Mean Well HLG-240-54 240w single output switching power supply Datasheet

HLG-240
240W Single Output Switching Power Supply
series
Features :
Universal AC input / Full range
Built-in active PFC function
Protections: Short circuit / Over current / Over voltage / Over temperature
Cooling by free air convection
OCP point adjustable through output cable or internal potentiometer
IP67 / IP65 design for indoor or outdoor installations
Three in one dimming function (1~10Vdc or PWM signal or resistance)
Suitable for LED lighting and street lighting applications
Compliance to worldwide safety regulations for lighting
Suitable for dry / damp / wet locations
5 years warranty (Note.10)
110
F
HLG-240-12 A
SELV
IP65 IP67
Blank : IP67 rated. Cable for I/O connection.
A : IP65 rated. Output voltage and constant current level can be adjusted through internal potentiometer.
B : IP67 rated. Constant current level adjustable through output cable with 1~10Vdc or 10V PWM signal or resistance.
C : Terminal block for I/O connection. Output voltage and constant current level can be adjusted through internal
potentiometer.
D (option) : IP67 rated. Timer dimming function, contact MEAN WELL for details.
SPECIFICATION
MODEL
DC VOLTAGE
HLG-240-12
HLG-240-15
HLG-240-20
HLG-240-24
HLG-240-30
HLG-240-36
HLG-240-42
HLG-240-48
HLG-240-54
12V
15V
20V
24V
30V
36V
42V
48V
54V
7.5 ~ 15V
10 ~ 20V
12 ~ 24V
18 ~ 36V
21 ~ 42V
24 ~ 48V
27 ~ 54V
6.7A
5.72A
5A
4.45A
CONSTANT CURRENT REGION Note.4 6 ~12V
OUTPUT
RATED CURRENT
16A
15A
12A
10A
15 ~ 30V
8A
RATED POWER
192W
225W
240W
240W
240W
241.2W
240.24W
240W
240.3W
RIPPLE & NOISE (max.) Note.2 150mVp-p
150mVp-p
150mVp-p
150mVp-p
200mVp-p
250mVp-p
250mVp-p
250mVp-p
350mVp-p
VOLTAGE ADJ. RANGE Note.6 11.2 ~ 12.8V
14 ~ 16V
18.6 ~ 21.4V 22.4 ~ 25.6V 28 ~ 32V
8 ~ 16A
4 ~ 8A
2.0%
1.0%
1.0%
1.0%
1.0%
LINE REGULATION
0.5%
0.5%
0.5%
0.5%
0.5%
0.5%
0.5%
0.5%
0.5%
LOAD REGULATION
2.0%
1.5%
1.0%
0.5%
0.5%
0.5%
0.5%
0.5%
0.5%
Note.8 2500ms, 80ms at full load
15ms at full load
Note.5 90 ~ 264VAC
230VAC /115VAC
47 ~ 63Hz
PF>0.98/115VAC, PF>0.95/230VAC at full load (Please refer to "Power Factor Characteristic" curve)
EFFICIENCY (Typ.)
90%
92%
90%
4A / 115VAC
2A / 230VAC
COLD START 75A/230VAC
93%
93%
Note.4
SHORT CIRCUIT
OVER VOLTAGE
OVER TEMPERATURE
WORKING TEMP.
