TEMIC U2402B

U2402B
Fast Charge Controller for NiCd/NiMH Batteries
Description
The fast-charge battery controller circuit, U2402B, uses
bipolar technology. The IC enables the designer to create
an efficient and economic charge system. The U2402B
incorporates intelligent multiple-gradient batteryvoltage monitoring and mains phase control for power
management. With automatic top-off charging, the
integrated circuit ensures that the charge device stops
regular charging, before the critical stage of overcharging
is achieved. It has two LED driver indications for charge
and temperature status.
Features
Applications
D
D
D
D
D
D
D
Multiple gradient monitoring
D Portable power tools
Temperature window (Tmin/Tmax)
D Laptop/notebook personal computer
Exact battery voltage measurement without charge
D Cellular/cordless phones
Phase control for charge-current regulation
D Emergency lighting systems
Top-off and trickle charge function
D Hobby equipment
Two LED outputs for charge status indication
D Camcorder
Disabling of d2V/dt2 switch-off criteria
during battery formation
D Battery-voltage check
18 (20) 17 (19)
Sync
ö
Package: DIP18, SO20
16 (18)
C
ö
R
14 (15)
11 (12)
VRef
Oscillator
6.5 V/10 mA
Phase control
12 (13)
13 (14)
Status control
3 (3)
Vöi
Scan path
4 (4)
1 (1)
Control unit
Trigger output
Battery
detection
VRef = 5 V
Gradient
d2V/dt2 and –dV
10 (11)
Power - on control
15 (17)
VBatt Monitor
0.1 to 4 V
Power supply
160 mV
Ref
VS = 8 to 26 V
2 (2)
94 8585
5 (5)
6 (6)
Temp. control
Sensor
Tmax
7 (8)
8 (9)
Charge break
output
9 (10)
( ) SO 20, Pins 7 and 16 NC
Figure 1. Block diagram
TELEFUNKEN Semiconductors
Rev. A3, 14-Nov-96
1 (17)
U2402B
Pinning
Pin Description
Package: DIP18
Output
18 Vsync
1
GND 2
17 öC
LED2
3
16 öR
Vöi
4
15 V
S
OPO
5
14 VRef
OPI
6
13 Osc
Tmax
7
12 STM.
11 LED1
Sensor 8
tp
9
93 7723 e
10 VBatt
Package: SO20
1
20
Vsync
GND 2
19
ö
LED2
3
18
ö
Vöi
4
17
VS
OPO
5
16
NC
OPI
6
15
VRef
NC 7
14
Osc
13
STM.
Output
Tmax
8
11
10
94 8594
2 (17)
R
12 LED1
Sensor 9
tp
C
VBatt
Pin
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
Symbol
Output
GND
LED2
Vöi
OPO
OPI
Tmax
Sensor
tp
VBatt
LED1
STM.
Osc
VRef
VS
ö
R
ö
17
18
Vsync.
Pin
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
Symbol
Output
GND
LED2
Vöi
OPO
OPI
NC
Tmax
Sensor
tp
VBatt
LED1
STM.
Osc
VRef
NC
VS
ö
19
20
C
R
ö
C
Vsync.
