STIL04-P5 ® A.S.D.TM Application Specific Discretes AC inrush current limiter MAIN APPLICATIONS HIGH POWER DENSITY ADAPTER HIGH END TV POWER SUPPLY OPENED FRAME SMPS ■ ■ ■ FEATURES Inrush current limitation circuit for off-line power supply Dual non-sensitive unidirectional switches in a single package Suitable when space and efficiency are critical Active after short AC line drop out with a boost converter High repetitive forward and reverse off-state voltage (700V) 5 23 ■ 4 1 PENTAWATT HV2 (in line) ■ ■ PIN OUT DESCRIPTION ■ Pin out designation ■ L BENEFITS Low consumption (Ipt= 20mA) High noise immunity: (dV/dt> 500V/µs @ Tj=150°C) Low reverse current losses Integrated pilot driver of the power switches Monolithic ASD™ planar technology for better robustness and reliability Position AC Line (switch1) 1 Pilot of power switch 1 2 Output (connected to Tab) 3 Pt2 Pilot of power switch 2 4 N AC Neutral (switch 2) 5 Pt1 ■ Description ■ OUT ■ ■ ■ Fig. A2: Basic connection. Fig. A1: Bloc Diagram. STIL04-P5 STIL04-P5 Pt 1 DRIVER Pt 1 DRIVER Ipt1 Ipt Pt 2 Ipt2 Pt 2 OUT Aux. Supply OUT Main converter L L October 2002 - Ed: 3A N Ri N 1/7 STIL04-P5 Functional Description The STIL04 is connected in parallel with the bridge diode and the inrush power resistor Ri (fig. A2). During start up, the two unidirectional ASD™ power switches of the STIL04 are opened. The inrush current flows through the diodes of the bridge and the external inrush power resistor Ri. Since the main converter turns ON, the auxiliary power supply coupled with the main transformer, supplies the energy required to close the two power switches of the STIL04. At the normal state, the two bottom diodes of the bridge rectifier and the two unidirectional switches of the STIL04 rectify the AC line current. When the STIL04 is used with a PFC boost converter, the inrush current circuit remains active after a short AC line dropout (see fig. A5). In that configuration, since the AC line disappears, the PFC controller and the auxiliary power supply of the STIL turns OFF. The two switches of the STIL are opened. The output bulk capacitor Cb is discharging and it is providing the energy to the main converter. When the AC line recovers, the two switches remain opened and recharging inrush current of the capacitor Cb is deviated and limited through the resistor Ri. When the capacitor is charged, the PFC turns ON again and the two switches of the STIL switch ON. More details on the design and operation of the driver circuit of figure A5 can be found in the application note “AN1600 - STIL: Inrush Current Limitation Device for Off-Line Power Converter”. ABSOLUTE MAXIMUM RATINGS (Limiting value) Symbol Parameter Value Unit 700 V VDout VRout Repetitive forward (VDout) and reverse (VRout) off-state voltage Tj (min) to Tj (max) Iout(AV) Average on state current at the OUT terminal (180° conduction angle for the internal power switches) Tj = 150°C 4 A Iout(RMS) RMS on state current at the OUT terminal (180° conduction angle for the internal power switches) Tj = 150°C 4.4 A Non repetitive surge peak on-state current (Tj initial = 25°C) tp = 10ms sinusoidal 65 A I2t value - rating for fusing tp = 10ms 21 A2s Critical