WORKING HUMIDITY
ENVIRONMENT STORAGE TEMP., HUMIDITY
TEMP. COEFFICIENT
VIBRATION
SAFETY STANDARDS Note.7
43 ~ 49V
105
NOTE
55 ~ 63V
60 ~ 67V
5
95
(TSW1)
5
(TSW1)
Protection type : Shut down o/p voltage, recovers automatically after temperature goes down
-40 ~ +70
(Refer to "Derating Curve")
20 ~ 95% RH non-condensing
-40 ~ +80 , 10 ~ 95% RH
0.03%/
(0 ~ 50 )
10 ~ 500Hz, 5G 12min./1cycle, period for 72min. each along X, Y, Z axes
UL1012, CAN/CSA-C22.2 No. 107.1-01, UL8750, CSA C22.2 No. 250.0-08, TUV EN61347-1, EN61347-2-13 independent
(except for HLG-240 C type), UL60950-1, UL8750, TUV EN60950-1, IP65 or IP67 approved, J61347-1, J61347-2-13
I/P-O/P, I/P-FG, O/P-FG:100M Ohms / 500VDC / 25 / 70% RH
Compliance to EN55015, EN55022 (CISPR22) Class B, EN61000-3-2 Class C (
ISOLATION RESISTANCE
48 ~ 54V
Protection type : Shut down and latch off o/p voltage, re-power on to recover
EMC
PACKING
94%
Protection type : Constant current limiting, recovers automatically after fault condition is removed
Hiccup mode, recovers automatically after fault condition is removed
33 ~ 39V
13.5 ~ 18V
17.5 ~ 21.5V 23.5 ~ 27.5V 27 ~ 34V
I/P-O/P:3.75KVAC
DIMENSION
94%
95 ~ 108%
SAFETY & WITHSTAND VOLTAGE
EMC IMMUNITY
MTBF
94%
93.5%
<0.75mA / 240VAC
LEAKAGE CURRENT
EMC EMISSION
1.0%
127 ~ 373VDC
POWER FACTOR (Typ.)
OVER CURRENT
2.23 ~ 4.45A
230VAC /115VAC
FREQUENCY RANGE
AC CURRENT (Typ.)
INRUSH CURRENT (Typ.)
OTHERS
2.86 ~ 5.72A 2.5 ~ 5A
1.0%
1.0%
5 ~ 10A
2.5%
VOLTAGE RANGE
7.5 ~ 15A
3.3 ~ 6.7A
6 ~ 12A
VOLTAGE TOLERANCE Note.3
HOLD UP TIME (Typ.)
PROTECTION
44.8 ~ 51.2V 50 ~ 57V
Can be adjusted by internal potentiometer or through output cable
CURRENT ADJ. RANGE
SETUP, RISE TIME
INPUT
33.5 ~ 38.5V 39 ~ 45V
I/P-FG:1.88KVAC
O/P-FG:0.5KVAC
50% load) ; EN61000-3-3
Compliance to EN61000-4-2,3,4,5,6,8,11, EN61547, EN55024, light industry level (surge 4KV), criteria A
207.9Khrs min. MIL-HDBK-217F (25 )
244.2*68*38.8mm (L*W*H)(HLG-240-Blank/A/B)
251*68*38.8mm (L*W*H)(HLG-240-C)
1.3Kg; 12pcs/16.6Kg/0.84CUFT(HLG-240-Blank/A/B)
1.23Kg; 12pcs/15.8Kg/1.16CUFT(HLG-240-C)
1. All parameters NOT specially mentioned are measured at 230VAC input, rated load and 25 of ambient temperature.
2. Ripple & noise are measured at 20MHz of bandwidth by using a 12" twisted pair-wire terminated with a 0.1uf & 47uf parallel capacitor.
3. Tolerance : includes set up tolerance, line regulation and load regulation.
4. Constant current operation region is within 50% ~100% rated output voltage. This is the suitable operation region for LED related applications, but please
reconfirm special electrical requirements for some specific system design.
5. Derating may be needed under low input voltages. Please check the static characteristics for more details.
6. Type A and type C only.
7. Safety and EMC design refer to EN60598-1, subject 8750(UL), CNS15233, GB7000.1, FCC part18.
8. Length of set up time is measured at cold first start. Turning ON/OFF the power supply may lead to increase of the set up time.
9. The power supply is considered as a component that will be operated in combination with final equipment. Since EMC performance will be affected by the
complete installation, the final equipment manufacturers must re-qualify EMC Directive on the complete installation again.
10. Refer to warranty statement.
HLG-240
240W Single Output Switching Power Supply
Mechanical Specification
Case No.954C
series
Unit:mm
Blank:(HLG-240)
244.2
220.2
12
9.4
9.6
9.4
SJTW 18AWG 3C
300 20
T case
-V(Black)
+V(Red)
110.1
SJTW 14AWG 2C
34
34.2
68
300 20
FG (Green/Yellow)
AC/L(Brown)
AC/N(Blue)
4.2 4PL
38.8
T case: Max. Case Temperature.
IP67 rated. Cable for I/O connection.