Function
Trigger output
Ground
Display output “Green”
Phase angle control input voltage
Operational amplifier output
Operational amplifier input
Maximum temperature
Temperature sensor
Charge break output
Battery voltage
LED display output “Red”
Test mode switch (status control)
Oscillator
Reference output voltage
Supply voltage
Ramp current adjustment –
resistance
Ramp voltage – capacitance
Mains synchronization input
Function
Trigger output
Ground
Display output “Green”
Phase angle control input voltage
Operational amplifier output
Operational amplifier input
Not connected
Maximum temperature
Temperature sensor
Charge break output
Battery voltage
LED display output “Red”
Test mode switch (status control)
Oscillator
Reference output voltage
Not connected
Supply voltage
Ramp current adjustment –
resistance
Ramp voltage – capacitance
Mains synchronization input
TELEFUNKEN Semiconductors
Rev. A3, 14-Nov-96
Mains
TELEFUNKEN Semiconductors
Rev. A3, 14-Nov-96
94 8674
0.2
160 mV
Battery
(4 cells)
RB3
ϕ
10 k W
Power on
control
Power supply
VS = 8 to 26 V
Trigger output
4
5
1 mF
CR
R
To Pin 4
ϕ
16
R4
560 k W
C
Phase control
Vϕ
i
Sync
17
10 nF
C6
R13
C3
0.1 mF
R2
W
2
VS 15
1
18
2.2 k W
R3
10 k W
10 W
100 k W
R6
NTC
C1
R1
D1
470 mF
R7
1 kW
2x
560 W
D6
R8
1 kW
Rsh
DC
I ch
1 kW
10 k W
R9
10 k W
R11
R10
RB1
Th2
Th1
BC 308
T1
RB2
4.7 mF
16 k W
C7
D3
D2
D5
D4
6
270 k W
1 mF
C0
24 k W
RT3
7
12
Red
100 k W
RT2
9
Charge break
output
VBatt Monitor
0.1 to 4 V
Battery
detection
VRef = 5 V
Scan path
Status
control
11
1 kW D
7
R5
10
3
D8
Green
RT1 12 k W
To VRef (Pin 14)
0.1 mF
8
Tmax Sensor
Temp. control
C8
10 nF
VS
From Pin 15
Oscillator
13
d2 V/dt 2 & –dV
Gradient
160 mV
Ref
C4
R0
Control unit
VRef
6.5 V/10 mA
14
C2
0.22 mF
From
RT1 / RT2
U2402B
Figure 2. Block diagram with external circuit (DIP pinning)
3 (17)
U2402B
General Description
The integrated circuit, U2402B, is designed for charging
Nickel-Cadmium (NiCd) and Nickel-Metal-Hydride
(NiMH) batteries. Fast charging results in voltage lobes
when fully charged (figure 3). It supplies two identifications ( i. e., + d2V/dt2, and – DV) to end the charge
operation at the proper time.
*
charge current or with NiMH batteries where weaker
charge characteristics are present multiple gradient control results in very efficient switch-off.
An additional temperature control input increases not
only the performances of the charge switching characteristics but also prevents the general charging of a battery
whose temperature is outside the specified window.
*
As compared to the existing charge concepts where the
charge is terminated
after voltage lobes
according
to – DV and temperature gradient identification, the
U2402B-C takes into consideration the additional
changes in positive charge curves, according to the second derivative of the voltage with respect to time
(d2V/dt2). The charge identification is the sure method of
switching off the fast charge before overcharging the battery. This helps to give the battery a long life by hindering
any marked increase in cell pressure and temperature.
A constant charge current is necessary for continued
charge-voltage characteristic. This constant current regulation is achieved with the help of internal amplifier phase
control and a simple shunt-current control technique.
All functions relating to battery management can be
achieved with dc-supply charge systems. A dc-dc-converter or linear regulator should take over the function of
power supply. For further information please refer to the
applications.
Even in critical charge applications, such as a reduced
Battery insertion
V10
5V
Gradient recognition
) ddtV
2
2
– DV
Battery
voltage
check
–DV,
– DV
monitoring
) ddtV ,
2
2
active
shorted batteries ignored
t
95 10172
Fast charge rate IO
Battery
formation
Top off
charge rate
1/4 IO
t2
t1 = 5 min
v 20 min
Trickle
charge rate
1/256 IO
Figure 3. Charge function diagram, fosc = 800 Hz
4 (17)
TELEFUNKEN Semiconductors
Rev. A3, 14-Nov-96
U2402B
Flow Chart Explanation, fosc = 800 Hz
(Figures 2, 3 and 4)
Battery pack insertion disables the voltage lock at battery
detection input Pin 10. All functions in the integrated
circuit are reset. For further description, DIP-pinning is
taken into consideration.
Battery Insertion and –dV Monitoring
The charging procedure will be carried out if battery
insertion is recognised. If the polarity of the inserted
battery is not according to the specification, the fast
charge rate will stop immediately. After the polarity test,
if positive, the defined fast charge rate, IO, begins for the
first 5 minutes according to –dV monitoring. After
5 minutes of charging, the first identification control is
executed.
If the inserted battery has a signal across its terminal of
less than 0.1 V, then the charging procedure is interrupted.
This means that the battery is defective i.e., it is not a
rechargeable battery – “shorted batteries ignored”.
Voltage and temperature measurements across the battery
are carried out during charge break interval (see figure 6),
i.e., currentless or idle measurements.
