Fujitsu FBR562 High power twin relay 1 pole x 2-30a (for automotive applications) Datasheet

HIGH POWER TWIN RELAY
1 POLE x 2—30A
(FOR AUTOMOTIVE APPLICATIONS)
FBR562 SERIES
RoHS compliant
n FEATURES
l
l
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Two independent relays mounted in a single package
(43% of the volume of the two FRL-270 relays)
High current contact capacity
(carrying current: 40 A/2 minutes, 30 A/1 hour)
High heat resistance and extended operating voltage
RoHS compliant since date code: 0627
Please see page 9 for more information
n ORDERING INFORMATION
[Example]
FBR562 N D12 – W1 **
(a)
(b) (c) (d) (e)
(a)
Series Name
FBR562 : FBR562 Series relay for 12 V battery (contact gap 0.4 mm)
(b)
Enclosure
N
: Plastic sealed type
D06
D09
D12
: 6 VDC
: 9 VDC
: 12 VDC
(c)
Nominal Voltage
(d)
Contact Material
1
FBR562 SERIES
n SPECIFICATIONS
Item
Contact
Specifications
Arrangement
1 form C × 2 (SPDT × 2)
Material
Silver-tin oxide indium (–W1 type)
Voltage Drop (resistance)
Maximum 100 mV (at 2 A 12 VDC)
Ratings
14 VDC 20 A (locked motor load)
14 VDC inrush 20 A, break 4 A (motor free load)
Maximum Carrying Current
40 A/2 minutes, 30 A/ 1 hour
(25°C, 100% rated coil voltage)
Maximum Inrush Current
(reference)
–W1 type: 60 A
Max. Switching Current (reference)
40 A 16 VDC
Minimum Switching Load*
(reference)
–W1 type: 6 VDC 1 A
Coil
Time Value
Life
1
Operating Temperature
–40°C to +85°C (no frost) (refer to the CHARACTERISTIC DATA)
Storage Temperature
–40°C to +100°C (no frost)
Operate (at nominal voltage)
Maximum 10 ms
Release (at nominal voltage)
Maximum 5 ms
Mechanical
1 × 107 operations minimum
1 × 105 operations minimum (locked motor load)
1 × 106 operations minimum (motor free Load)
Electrical
Other
Vibration Resistance
10 to 55 Hz (double amplitude of 1.5 mm)
Shock
Resistance
Misoperation
100 m/s2
Endurance
1,000 m/s2
*1 Values when switching a resistive load at normal room temperature and humidity and in a clean environment.
The minimum switching load varies with the switching frequency and operating environment.
n COIL DATA CHART
MODEL
Nominal
voltage
W1 contact
Coil
resistance
(±10%) (at 20°C)
Must operate
voltage
FBR562ND06-W1 6 VDC
42 Ω
3.6 VDC (at 20°C)
4.5 VDC (at 85°C)
FBR562ND09-W1 9 VDC
95 Ω
5.4 VDC (at 20°C)
6.8 VDC (at 85°C)
FBR562ND12-W
112 VDC
170 Ω
7.3 VDC (at 20°C)
9.2 VDC (at 85°C)
Thermal
resistance
77°C/W
FBR562 SERIES
n SUITABLE APPLICATIONS
Application
Normal load current
Life x 10 3 Recommended
model (example)
Power Windows
20 to 30 A (switching at motor locking)
100
FBR562Nn -W1
Automatic Door Lock
18 to 30 A/4 to 5 door (switching at motor locking)
100
FBR562Nn -W1
INRUSH 15 to 30 A
BREAK 2 to 8 A (motor free)
300
FBR562Nn-W1
INRUSH 15 A
BREAK 2.5 A (motor free)
100
FBR562Nn-W1
100
FBR562Nn-W1
—
FBR562Nn-W1
Intermittent Wipers
For 12 V
battery
Tilt-Lock Wheel
Sunroof
20 to 30 A (switching at motor locking)
Others
Car audio system, etc
n CHARACTERISTIC DATA
1. MAXIMUM BREAK CAPACITY
2. LIFE
50
20
20
15
12
10
4
Number of operations (x10 )
Contact switching current (A)
30
5
Locked motor load
Resistive load
1
10
15
20
25
30
40
Voltage between contacts (VDC)
50
14 VDC
10
5
3
8 10
12
15
20
30
40
50
Locked motor current (A)
FBR562 SERIES
3. LIFE TEST (EXAMPLE)
• Test circuit
RL-1
N.O.