A Type:(HLG-240-_A)
244.2
220.2
12
9.4
9.6
9.4
SJTW 18AWG 3C
300 20
T case
34
34.2
68
300 20
FG (Green/Yellow)
AC/L(Brown)
AC/N(Blue)
-V(Black)
+V(Red)
110.1
Vo
ADJ.
Io
ADJ.
SJTW 14AWG 2C
4.2 4PL
38.8
T case: Max. Case Temperature.
IP65 rated. Output voltage and constant current level can be adjusted through internal potentiometer.
(Can access by removing the rubber stopper on the case.)
B Type:(HLG-240-_B)
244.2
220.2
12
9.6
300 20
9.4
T case
34
SJTW 18AWG 3C
9.4
110.1
SJTW 14AWG 2C
SJTW 18AWG 2C
4.2 4PL
-V(Black)
+V(Red)
DIM+(Blue)
DIM-(White)
T case: Max. Case Temperature.
38.8
FG (Green/Yellow)
AC/L(Brown)
AC/N(Blue)
34.2
68
300 20
File Name:HLG-240-SPEC 2012-02-21
HLG-240
240W Single Output Switching Power Supply
series
C Type:(HLG-240-_C)
251
220.2
15.4
8
8
T case
7.5
37
2
I/P
110.1
68
9.5
1
1
O/P
2
3
8
34
Vo
ADJ.
Io
ADJ.
4.2 4PL
38.8
T case: Max. Case Temperature.
Output voltage and constant current level can be adjusted through internal potentiometer.
(Can access by removing the rubber stopper on the case.)
AC Input Terminal Pin No. Assignment
Pin No.
1
2
3
Assignment
FG
AC/L
AC/N
DC Output Terminal Pin No. Assignment
Pin No.
1
2
Assignment
-V
+V
D Type(option):(HLG-240-_D)
244.2
220.2
12
9.4
9.6
300 20
300 20
T case
34.2
68
FG (Green/Yellow)
AC/L(Brown)
AC/N(Blue)
SJTW 14AWG 2C
9.4
34
SJTW 18AWG 3C
-V(Black)
+V(Red)
110.1
4.2 4PL
38.8
T case: Max. Case Temperature.
IP67 rated. Timer dimming function, contact MEAN WELL for details.
Block Diagram
Fosc : 100KHz
I/P
EMI FILTER
&
RECTIFIERS
POWER
SWITCHING
PFC
CIRCUIT
RECTIFIERS
&
FILTER
+V
-V
DIM+
DIM(B Type)
O.L.P.
FG
O.L.P.
PFC
CONTROL
PWM & PFC
CONTROL
DETECTION
CIRCUIT
O.V.P.
File Name:HLG-240-SPEC 2012-02-21
HLG-240
240W Single Output Switching Power Supply
Derating Curve
series
Static Characteristics
100
230VAC
100
90
80
80
LOAD (%)
LOAD (%)
70
100VAC
60
40
20
-40
-25
-10
0
15
30
50
AMBIENT TEMPERATURE (
60
70
(HORIZONTAL)
60
50
40
90
100
125
135
145
155 165
175
180
200
230
264
INPUT VOLTAGE (V) 60Hz
)
Power Factor Characteristic
PF
Constant Current Mode
1 .0 0
0 .9 8
0 .9 6
0 .9 4
0 .9 2
0 .9 0
0 .8 8
0 .8 6
0 .8 4
0 .8 2
0 .8 0
0 .7 8
2 3 0 V ac
1 1 5 V ac
50%
60%
70%
80%
90%
100%
(240W)
LOAD
EFFICIENCY vs LOAD (48V Model)
HLG-240 series possess superior working efficiency that up to 94% can be reached in field applications.
94
90
EFFICIENCY (%)
86
82
230Vac
78
115Vac
74
70
66
10% 20% 30% 40% 50% 60% 70% 80% 90% 100%
LOAD
File Name:HLG-240-SPEC 2012-02-21
HLG-240
240W Single Output Switching Power Supply
series
DRIVING METHODS OF LED MODULE
There are two major kinds of LED drive method "direct drive" and "with LED driver".
A typical LED power supply may either work in "constant voltage mode (CV) or constant current mode (CC)" to drive the LEDs.
Mean Well's LED power supply with CV+ CC characteristic can be operated at both CV mode (with LED driver, at area (A) and CC mode (direct drive, at area (B).