If the inserted battery is fully charged, the –dV control
will signal a charge stop after six measurements
(approximately 110 seconds). All the above mentioned
functions are recognised during the first 5 minutes
according to –dV method. During this time, +d2V/dt2
remains inactive. In this way the battery is protected from
unnecessary damage.
d2V/dt2-Gradient
If there is no charge stop within the first 5 minutes after
battery insertion, then d2V/dt2 monitoring will be active.
In this actual charge stage, all stop-charge criteria are
active.
Top-Off Charge Stage
By charge disconnection through the + d2V/dt2 mode, the
device switches automatically to a defined protective
top-off charge with a pulse rate of 1/4 IO (pulse time,
tp = 5.12 s, period, T = 20.48 s).
The top-off charge time is specified for a time of
20 minutes @ 800 Hz.
Trickle Charge Stage
When top-off charge is terminated, the device switches
automatically to trickle charge with 1/256 IO (tp = 5.12 s,
period = 1310.72 s). The trickle continues until the
battery pack is removed.
Basic Description
Power Supply, Figure 2
The charge controller allows the direct power supply of
8 to 26 V at Pin 15. Internal regulation limits higher input
voltages. Series resistance, R1, regulates the supply
current, IS, to a maximum value of 25 mA. Series
resistance is recommended to suppress the noise signal,
even below 26 V limitation. It is calculated as follows:
R 1min
V
w V25–26
mA
R 1max
vV
max
– 8 V
I tot
min
where
Itot = IS + IRB1 + I1
Vmax, Vmin = Rectified voltage
When close to the battery’s capacity limit, the battery
voltage curve will typically rise. As long as the +d2V/dt2
stop-charging criteria are met, the device will stop the fast
charge activities.
TELEFUNKEN Semiconductors
Rev. A3, 14-Nov-96
IS = Current consumption (IC) without load
IRB1 = Current through resistance, RB1
I1 = Trigger current at Pin 1
5 (17)
U2402B
Start
turn on
Power on reset
LED2 on
Charge stop
Cell insertion
LED1 blinking
Cell
inserted ?
*)
no
yes
Cell in
permissible
temperature
range ?
yes
Cell insertion reset
no
no
LED1 on
LED2 off
Charging starts with
- dV monitoring
VBatt
v4V
no
LED2 blinking
yes
– dV
switch off
no
no
Cell
inserted ?
*)
Cell in
permissible
temperature
range ?
yes
yes
yes
yes
– dV and d2 V/dt2
monitoring begins
*) 70 mV > VBatt < 5 V
yes
no
Cell in
permissible
temperature
range ?
– dV
disconnect ?
Charging
time reaches
5 min. ?
no
no
Cell
inserted ?
*)
yes
d2 V/dt2
disconnect ?
no
yes
no
yes
LED1 on
LED2 on
LED2 on
Top-off charging
with 1/4 IO
Trickle charging
with 1/256 IO
yes
93 7696 e
Cell
inserted ?
*)
no
yes
Timer 20 min exceeded
Figure 4. Flow chart
6 (17)
TELEFUNKEN Semiconductors
Rev. A3, 14-Nov-96
U2402B
Value of the resistance, RB3 is calculated by assuming
RB1 = 1 kW, RB2 = 10 kW, as follows:
Battery Voltage Measurement
The battery voltage measurement at Pin 10
(ADC-converter) has a range of 0 V to 4 V, which means
a battery pack containing two cells can be connected
without a voltage divider.
R B3
w
B2
V 10max
V Bmax – V 10max
The minimum supply voltage, Vsmin, is calculated for
reset function after removing the inserted battery
according to:
4 V) a safety
If the AD converter is overloaded (VBatt
switch off occurs. The fast charge cycle is terminated by
automatically changing to the trickle charge.
Precaution should be taken that under specified charge
current conditions, the final voltage at the input of the
converter, Pin 10, should not exceed the threshold voltage
level of the reset comparator, which is 5 V. When the
battery is removed, the input (Pin 10) is terminated across
the pulled-up resistance, RB1, to the value of
5 V-reset-threshold. In this way, the start of a new charge
sequence is guaranteed when a battery is reinserted.
V smin
+ 0.03mA @ R ǒR ) R RǓ ) 5V ǒR ) R ) R Ǔ
B3
B1
B2
B3
V10max = Max voltage at Pin 10
VSmin = Min supply voltage at the IC (Pin 15)
VBmax = Max battery voltage
The voltage conditions mentioned above are measured
during charge current break (switch-off condition).