N.O.
M
N.C.
RL-2
0A
(RL-2)
0.3 sec
• Test circuit
RL-1
N.O.
N.O.
20
DROP-OUT
Initial
1
10
100
10
Initial
1
10
• Shift of pick-up drop-out voltage
(%) 100
80
60
PICK-UP
40
20
0
CONTACT RESISTANCE
0A
(RL-2)
0.3 sec
0.3 sec
100
No. of operations (x 10 )
DROP-OUT
Initial
1
10
100
(measured at 6 V-1 A)
m 1000
20 sec
100
(measured at 6 V-1 A)
• Shift of contact resistance
• Current wave form
10 sec
40
4
M
N.C.
RL-2
(RL-1)
30 A
PICK-UP
0.3 sec
• Test item
14 VDC-30 A
Motor lock
100,000 operations minimum
(FBR562 -W type)
N.C.
60
0
CONTACT RESISTANCE
20 sec
10 sec
80
• Shift of contact resistance
m 1000
• Current Wave Form
(RL-1)
20 A
(%) 100
Ratio of pick-up and
drop-out values
to rated coil voltages
N.C.
• Shift of pick-up drop-out voltage
Ratio of pick-up and
drop-out values
to rated coil voltages
• Test item
14 VDC-20 A
Motor lock
200,000 operations minimum
(FBR562 -W type)
100
10
Initial
1
10
100
4
No. of operations (x 10 )
(Continued)
FBR562 SERIES
(Continued)
• Test circuit
N.O.
N.C.
• Shift of pick-up drop-out voltage
(%) 100
Ratio of pick-up and
drop-out values
to rated coil voltages
• Test item
16 VDC-25 A INRUSH
Motor Free
400,000 operations minimum
(FBR562 -N type)
80
PICK-UP
60
40
DROP-OUT
20
M
0
10
1
Initial
• Shift of contact resistance
m 1000
CONTACT RESISTANCE
• Current wave form
25 A
4A
0A
16 A
100
(measured at 6 V-1 A)
100
10
Initial
10
1
100
4
No. of operations (x10 )
4. COIL TEMPERATURE RISE
120
Coil temperature rise (°C)
100
(2)
80
(1)
60
40
20
*: One coil energized at 20°C
0
0
10
20
30
If both coils are energized, temperature
rise will increase by
(1) 5°C (0 A carrying current)
(2) 20°C (10 A carrying current)
Applied time (minutes)
FBR562 SERIES
5. OPERATING COIL VOLTAGE RANGE (EXAMPLE)
Within 5 minutes
Continuous at carrying at carrying current
current of 20 A
of 20 A
133
130
Within 3 minutes
at carrying current
of 20 A
120
110
Ratio of operating
voltage to rated
coil voltage (%)
100
90
80
70
Operating voltage
60
50
10
20
30
40
50
60
70
80 85
Operating temperature (°C)
6. VIBRATION RESISTANCE CHARACTERISTICS
Z
Dual amplitude
5
1
0.5
0.1
FBR562
X
Y
0.01
10
Automotive
electronics
standard
4.4 G
Range where chattering occurs
N.O.contact
coil not energized
on X-direction
Acceleration
(G)
1
10
50
100
200
600
1000
2000
Frequency (Hz)
FBR562 SERIES
7. SHOCK RESISTANCE CHARACTERISTICS
Y2
Y1
Z2
Z1
X1
FBR562
100
X2
80
Shock
level
(G)
60
40
: N.C. contact (coil de-energized)
: N.O. Contact (coil energized)
20
0
X1
Y1
X2
Y2
Z1
Z2
Shock direction
n REFERENCE DATA
20
0
0 10 20 30 40 50 60 70 80
Nominal voltage multiplying factor (%)
60
40
Distribution of contact resistance
FBR562
n = 100
80
60
40
20
20
0
100
Distribution (%)
40
Distribution (%)
Distribution (%)
Distribution of operate and release voltage Distribution of operate and release time
100
80
FBR562
FBR562
n = 100
n = 100
Operate
80
Operate
Release
60
Release
0
1
2
3 4 5 6
Time (ms)
7
8
0
0 10 20 30 40 50 60 70 80
Contact resistance (m)
FBR562 SERIES
n DIMENSIONS
 PC board mounting hole layout (BOTTOM VIEW)
Dimensions
9112
3.09
5.08 7.62
F&T
20.0+0.3
2-Ø 1.4
562ND12-N
4-Ø 1.3
16.2+0.3
26.0+0.5
4-Ø 1.5
3.5
(3.09)
(3.7)
3.7

7.62
20.32
7.62
 Schematic
(BOTTOM VIEW)
COM
10
COM
5
0.3
1.2
5.08
0.5
7.62
1.2
II
9
7
7.62
1.0
0.3
N.C.
