ETC1 MI-25R-MX Military dc-dc converters 50 to 100w Datasheet

MI-200
TM
Military DC-DC Converters 50 to 100W
Features
Current limit
Inputs:
28Vdc per MIL-STD-704D/E
155Vdc per MIL-STD-1399A
270Vdc per MIL-STD-704D/E
OVP and thermal shutdown
Power boosters for
higher power outputs
Single output: 2 – 48Vdc
Up to 23W/in3
ZVS/ZCS power architecture
MIL-STD-810 environments
Product Highlights
Low noise FM control
Up to 90% efficiency
The MI-Series is designed for
military applications and is based
on Vicor’s 1st Generation family of
zero-current/zero-voltage switching,
component level DC-DC converters.
Operating at frequencies in excess
of 1MHz, the MI-Series offers
state-of-the-art performance in
terms of power density, efficiency,
noise, ease of use, and reliability.
Remote sense
Size: 4.6" x 2.4" x 0.5"
(116,8 x 61,0 x 12,7mm)
All units are manufactured in ISO
9001-registered facilities. Full
epoxy encapsulation in Vicor’s
industry standard package
enables the MI-Series to meet
MIL-STD-810 environmental
requirements for humidity,
fungus, salt, fog, explosive
atmosphere, acceleration,
vibration, and shock. (See page 32.)
Standard features such as wide
output trimming/programming,
current limiting, remote sense,
output inhibit, and latching
OVP and OTP combine to offer
a high degree of protection,
versatility, and reliability for
military power systems.
Converter/Booster Specifications
(At TBP = 25°C, nominal line and 75% load, unless otherwise specified)
PARAMETER
Input Characteristics
Input voltage range
No load power dissipation
MIN
Output temperature drift
Output noise - pp
Output voltage trimming (1)
Remote sense compensation
OVP set point (2)
Current limit
Short circuit current (3)
50
0.5
115
105
20
Control Pin Characteristics
Gate-in high threshold
Gate-in low threshold
Gate-in low current
Power sharing accuracy
0.65
Environmental (MIL-STD-810)
Altitude - method 500.2
Humidity - method 507.2
Acceleration - method 513.3
Vibration - method 514.3
Shock - method 516.3
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UNITS
125
135
125
130
6
1.05
3,000
500
1,500
50
75
70,000
86 / 240
9
20
40
TEST CONDITIONS
Watts
% Vnom
% Vnom
% Vnom
%/°C
% Vnom
mV
% Vnom
Vdc
% Vnom
% Inom
% Inom
LL to HL, 10% to FL
LL to HL, NL to 10%
}
Vrms
Vrms
Vrms
pF
2,478,477
584,920
483,303
hours
hours
hours
80-90
0.07
95
%
°C/W
°C
°C
°C
6.0 (170)
Latching
Auto restart
Vdc
Vdc
mA
feet
% / hours
g's
g's
g's
105
+85
+100
Whichever is greater
20MHz BW
Procedure II
Procedure 1, cycle 1
Procedure 2
Procedure 1, category 6
Procedure 1
With thermal pads
Latching
See product grade
See product grade
ounces (grams)
10V, 12V, and 15V outputs, standard trim range ±10%. Consult factory for wider trim range.
No over temperature or voltage protection in booster modules.
(3) Output voltages of 5V or less incorporate foldback current limiting; outputs of 10V and above provide
constant current limiting.
(2)
MI-200 10/02
1.0
0.2
0.5
0.02
1.5
150
110
0.95
Thermal Characteristics
Efficiency
Baseplate to sink
Thermal shutdown
90
Baseplate operating temperature
Storage temperature
(1)
0.5
0.05
0.2
0.01
1.0
100
6
Reliability (MIL-HDBK-217F)
25°C Ground Benign: G.B.
50°C Naval Sheltered: N.S.
65°C Airborne Inhabited Cargo: A.I.C.
Mechanical Specifications
Weight
MAX
See input voltage chart
1.35
2.0
Output Characteristics
Set point accuracy
Load/line regulation
Isolation Characteristics
Isolation (input to output)
Isolation (output to baseplate)
Isolation (input to baseplate)
Input/output capacitance
TYP
Configuration Chart
MI - 2
-
Semi-custom driver and booster
modules available: Consult factory.
(1) 16V operation at 75% load.
(2) These units rated at 75%
load from 125-150Vin:
MI-26Z-xV
MI-26Y-xV
MI-260-xW
Input Voltage
Range
Nominal
2
5
6
7
(1)
= 28V
= 155V
= 270V
= 165V
18 – 50V
100 – 210V
(2)
125 – 400V
100 – 310V
Product Grade
28Vdc input per MIL-STD 704D/E
155Vdc input per DOD-STD-1399A
270Vdc input per MIL-STD-704D/E
Output Voltage
I
M
Z = 2V
Y = 3.3V
0 = 5V
X = 5.2V
W= 5.5V
V = 5.8V
Transient
60V
230V
475V
Operating Temp.
=
=
T = 6.5V
R = 7.5V
M= 10V
1 = 12V
P = 13.8V
2 = 15V
N = 18.5V
3 = 24V
L = 28V
J = 36V
K = 40V
4 = 48V
Output Power/Current
≥5V
<5V
-40°C to +85°C
-55°C to +85°C
Y
X
W
V
=
=
=
=
50W
75W
100W
—o
10A
15A
20A
30A
For additional power, 100W and 75W booster
modules available. Change MI-2xx-xx to MI-Bxx-xx.
Product Grade Specifications
PARAMETER
PRODUCT GRADE
Storage temperature
Operating temperature (baseplate)
Power cycling burn-in
Temperature cycled with power off
I - Grade
M - Grade
-55°C to +100°C
-65°C to +100°C
-40°C to +85°C
-55°C to +85°C
12 hours, 25 cycles
96 hours, 200 cycles
48 hours, 12-16 cycles
-55°C to +100°C
48 hours, 12-16 cycles
-65°C to +100°C
-40°C, +80°C
-55°C, +80°C
Test data supplied at these temperatures*
Warranty
2 years
2 years
MIL-STD-810
MIL-STD-810
NAVMAT P-4855-1A
NAVMAT P-4855-1A
Environmental compliance
Derating
*Test data available for review or download from vicorpower.com
Mechanical Drawing
MI-200 Mechanical Drawing
0.50
(12,7)
0.30±0.015
(7,6)±(0,38)
2.10
(53,3)
0.15
(3,8)
1.80
(45,7)
4.60
(116,8)
3.60
(91,4)
0.080 (2,0) Dia (2) places
Solder plate
over copper alloy
4
9
3
2
8
7
6
1
5
MI-200
FULL R
0.15
(3,8)
Product ID
this surface
1.40
1.00 (35,6)
0.70 (25,4)
0.40 (17,8)
(10,2)
0.35±0.015
(8,9)±(0,38)
0.040 (1,0) Dia (7) places
Solder plate
over copper alloy
Pin #
1
2
3
4
5
6*
7*
8*
9
Function
+In
Gate In
Gate Out
-In
+Out
+Sense
Trim
-Sense
-Out
* Do not connect on
Booster modules
2.40
(61,0)
4.20
(106,7)
0.22
(5,6) MIN
0.50
(12,7)
0.30
(7,6)Min
1.75
(44,5)
+0.030 (0,76)
-0.000 (0)
.01
0.12
(3,0)
Aluminum Base
MI-200 10/02
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