VS
RB1
- dV Recognition
–
+
VRef =
12 mV
Ich
RB2
Battery
B2
B3
VDAC
VB
B1
where:
If the battery voltage exceeds the converter range of 4 V,
adjusting it by the external voltage divider resistance, RB2
and RB3 is recommended.
15
+R
=
DAC control
comparator
VDAC
VBatt
10
–
+
V6
Rsh
Reset
comparator
RB3
7V
VRef =
4.3 V
Reset
95 10174
–
+
VRef = 0.1 V
Figure 5. Input configuration for the battery voltage measurement
Table 1. valid when V10max = 3.5 V
Cell No.
1
2
3
4
5
6
7
8
9
10
11
12
VSmin (V)
8
8
8
9
11
13
15
17
19
21
23
25
RB3 (kW)
–
–
51
16
10
7.5
5.6
4.7
3.9
3.3
3
2.7
TELEFUNKEN Semiconductors
Rev. A3, 14-Nov-96
7 (17)
U2402B
Analog-Digital-Converter (ADC),
Test Sequence
Plausibility for Charge Break
A special analog-digital-converter consists of a five-bit
coarse and a five-bit fine converter . It operates by a linear
count method which can digitalize a battery voltage of
4 V at Pin 10 in 6.5 mV steps of sensitivity.
– DV Cut-Off
In a duty cycle, T, of 20.48 s, the converter executes the
measurement from a standard oscillation frequency of
fosc = 800 Hz. The voltage measurement is during the
charge break time of 2.56 s (see figure 6), i.e., no-load
voltage (or currentless phase). Therefore it has optimum
measurement accuracy because all interferences are
cut-off during this period (e.g., terminal resistances or
dynamic load current fluctuations).
After a delay of 1.28 s the actual measurement phase of
1.28 s follows. During this idle interval of cut-off
conditions, battery voltage is stabilized and hence
measurement is possible.
An output pulse of 10 ms appears at Pin 9 during charge
break after a delay of 40 ms. The output signal can be used
in a variety of way, e.g., synchronising the test control
(reference measurement).
There are two criterian considered for charge break
plausibility:
When the signal at Pin 10 of the DA converter is 12 mV
below the actual value, the comparator identifies it as a
voltage drop of – dV. The validity of – dV cutt-off is
considered only if the actual value is below 12 mV for
three consective cycles of measurement.
d2V/dt2 Cut-Off
A four bit forward/ backward counter is used to register
the slope change (d2V/dt2, VBatt – slope). This counter is
clocked by each tracking phase of the fine AD-counter.
Beginning from its initial value, the counter counts the
first eight cycles in forward direction and the next eight
cycles in reverse direction. At the end of 16 cycles, the
actual value is compared with the initial value. If there is
a difference of more than two LSB-bit (13.5 mV) from the
actual counter value, then there is an identification of
slope change which leads to normal charge cut-off. A
second counter in the same configuration is operating in
parallel with eight clock cycles delay, to reduce the total
cut-off delay, from 16 test cycles to eight test cycles.
94 8693
Status
Charge break
Charge
t
2.56 s
T= 20.48 s
charge
break
output
t
10 ms
40 ms
ADC
conversion
time
(internal)
1.28 s
t
1.28 s
Figure 6. Operating sequence of voltage measurements
8 (17)
TELEFUNKEN Semiconductors
Rev. A3, 14-Nov-96
U2402B
Temperature Control, Figure 7
When the battery temperature is not inside the specified
temperature windows, the overal temperature control will
not allow the charge process. Sensor short circuit or
interruption also leads to switch-off.
Differentiation is made whether the battery exceeds the
maximum allowable temperature, Tmax, during the
charge phase or the battery temperature is outside the
temperature window range before battery connection.
specified by the internal reference voltage of 4 V, and the
lower voltage transition is represented by the external
voltage divider resistances RT2 and RT3.
