FCI connector GS-29-616 Sfpâ® cable and connector system Datasheet

NUMBER
TYPE
GS-29-616
PRODUCT QUALIFICATION SUMMARY
TITLE
PAGE
REVISION
1 of 7
SFP+® Cable and Connector System
AUTHORIZED BY
J. Kopec
A
DATE
04/26/2010
CLASSIFICATION
UNRESTRICTED
1.0
OBJECTIVE
This document summarizes qualification test results to demonstrate compliance of FCI SFP+ cable and
connector system to the requirements of the FCI SFP+ product specification(s) listed in Section 5.0.
2.0
SCOPE
This summary includes results from qualification testing of SFP+ cable assemblies consisting of 32AWG,
30AWG, 28AWG, 26AWG, & 24AWG wire gages, US or China-sourced paddleboards, and Leoni or LTK
cable. The connectors were qualified in accordance with FCI product specification GS-12-616.
3.0
CONCLUSION
The results obtained for all tested product configurations successfully met the requirements of FCI product
specification GS-12-616.
4.0
DEFINITIONS
MIL-STD:
EIA:
ANSI:
LLCR:
CR:
MFG:
IR:
DWV:
5.0
Military Standard
Electronic Industries Alliance
American National Standards Institute
Low Level Contact Resistance
Contact Resistance
Mixed Flowing Gas
Insulation Resistance
Dielectric Withstanding Voltage
REFERENCE DOCUMENTS
5.1
5.2
5.3
Product Specification GS-12-616, Rev. C
EIA 364 Series Test Procedures
U.S. Product Test Laboratory Report EL-2010-01-037, Rev. C
Copyright FCI
Form E-3334
Rev F
GS-01-001
PDM: Rev:A
STATUS:Released
Printed: Nov 29, 2010.
NUMBER
TYPE
GS-29-616
PRODUCT QUALIFICATION SUMMARY
TITLE
PAGE
REVISION
2 of 7
SFP+® Cable and Connector System
A
AUTHORIZED BY
DATE
J. Kopec
04/26/2010
CLASSIFICATION
UNRESTRICTED
6.0 QUALIFICATION SUMMARY
6.1
The qualification testing of the gold-plated SFP+ cable and connector system was performed in 7 test
groups, with multiple wire gauge samples represented in each group when applicable.
6.1.1
Test Group 1 – Mechanical with Differential Impedance. 3 each (15 total) US PCB cable assemblies
32AWG, 30AWG, and 24AWG with Leoni cable and US PCB cable assemblies 26AWG and 24AWG
with LTK cable. One receptacle test board assembly used for continuity monitoring during the wire
flex test.
TEST
Differential Impedance
EIA-364-108
Per GS-12-616 Sec. 6.1.5
SPECIFICATION CRITERION
Condition: 70 psec. Rise time (20% 80%)
RESULTS
PASS
32AWG Leoni – 91Ω min, 103Ω max
30AWG Leoni – 91Ω min, 102Ω max
24AWG Leoni – 90Ω min, 101Ω max
28AWG LTK – 90Ω min, 101Ω max
26AWG LTK – 91Ω min, 100Ω max
PASS
Criterion: 100 Ω +/- 10 Ω
Cable Minimum Bend Radius
EIA-364-41
Per GS-12-616 Sec. 6.5.8
Wire Flex
EIA-364-41
Per FS-12-616 Sec. 6.5.7
Cable Strain Relief
Per GS-12-616 Sec. 6.5.6
Differential Impedance
EIA-364-108
Per GS-12-616 Sec. 6.1.5
Condition: 1 cycle in
perpendicular directions.
each
of
4
Criterion: No damage
Condition:15 cycles, 180°, 2.5 in. from
back of shell to top of roller
No damage
Criterion: No damage, no discontinuity >
1 µsec.
Condition: 25 mm/min., 90N min.
No damage
No discontinuity
Criterion: No damage
Condition: 70 psec. Rise time (20% 80%)
No damage
PASS
PASS
PASS
32AWG Leoni – 91Ω min, 104Ω max
30AWG Leoni – 91Ω min, 104Ω max
24AWG Leoni – 91Ω min, 103Ω max
28AWG LTK – 91Ω min, 102Ω max
26AWG LTK – 92Ω min, 103Ω max
Criterion: 100 Ω +/- 10 Ω
6.1.2
Test Group 2 – Latch Strength and Cable Connector Retention to Cage, 1 each (3 total) cable
assemblies 28AWG, 26AWG, & 24AWG with Leoni cable.
TEST
Latch Strength
Per GS-12-616 Sec. 6.5.9
Cable Connector Retention in
Cage
Per GS-12-616 Sec. 6.5.10
SPECIFICATION CRITERION
Condition: 180 N min., 12.7 mm/min.
max.
