORMANCE CURVES
(TCASE = 25°C, VIN = +28V ± 5%, Full Load, Unless Otherwise Specified)
Figure 9 – DVGF+2800T without EMI Filter
Figure 10 – DVGF+2800T with EMI Filter
1X047DSD
8
DVGF+2800T Series
PACKAGE SPECIFICATIONS (NON-FLANGED)
TOP VIEW
SIDE VIEW
PIN
FUNCTION
1
INHIBIT
2
+V MAIN
3
OUT COM
4
+V AUX
5
-V AUX
6
CASE
7
SYNC
8
IN COM
9
28V IN
BOTTOM VIEW
Figure 11 – Non-Flanged Package and Pinout
(Dimensional Limits are ±0.005” Unless Otherwise Stated)
1X047DSD
9
DVGF+2800T Series
PACKAGE SPECIFICATIONS (FLANGED)
TOP VIEW
SIDE VIEW
PIN
FUNCTION
1
INHIBIT
2
+V MAIN
3
OUT COM
4
+V AUX
5
-V AUX
6
CASE
7
SYNC
8
IN COM
9
28V IN
BOTTOM VIEW
Figure 12 – Flanged Package and Pinout
(Dimensional Limits are ±0.005” Unless Otherwise Stated)
1X047DSD
10
DVGF+2800T Series
PACKAGE PIN DESCRIPTION
Pin
Function
Description
1
INHIBIT
Logic Low = Disabled Output. Connecting the inhibit pin to input common causes
converter shutdown.
Logic High = Enabled Output. Unconnected or open collector TTL.
2
+V MAIN
Positive Main Output Voltage Connection
3
OUT COM
Output Common Connection
4
+V AUX
Positive Auxiliary Output Voltage Connection
5
-V AUX
Negative Auxiliary Output Voltage Connection
6
CASE
Case Connection
7
SYNC
Synchronization Signal
8
IN COM
Input Common Connection
9
28V IN
Positive Input Voltage Connection
1X047DSD
11
DVGF+2800T Series
ENVIRONMENTAL SCREENING (100% Tested Per MIL-STD-883 as referenced to MIL-PRF-38534)
Screening
MIL-STD-883
(No Suffix)
Extended
/ES
HB
/HB
Class H
/H
Class K
/K
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Standard
NonDestructive
Bond Pull
Method 2023
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Internal
Visual
Method 2017, 2032
Internal Procedure
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Temperature
Cycling
Method 1010, Condition C
Method 1010, -55°C to 125°C
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Constant
Acceleration
Method 2001, 3000g, Y1 Direction
Method 2001, 500g, Y1 Direction
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PIND
Method 2020, Condition A2
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Pre Burn-In
Electrical
100% at 25°C
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Burn-In
Method 1015, 320 hours at +125°C
Method 1015, 160 hours at +125°C
96 hours at +125°C
24 hours at +125°C
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Final
Electrical
MIL-PRF-38534, Group A1
100% at 25°C
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Hermeticity
Method 1014, Fine Leak, Condition A
Method 1014, Gross Leak, Condition C
-3
Dip (1 x 10 )
Radiography
Method 20123
External
Visual
Method 2009
Notes:
1X047DSD
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100% R&R testing at –55°C, +25°C, and +125°C with all test data included in product shipment.
PIND test Certificate of Compliance included in product shipment.
Radiographic test Certificate of Compliance and film(s) included in product shipment.
12
DVGF+2800T Series
ORDERING INFORMATION
DVGF+
28
3R3
12
T
F
/HB
1
2
3
4
5
6
7
-
XXX
8
(1)
(2)
(3)
(4)
Product Series
Nominal Input
Voltage
Main Output Voltage
Auxiliary Output
Voltages
DVGF+
28 Volts
28
+ 3.3 Volts
3R3
± 12 Volts
± 15 Volts
12
15
(5)
(6)
(7)
(8)
Number of Outputs
Package Option
Screening Code1,2
Additional Screening
Code
Triple
T
Notes:
1.
2.
None
F
Non-Flanged
Flanged
None
/ES
/HB
/H
/K
Standard
Extended
HB
Class H
Class K
Contact Sales
Contact the VPT Inc. Sales Department for availability of Class H (/H) or Class K (/K) qualified products.
VPT Inc. reserves the right to ship higher screened or SMD products to meet lower screened orders at our
sole discretion unless specifically forbidden by customer contract.
Please contact your sales representative or the VPT Inc. Sales Department for more information
concerning additional environmental screening and testing, different input voltage, output voltage,
power requirement, source inspection, and/or special element evaluation for space or other higher
quality applications.
1X047DSD
13
DVGF+2800T Series
SMD (STANDARD MICROCIRCUIT DRAWING) NUMBERS
Standard Microcircuit
Drawing (SMD)
DVGF+2800T Series
Similar Part Number
*T.B.D.
DVGF+283R312T/H
DVGF+283R312TF/H
*T.B.D.
DVGF+283R315T/H
DVGF+283R315TF/H
Do not use the DVGF+2800T Series similar part number for SMD product acquisition. It is listed for
reference only. For exact specifications for the SMD product, refer to the SMD drawing. SMD’s can be
downloaded from the DSCC website at http://www.dscc.dla.mil/programs/smcr/. The SMD number
listed above is for MIL-PRF-38534 Class H screening, standard gold plated lead finish, and no RHA
(Radiation Hardness Assurance) level. Please reference the SMD for other screening levels, lead
finishes, and radiation levels.
CONTACT INFORMATION
To request a quotation or place orders please contact your sales representative or the VPT Inc. Sales
Department at:
Phone:
Fax:
E-mail:
(425) 353-3010
(425) 353-4030
[email protected]
All information contained in this datasheet is believed to be accurate, however, no responsibility is assumed for possible errors
or omissions. The products or specifications contained herein are subject to change without notice.
1X047DSD
14
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