NTC sensors are normally used to control the temperature
of the battery pack. If the resistance values of NTC are
known for maximum and minimum conditions of
allowable temperature, then other resistance values, RT1,
RT2 and RT3 are calculated as follows:
A permanent switch-off follows after a measurement
period of 20.48 s, if the temperature exceeds a specified
level, which is denoted by a status of a red LED1. A charge
sequence will start only when the specified window
temperature range is attained. In such a case, the green
LED2 starts blinking immediately showing a quasi charge
readiness, even though there is no charge current flow.
suppose RT2 = 100 kW, then
The temperature window is specified between two
voltage transitions. The upper voltage transition is
If NTC sensors are not used, then select the circuit
configuration according to figure 10.
R T1
R T3
+R
+R
NTCmax
NTCmin
V Ref – 4V
4V
R T2
R T1
VRef
VRef
14
RT2
Tmax
7
RT1
+
–
High
temperature
RT3
7V
VRef = 4 V
+
–
Sensor
Low
temperature
8
NTC
sensor
7V
94 8682
Figure 7. Temperature window
TELEFUNKEN Semiconductors
Rev. A3, 14-Nov-96
9 (17)
U2402B
Current Regulation Via Phase Control (Figure 8)
Phase Control
Charge Current Regulation (Figure 2)
An internal phase control monitors the angle of current
flow through the external thyristors as shown in figure 2.
The phase control block represents a ramp generator
synchronized by mains zero cross over and a comparator.
According to figure 2 the operational amplifier (OpAmp)
regulates the charge current, Ich (= 160 mV / Rsh),
average value. The OpAmp detects the voltage drop
across the shunt resistor (Rsh) at input Pin 6 as an actual
value. The actual value will then be compared with an
internal reference value (rated value of 160 mV).
The comparator will isolate the trigger output, Pin 1, until
the end of the half wave (figure 8) when the ramp voltage,
Vramp, reaches the control voltage level, Vöi, within a
mains half wave.
The regulator’s output signal, V5, is at the same time the
control signal of the phase control, Vöi (Pin 4). In the
adjusted state, the OpAmp regulates the current flow
angle through the phase control until the average value at
the shunt resistor reaches the rated value of 160 mV.
The corresponding evaluation of capacitor CR at the
operational amplifier (regulator) output determines the
dynamic performance of current regulation.
fmains = 50 Hz
Vsync
(Pin 18)
100mV
Internal
zero pulse
Ramp
voltage
(Pin 17
) 6V
Vöi
Vöi
Vöi
Trigger
output
(Pin 1)
0ms
10ms
20ms
30ms
93 7697 e
Current flow angle
Figure 8. Phase control function diagram
10 (17)
TELEFUNKEN Semiconductors
Rev. A3, 14-Nov-96
U2402B
Status Control
Status control inside and outside the charging process are designated by LED1 and LED2 outputs given in the table
below:
LED1 (red)
OFF
OFF
ON
Blinking
LED2 (green)
ON
Blinking
OFF
OFF
Status
No battery, top off charge, trickle charge
Quick charge, temperature out of the window before battery insertion or power on
Temperature out of the window
Battery break (interrupt) or short circuit
frequency,
+ Oscillator 1024
The blink frequency of LED outputs can be calculated as
follows:
f (LED)
Oscillator
Oscillation Frequency Adjustment
Time sequences regarding measured values and
evaluation are determined by the system oscillator. All
the technical data given in the description are with the
standard frequency 800 Hz.
Recommendations:
It is possibe to alter the frequency range in a certain
limitation. Figure 9 shows the frequency versus
resistance curves with different capacitance values.
0.5C charge
0.5
f osc
500 Hz =
1C charge
250 Hz
500 Hz
2C charge
2
500 Hz =
1000 Hz
3C charge
3
500 Hz =
1500 Hz
10000
CO=2.2nF
R O ( kW )
1000
CO=10nF
100
CO=4.7nF
10
0.1
1
95 11408
10
fO ( kHz )
Figure 9. Frequency versus resistance for different capacitance values
TELEFUNKEN Semiconductors
Rev. A3, 14-Nov-96
11 (17)
U2402B
Absolute Maximum Ratings
Reference point Pin 2 (GND), unless otherwise specified
Parameters
Supply
pp y voltage
g
Pin 15
Voltage limitation
IS = 10 mA
Current limitation
Pin 15
t < 100 ms
Voltages at different pins
Pins 1, 3 and 11
Pins 4 to 10, 12 to 14 and 16 to 18
Currents at different pins
Pin 1
Pins 3 to 14 and 16 to 18
Power dissipation
Tamb = 60°C
Ambient temperature range
Junction temperature
Storage temperature range
Symbol
VS
Unit
V
Ptot
Tamb
Tj
Tstg
Value
26
31
25
100
26
7
25
10
650
–10 to +85
125
–40 to +125
Symbol
RthJA
Maximum
100
Unit
K/W
IS
V
I
mA
V
mA
mW
°C
°C
°C
Thermal Resistance
Parameters
Junction ambient
Electrical Characteristics
VS = 12 V, Tamb = 25°C, reference point Pin 2 (GND), unless otherwise specified.