RESULTS
PASS
Criterion: No damage
Condition: 90 N min. / 170 N. max. axial
load
No damage
Criterion: No damage
No damage
PASS
Copyright FCI
Form E-3334
Rev F
GS-01-001
PDM: Rev:A
STATUS:Released
Printed: Nov 29, 2010.
NUMBER
TYPE
GS-29-616
PRODUCT QUALIFICATION SUMMARY
TITLE
PAGE
REVISION
3 of 7
SFP+® Cable and Connector System
A
AUTHORIZED BY
DATE
J. Kopec
04/26/2010
CLASSIFICATION
UNRESTRICTED
6.1.3
Test Group 3 – Receptacle Cage Mechanical, 3 receptacle cages for insertion/retention, 3
receptacle cages for kick-out, and 3 receptacle test boards.
TEST
Cage Press-Fit Insertion Force
EIA-364-09
Per GS-12-616 Sec. 6.5.12
Cage Press-Fit Retention Force
EIA-364-09
Per GS-12-616 Sec. 6.5.12
Cage Spring Kick-out Force
Per GS-12-616 Sec. 6.5.11
SPECIFICATION CRITERION
Condition: Axial load on top of cage
PASS
Criterion: 40 N max. / pin
Condition: Axial load on all exposed
press-fit tails simultaneously.
22.4 N max
Criterion: 10 N min. / pin
Condition: Mate / unmate cable
assembly to cage
11.0 N min.
Criterion: 10 N min., 22 N max.
6.1.4
RESULTS
PASS
PASS
10.6 N min.
12.2 N max.
Test Group 4 – Thermal Shock and Humidity, 10 each US and NT PCB cable assemblies with
28AWG cable (20 total). Five cables of each type mated were mated to receptacles for LLCR.
Remaining 5 cables of each type were mated to unassembled receptacles for IR/DWV. IR/DWV
measured on 2 adjacent signal pairs or each assembly (10 measurements per PCB type). All
assemblies with Leoni cable.
TEST
LLCR
EIA-364-23
Per Lab Modifications*
IR
EIA-364-21
Per GS-12-616 Sec. 6.1.2
DWV
EIA-364-20
Per GS-12-616 Sec. 6.1.3
Thermal Shock
EIA-364-32
Per GS-12-616 Sec. 6.6.1
LLCR
EIA-364-23
Per Lab Modifications*
Humidity
EIA-364-31
Per GS-12-616 Sec. 6.6.3
LLCR
EIA-364-23
Per Lab Modifications*
IR
EIA-364-21
Per GS-12-616 Sec. 6.1.2
SPECIFICATION CRITERION
Condition: 20mV, 100mA
RESULTS
PASS
Criterion: None (Baseline)
Condition: 100 V DC, 60 seconds
Baseline
PASS
US – 16.2 GΩ min.
NT – 16.1 GΩ min.
Criterion: 1 GΩ min.
Condition: 300 V DC, 60 seconds
PASS
US – No breakdown or arcover, 4.29 µA max. leakage
NT – No breakdown or arcover, 4.39 µA max. leakage
PASS
Criterion: No breakdown, arc-over, or leakage
Condition: -55C to +85C, 10 cycles
Criterion: No damage
Condition: 20mV, 100mA
No damage
Criterion: 20 mΩ max increase
Condition: 10,18-hour cycles, 25C to 65C, 80% to
100% RH
Criterion: No damage
Condition: 20mV, 100mA
PASS
US – 0.03 mΩ max. increase
NT – 1.14 mΩ max. increase
PASS
No damage
Criterion: 20 mΩ max increase
Condition: 100 V DC, 60 seconds
Criterion: 1 GΩ min.
PASS
US – 1.23 mΩ max. increase
NT – 1.31 mΩ max. increase
PASS
US – 6.1 GΩ min.
NT – 1.0 GΩ min.
Copyright FCI
Form E-3334
Rev F
GS-01-001
PDM: Rev:A
STATUS:Released
Printed: Nov 29, 2010.
NUMBER
TYPE
GS-29-616
PRODUCT QUALIFICATION SUMMARY
TITLE
PAGE
REVISION
4 of 7
SFP+® Cable and Connector System
A
AUTHORIZED BY
DATE
J. Kopec
04/26/2010
CLASSIFICATION
UNRESTRICTED
6.1.4 Test Group 4 (continued)
DWV
EIA-364-20
Per GS-12-616 Sec. 6.1.3
Condition: 300 V DC, 60 seconds
PASS
US – No breakdown or arcover, 33.4 µA max. leakage
NT – No breakdown or arcCriterion: No breakdown or arc-over
over, 49.0 µA max. leakage
* Product specification GS-12-616 calls for LLCR to be performed per EIA-364-6. This test was not possible
with these assemblies, and EIA-364-23 was used per agreement.