(B)
Constant
Current area
100
Vo(%)
(A) Constant
Voltage area
50
(max.)
(C)
Hiccup
Protection
50
Io (%)
95
Typical LED power supply I-V curve
DIMMING OPERATION
FG (Green/Yellow)
AC/L(Brown)
AC/N(Blue)
-V(Black)
+V(Red)
HLG-240
DIM+(Blue)
DIM-(White)
Built-in 3 in 1 dimming function, IP67 rated. Output constant current level can be adjusted through output cable by connecting a resistance or
1 ~ 10Vdc or 10V PWM signal between DIM+ and DIM-.
Please DO NOT connect "DIM-" to "-V".
Reference resistance value for output current adjustment (Typical)
OPEN
20K
Single driver
60K
100K
10K
30K
40K
50K
70K
80K
90K
Resistance
Multiple drivers
value
(N=driver quantity for synchronized 10K
/N 20K /N 30K /N 40K /N 50K /N 60K /N 70K /N 80K /N 90K /N 100K /N
-----
dimming operation)
Percentage of rated current
10%
20%
30%
40%
50%
60%
70%
80%
90%
100%
95%~105%
1 ~ 10V dimming function for output current adjustment (Typical)
Dimming value
1V
2V
3V
4V
5V
6V
7V
8V
9V
10V
OPEN
Percentage of rated current
10%
20%
30%
40%
50%
60%
70%
80%
90%
100%
95%~105%
10V PWM signal for output current adjustment (Typical): Frequency range :100Hz ~ 3KHz
Duty value
10%
20%
30%
40%
50%
60%
70%
80%
90%
100%
OPEN
Percentage of rated current
10%
20%
30%
40%
50%
60%
70%
80%
90%
100%
95%~105%
Using the built-in dimming function on B-type model can't turn the lighting fixture totally dark. Please refer to the connection method below to
achieve 0% brightness of the lighting fixture connecting to the LED power supply unit.
Dimming connection diagram for turning the lighting fixture ON/OFF :
N
FG
L
Switch
Relay
Adjuster
0~100K Ohms resistance
1~10V DC Voltage
10V PWM Signal
Green/
Yellow
Brown
Blue
AC/L
HLG-240
B Type
AC/N
DIM+
DIMV(-)
V(+)
Blue
White
Black
Red
LED Lighting Fixture
Using a switch and relay can turn ON/OFF the lighting fixture.
1.Output constant current level can be adjusted through output cable by connecting a resistance or 1~10Vdc or 10V PWM signal between DIM+ and DIM-.
2.The LED lighting fixture can be turned ON/OFF by the switch.
File Name:HLG-240-SPEC 2012-02-21
HLG-240
240W Single Output Switching Power Supply
series
WATERPROOF CONNECTION
Waterproof connector
Waterproof connector can be assembled on the output cable of HLG-240 to operate in dry/wet/damp or outdoor environment.
AC
source
HLG-240
I/P
Size
O/P
Pin Configuration (Female)
M12
Order No.
Suitable Current
4-PIN
5A/PIN
M12-04
10A max.
Size
Pin Configuration (Female)
M15
5-PIN
5A/PIN
M12-05
10A max.
2-PIN
12A/PIN
M15-02
12A max.
Order No.
Suitable Current
LED Lamp
Cable Joiner
CJ04-1 suitable for 14AWG~16AWG
CJ04-2 suitable for 18AWG~22AWG
20
25
66
26
Up to four wires can be connected through this cable joiner by
soldering or clamping by tools.
LED Lamp
HLG-240
O/P Wires
CJ04 cable joiner can be purchased independently for user's own assembly.
MEAN WELL order No. : CJ04-1, CJ04-2.
Junction Box(Option )
220.2
10
76
382.2
8.5
SJTW 18AWG 3C
-V(Black)
+V(Red)
32
68
FG (Green/Yellow)
AC/L(Brown)
AC/N(Blue)
61
8.5 6
5
SJTW 14AWG 2C
2- 5
3- PF 1/2"
3- PF 1/2"
150 20
35
38.8
150 20
Optional junction box available for A / Blank - type , please contact MEAW WELL for details.
86
File Name:HLG-240-SPEC 2012-02-21
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