8
6
4
2
N.O. N.C.
I
3
1
N.O.
7.62
20.32
 Tube carrier
562Maximum
25.2Max
22.9Max
20pieces/tube
Unit: mm
FBR562 SERIES
RoHS Compliance and Lead Free Relay Information
1. General Information
Relays produced after the specific date code that is indicated on each data sheet are lead-free
now. Most of our signal and power relays are lead-free. Please refer to Lead-Free Status Info.
(http://www.fujitsu.com/us/downloads/MICRO/fcai/relays/lead-free-letter.pdf)
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Lead free solder paste currently used in relays is Sn-3.0Ag-0.5Cu.
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All signal and most power relays also comply with RoHS. Please refer to individual data
sheets. Relays that are RoHS compliant do not contain the 5 hazardous materials that
are restricted by RoHS directive (lead, mercury, chromium IV, PBB, PBDE).
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It has been verified that using lead-free relays in leaded assembly process will not cause any
problems (compatible).
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“LF” is marked on each outer and inner carton. (No marking on individual relays).
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To avoid leaded relays (for lead-free sample, etc.) please consult with area sales office. l
We will ship leaded relays as long as the leaded relay inventory exists.
Note: Cadmium was exempted from RoHS on October 21, 2005. (Amendment to Directive 2002/95/EC)
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2. Recommended Lead Free Solder Profile
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Recommended solder paste Sn-3.0Ag-0.5Cu.
Reflow Solder condtion
Flow Solder condtion:
Pre-heating:
Soldering:
maximum 120˚C
dip within 5 sec. at
260˚C soler bath
Solder by Soldering Iron:
Soldering Iron
Temperature: maximum 360˚C
Duration:
maximum 3 sec.
We highly recommend that you confirm your actual solder conditions
3. Moisture Sensitivity
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Moisture Sensitivity Level standard is not applicable to electromechanical realys.
4. Tin Whisker
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Dipped SnAgCu solder is known as low risk tin whisker. No considerable length whisker was found by our in
house test.
FBR562 SERIES
Fujitsu Components International Headquarter Offices
Japan
Fujitsu Component Limited
Gotanda-Chuo Building
3-5, Higashigotanda 2-chome, Shinagawa-ku
Tokyo 141, Japan
Tel: (81-3) 5449-7010
Fax: (81-3) 5449-2626
Email: [email protected]
Web: www.fcl.fujitsu.com
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Netherlands
Tel: (31-23) 5560910
Fax: (31-23) 5560950
Email: [email protected]
Web: http://www.fujitsu.com/emea/services/components/
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250 E. Caribbean Drive
Sunnyvale, CA 94089 U.S.A.
Tel: (1-408) 745-4900
Fax: (1-408) 745-4970
Email: [email protected]
Web: http://us.fujitsu.com/components/
Asia Pacific
Fujitsu Components Asia Ltd.
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#04-01 Citilink Warehouse Complex
Singapore 118529
Tel: (65) 6375-8560
Fax: (65) 6273-3021
Email: [email protected]
Web: http://www.fujitsu.com/sg/services/micro/components/
©2009 Fujitsu Components America, Inc. All rights reserved. All trademarks or registered trademarks are the property off their respective
owners.
Fujitsu Components America does not warrant that the content of datasheet is error free. In a continuing effort to improve our products Fujitsu
Components America, Inc. reserves the right to change specifications/datasheets without prior notice. Rev. March 17, 2009.
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