6.1.5
Test Group 5 – High Temperature Life, 1 30AWG, 2 28AWG, and 2 26AWG US PCB cable
assemblies; 4 30AWG and 1 24AWG NR cable assemblies. Each cable assembly was mated to a
receptacle test board assembly (10 total) for LLCR. All with Leoni cable.
TEST
LLCR
EIA-364-23
Per Lab Modifications*
High Temp. Life
EIA-364-17
Per GS-12-616 Sec. 6.6.2
LLCR
EIA-364-23
Per Lab Modifications*
SPECIFICATION CRITERION
Condition: 20mV, 100mA
RESULTS
PASS
Criterion: None
Condition: 500 Hrs. @ 70C
Baseline
Criterion: No damage
Condition: 20mV, 100mA
No damage
PASS
PASS
US – 3.10 mΩ max.
NT – 2.15 mΩ max.
Criterion: 20 mΩ max increase
* Product specification GS-12-616 calls for LLCR to be performed per EIA-364-6. This test was not possible
with these assemblies, and EIA-364-23 was used per agreement.
6.1.6
Test Group 6 – Mixed Flowing Gas, 1 30AWG, 2 28AWG, and 2 26AWG US PCB cable assemblies;
3 30AWG and 2 24AWG NR cable assemblies. Each cable assembly was mated to a receptacle test
board assembly (10 total) for LLCR. All with Leoni cable.
TEST
LLCR
EIA-364-23
Per Lab Modifications*
Mating / Unmating Force
Per GS-12-616 Sec. 6.5.5
SPECIFICATION CRITERION
Condition: 20mV, 100mA
RESULTS
PASS
Criterion: None
Condition: 5 cycles
Baseline
Criterion: 18 N max. mating, 12.5 N max.
unmating
Pre-Condition Durability
EIA-364-09
Condition: 25 cycles, 10 cyc. Per min. max.
PASS
US PCB: 14.2 N max. mating,
10.2 N max. unmating
NT PCB: 14.7 N max. mating,
12.5 N max. unmating
PASS
Criterion: No damage
Per GS-12-616 Sec. 6.5.2
LLCR
EIA-364-23
Per Lab Modifications*
No damage
Condition: 20mV, 100mA
Criterion: 20 mΩ max. increase
PASS
US PCB 0.20 mΩ max. incr.
NT PCB 1.40 mΩ max. incr.
Copyright FCI
Form E-3334
Rev F
GS-01-001
PDM: Rev:A
STATUS:Released
Printed: Nov 29, 2010.
NUMBER
TYPE
GS-29-616
PRODUCT QUALIFICATION SUMMARY
TITLE
PAGE
REVISION
5 of 7
SFP+® Cable and Connector System
A
AUTHORIZED BY
DATE
J. Kopec
04/26/2010
CLASSIFICATION
UNRESTRICTED
6.1.6 Test Group 6 (continued)
Mixed Flowing Gas 1st Half
EIA-364-65
Per GS-12-616 Sec. 6.6.4
LLCR
EIA-364-23
Per Lab Modifications*
Mixed Flowing Gas 2nd Half
EIA-364-65
Per GS-12-616 Sec. 6.6.4
LLCR
EIA-364-23
Per Lab Modifications*
Thermal Disturbance
EIA-364-32
Per GS-12-616 Sec. 6.6.5
LLCR
EIA-364-23
Per Lab Modifications*
Mating / Unmating Force
Per GS-12-616 Sec. 6.5.5
Condition: Class IIa, 7 days, unmated receptacles
Criterion: No damage
Condition: 20mV, 100mA
PASS
No damage
PASS
US PCB 0.57 mΩ max. increase
NT PCB 1.41 mΩ max. increase
PASS
Criterion: 20 mΩ max. increase
Condition: Class IIa, 7 days mated
Criterion: No damage
Condition: 20mV, 100mA
No damage
Criterion: 20 mΩ max. increase
Condition: 15C to 85C, 5 min. dwells min., 10 cycles
Criterion: No damage
Condition: 20mV, 100mA
PASS
US PCB 1.57 mΩ max. incr.
NT PCB 0.62 mΩ max. incr.
PASS
No damage
PASS
US PCB 1.42 mΩ max. incr.
Criterion: 20 mΩ max. increase
NT PCB 1.00 mΩ max. incr.