rate of rise of on state current Ipt1 + Ipt2 = 20mA Tj = 25°C Tj = 150°C 100 A/µs ITSM I2t dIout/dt Tstg Storage temperature range -40 to +150 °C Tj Junction temperature range 0 to +150 °C THERMAL PARAMETERS Symbol 2/7 Parameter Value Unit °C/W Rth(j-c) Junction to case 2 Rth(j-a) Junction to ambient (minimum footprint) 60 STIL04-P5 ELECTRICAL CHARACTERISTICS Symbol Ipt1 + Ipt2 VD(pt1) VD(pt2) VR(pt1) VR(pt2) Parameter Test conditions Driver trigger current Direct pilot trigger voltage Min. Typ. VDout = 12V (DC) RL = 30Ω tp = 380µs Tj = 0°C 12 Tj = 25°C 10 VDout = 12V (DC) RL = 30Ω Tj = 0°C Peak reverse driver voltage 0.6 Tj = 25°C Max. Unit 20 mA 0.85 1 V 0.8 0.95 Tj = 150°C 0.2 Tj = 25°C 8 V 500 V/µs dVDout/dt Dynamic voltage rising Linear slope up to Tj = 150°C VDout = 470V IRout(off) Max reverse current without driver current VRout = 700V Ipt1 = Ipt2 = open 0.45 Tj = 25°C 5 µA Tj = 150°C 300 µA Max reverse current with driver current VDout = 400V Tj = 150°C Ipt1 = Ipt2 = 10mA 300 µA Vt0 Threshold direct voltage for one power switch Iout(AV) = 4A Tj = 150°C 0.75 0.9 V Rd Dynamic direct resistance for Iout(AV) = 4A one power switch Tj = 150°C 55 80 mΩ VF Maximum instantaneous direct forward voltage drop for one power switch Tj = 150°C 1.1 1.4 V IRout(on) Iout(AV) = 4A Power losses calculations When the input current is sinusoidal, the conducted power losses can be calculated by using the following formula: P = VT 0 . I out ( av ) + R d (I out ( av ) × π) 2 8 If the output average current is 4Amps, VT0 and Rd of the electrical characteristics table can be used. For different output current please refer to the application note AN1600 that provides guidelines to estimate the correct values of VT0 and Rd. LIGHTNING SURGE IMMUNITY (IEC61000-4-5) During lightning surge transient voltage across the AC line, over current and over voltage stress are applied on all the components of the power supply. The STIL04 can sustain a maximum peak surge current of 500A as defined by the combine waveform generator (8/20µs waveform as shown in fig. A3 and A4). Special recommendations for the lightning surge immunity: 1 - Check that the maximum peak surge current in the STIL stays below the limit specified above. 2 - Check that no over voltages are applied on the STIL and the bridge diode. 3 - In order to reduce the dynamic current stress (dIout/dt) through the structure of the STIL04, it is recommended to connect a differential mode choke coil in front of the STIL and the bridge diode. More details and design guidelines are provided in the application note “AN1600 - STIL: Inrush Current Limitation Device for Off-Line Power Converter”. 3/7 STIL04-P5 Fig. A4: Surge current waveform. Fig. A3: Surge test condition. 1 STIL04-P5 Pt 1 DRIVER 5Vdc Pt 2 5 µs 80A/Div IOUT Ipeak=500A IOUT OUT 0 VOUT L N Combine generator IOUT 1 0 Amps Fig. A5: Basic connection with a PFC Boost preregulator. by pass diode Ri STIL04-P5 C2 Pt 1 DRIVER Pt 2 Bridge Diode R1 R2 C0 R C1 Vout OUT Cb L 4/7 N PFC Control STIL04-P5 Fig. 1-1: Non repetitive surge peak on-state current (sinusoidal pulse) and corresponding value of I2t. Fig. 1-2: Non repetitive surge peak on-state current (sinusoidal pulse) and corresponding value of I2t. ITSM(A), I²t(A²s) ITSM(A), I²t(A²s) 1000.0 1000.0 Tj initial=25°C Tj initial=150°C ITSM ITSM 100.0 100.0 I²t 10.0 I²t 10.0 tp(ms) tp(ms) 1.0 1.0 0.01 0.10 1.00 10.00 Fig. 2: Relative variation of driver trigger current versus junction temperature (typical values). 0.01 0.10 1.00 10.00 Fig. 3: Relative variation of direct pilot voltage versus junction temperature (typical values). Ipt1 or Ipt2 [Tj] / Ipt1 or Ipt2 [Tj = 25°C] VDpt1 or VDpt2 [Tj] / VDpt1 or VDpt2 [Tj = 25°C] 1.4 1.2 1.3 1.1 1.2 1.1 1.0 1.0 0.9 0.9 0.8 0.8 0.7 0.7 0.6 0.5 0.6 0.4 0.3 0.5 Tj(°C) 0.2 Tj(°C) 0.4 0 25 50 75 100 125 150 Fig. 4: Relative variation of thermal impedance junction to case versus pulse duration. 0 25 50 75 100 125 150 Fig. 5-1: Reverse current versus junction temperature without driver current (typical values). K = [Zth(j-c)/Rth(j-c)] IR(OUT)OFF(µA) 1.E+00 1.E+02 Pt1 & Pt2 open VR(out)=700V 1.E+01 1.E+00 1.E-01 1.E-02 tp(s) Tj(°C) 1.E-03 1.E-01 1.E-03 1.E-02 1.E-01 1.E+00 0 25 50 75 100 125 150 5/7 STIL04-P5 Fig. 5-2: Reverse current versus junction temperature with driver current (typical values). Fig. 6: Forward voltage drop for one power switch versus junction temperature at the peak forward current(typical values). IR(OUT)ON(µA) VF(V) 100.0 1.20 Ipt1 = Ipt2 =10mA VR(out)=400V Iout(peak)=6.3A 1.16 1.12 10.0 1.08 1.04 Tj(°C) Tj(°C) 1.0 1.00 0 25 50 75 100 125 150 Fig. 7-1: Peak forward voltage drop versus peak forward output current for one power switch at Tj = 25°C (typical and maximal values). 25 50 75 100 125 150 Fig. 7-2: Peak forward voltage drop versus peak forward output current for one power switch at Tj = 150°C (typical values and maximal values). IOUT(A) IOUT(A) 12 12 Tj=25°C 11 0 11 Tj=150°C 10 10 9 9 8 Typical 8 Typical 7 7 Maximum 6 6 5 5 4 4 3 3 Maximum 2 2 1 1 VF(V) VF(V) 0 0 0.8 0.9 1.0 1.1 1.2 1.3 1.4 1.5 1.6 1.7 Fig. 8: Relative variation of dV/dt immunity versus junction temperature (typical values). dVDOUT [Tj] / dVDOUT [Tj=150°C] 20 VDout=470V 18 16 14 12 10 8 6 4 2 Tj(°C) 0 25 6/7 50 75 100 125 150 0.7 0.8 0.9 1.0 1.1 1.2 1.3 1.4 1.5 1.6 1.7 STIL04-P5 PACKAGE MECHANICAL DATA PENTAWATT HV2 REF. DIMENSIONS A Millimeters C H2 L7 L6 D L3 E Min. Max. Min. Max. A 4.19 4.70 0.165 0.185 C 1.14 1.40 0.044 0.055 D 2.5 2.72 0.098 0.107 E 0.38 0.51 0.015 0.020 F 0.66 0.82 0.026 0.032 G 2.54 Typ. 0.10 Typ. G2 7.62 Typ. 0.30 Typ. H2 10.04 L3 L6 G F G2 Inches L7 10.29 0.395 23.5 Typ. 9.90 10.16 0.405 0.925 Typ. 0.389 1.52 Typ. 0.400 0.059 Typ. Order code Marking Package Weight Delivery mode Base qty STIL04-P5 STIL04 PENTAWATT HV2 (in line) 1.9 g. Tube 50 Information furnished is believed to be accurate and reliable. However, STMicroelectronics assumes no responsibility for the consequences of use of such information nor for any infringement of patents or other rights of third parties which may result from its use. No license is granted by implication or otherwise under any patent or patent rights of STMicroelectronics. Specifications mentioned in this publication are subject to change without notice. This publication supersedes and replaces all information previously supplied. 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