Condition: 5 cycles
PASS
US PCB: 12.2 N max. mating,
8.9 N max. unmating
NT PCB: 14.0 N max. mating,
Criterion: 18 N max. mating, 12.5 N max. unmating
8.0 N max. unmating
LLCR
Condition: 20mV, 100mA
PASS
EIA-364-23
US PCB 1.66 mΩ max. incr.
Per Lab Modifications*
Criterion: 20 mΩ max. increase
NT PCB 7.11 mΩ max. incr.
* Product specification GS-12-616 calls for LLCR to be performed per EIA-364-6. This test was not possible
with these assemblies, and EIA-364-23 was used per agreement.
6.1.7
Test Group 7 – Shock and Vibration, 5 each 32AWG and 24 AWG US PCB cable assemblies; 3
24AWG and 3 30AWG NT PCB cable assemblies. Each cable assembly was mated to a receptacle
test board assembly (15 total) for LLCR. All with Leoni cable.
TEST
LLCR
EIA-364-23
Per Lab Modifications*
Mating / Unmating Force
Per GS-12-616 Sec. 6.5.5
Durability
EIA-364-09
Per GS-12-616 Sec. 6.5.1
SPECIFICATION CRITERION
Condition: 20mV, 100mA
RESULTS
PASS
Criterion: None
Condition: 5 cycles, kick-out springs and latches
disengaged
Criterion: 18 N max. mating, 12.5 N max.
unmating
Condition: 50 cyc. cable, 100 cyc. receptacle, 10
cyc./min. max.
Criterion: No damage
Baseline
PASS
US PCB: 13.3 N max. mating,
10.7 N max. unmating
NT PCB: 15.1 N max. mating,
9.8 N max. unmating
PASS
No damage
Copyright FCI
Form E-3334
Rev F
GS-01-001
PDM: Rev:A
STATUS:Released
Printed: Nov 29, 2010.
NUMBER
TYPE
GS-29-616
PRODUCT QUALIFICATION SUMMARY
TITLE
PAGE
REVISION
6 of 7
SFP+® Cable and Connector System
AUTHORIZED BY
J. Kopec
A
DATE
04/26/2010
CLASSIFICATION
UNRESTRICTED
6.1.7 Test Group 7 (continued)
LLCR
EIA-364-23
Per Lab Modifications*
Mechanical Shock
EIA-364-27
Per GS-12-616 Sec. 6.5.3
LLCR
EIA-364-23
Per Lab Modifications*
Vibration
EIA-364-28
Per GS-12-616 Sec. 6.5.4
LLCR
EIA-364-23
Per Lab Modifications*
Mating / Unmating Force
Per GS-12-616 Sec. 6.5.5
Condition: 20mV, 100mA
Criterion: 20 mΩ max. increase
Condition: ½ sine, 30 G, 11 msec.
Criterion: No damage
Condition: 20mV, 100mA
Criterion: 20 mΩ max. increase
Condition: Random, Condition VII D,
20-500 Hz., 15 min. axis
PASS
US PCB: 2.89 mΩ max. increase
NT PCB: 0.94 mΩ max. increase
PASS
No damage
PASS
US PCB: 1.01 mΩ max. increase
NT PCB: 0.72 mΩ max. increase
PASS
No damage
Criterion: No damage
Condition: 20mV, 100mA
PASS
US PCB: 0.62 mΩ max. increase
Criterion: 20 mΩ max. increase
NT PCB: -0.65 mΩ max. increase
Condition: 5 cycles, kick-out springs
PASS
and latches disengaged
US PCB: 12.5 N max. mating,
10.2 N max. unmating
Criterion: 18 N max. mating,
NT PCB: 14.2 N max. mating,
12.5 N max. unmating
7.3 N max. unmating
* Product specification GS-12-616 calls for LLCR to be performed per EIA-364-6. This test was not possible
with these assemblies, and EIA-364-23 was used per agreement.
7.0
NOTES
Copyright FCI
Form E-3334
Rev F
GS-01-001
PDM: Rev:A
STATUS:Released
Printed: Nov 29, 2010.
NUMBER
TYPE
GS-29-616
PRODUCT QUALIFICATION SUMMARY
TITLE
PAGE
REVISION
7 of 7
SFP+® Cable and Connector System
AUTHORIZED BY
J. Kopec
A
DATE
04/26/2010
CLASSIFICATION
UNRESTRICTED
REVISION RECORD
REV
A
PAGE
ALL
DESCRIPTION
NEW RELEASE
EC #
V10-0177
DATE
4/26/2010
Copyright FCI
Form E-3334
Rev F
GS-01-001
PDM: Rev:A
STATUS:Released
Printed: Nov 29, 2010.
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