Parameters
Power supply
Voltage range
Power-on threshold
Current consumption
Reference
Reference voltage
Reference current
Temperature coefficient
Operational amplifier OP
Output voltage range
Output current range
Output pause current
Non-inverting input voltage
Non-inverting input current
12 (17)
Test Conditions / Pins
Pin 15
ON
OFF
without load
Symbol
Min.
VS
VS
8
3.0
4.7
3.9
IS
Typ.
Max.
Unit
26
3.8
5.7
9.1
V
V
V
mA
6.71
6.77
10
V
V
mA
mV/K
Pin 14
IRef = 5 mA
IRef = 10 mA
VRef
6.19
6.14
– IRef
TC
I5 = 0
V5 = 3.25 V
Pin 5
Pin 5
Pin 5
Pin 6
Pin 6
V5
±I5
–Ipause
V6
±I6
6.5
6.5
– 0.7
0.15
80
100
0
5.8
V
mA
mA
5
0.5
V
mA
TELEFUNKEN Semiconductors
Rev. A3, 14-Nov-96
U2402B
Parameters
Test Conditions / Pins
Comparator or temperature control
Input current
Pins 7 and 8
Input voltage range
Pins 7 and 8
Threshold voltage
Pin 8
Charge break output
Pin 9
Output voltage
High, I9 = 4 mA
Low, I9 = 0 mA
Output current
V9 = 1 V
Battery detection
Pin 10
Analog-digital converter
Conversion range
Full scale level
Input current
0.1 V VBatt 4.5 V
v
Input voltage for reset
Input current for reset
Battery detection
Hysteresis
Mode select
Threshold voltage
Input current
Sync. oscillator
Frequency
Threshold voltage
Input current
Phase control
Ramp voltage
Ramp current
Ramp voltage range
Ramp discharge current
Synchronization
Minimum current
v
y
VBatt 5 V
Maximum voltage
Maximum voltage
Symbol
Min.
I7, 8
V7, 8
V8
– 0.5
0
3.85
V9
8.4
I9
10
VBatt
0
3.85
Typ.
– IBatt
VBatt
IBatt
4.8
8
VBatt
Vhys
80
D
5.0
Max.
Unit
0.5
5
4.15
mA
V
V
100
V
mV
mA
4.0
V
0.5
mA
5.3
35
V
mA
120
mV
mV
15
Pin 12
Test mode
Normal mode
Open
V12
I12
4.7
20
0
V
mA
Pin 13
R = 150 kW
C = 10 nF
High level
Low level
R = 270 kW
ö
v
fosc
VT(H)
VT(L)
Pin 16
TELEFUNKEN Semiconductors
Rev. A3, 14-Nov-96
4.3
2.2
Hz
"3%
"3%
V
I13
– 0.5
0.5
V16
I16
V17
I17
2.9
0
0
3.3
3.9
100
5
8
– Isync
10
2
– Isync
Vsync
Vhys
15
83
m
A
V
mA
V
mA
Pin 18
Vsync 80 mV
Vsync = 0 V
Maximum current
Zero voltage detection
Hysteresis
Charge stop criteria (function)
Positive gradient-turn-off
fosc = 800 Hz
threshold
– DV-turn-off threshold
800
100
15
30
135
m
A
mA
mV
mV
Pin 10
d2V/dt2
4.8
mV/min2
– DV
12
mV
13 (17)
14 (17)
D1
C10
10 m F
Rsh
x)
D3
BD646
Ich = 0.16 V/Rsh
0.2 WW
/1W
C5
47 mF
BYV27/50
–
+
8 V to
26 V
NTC
R2
100 k W
R15
LM358
– 4
100 kW
8 / VS
+
R13
1 kW
1 kW
RB1
RB3
16 kW
RB2
10 kW
C8
0.1 mF
10 kW
C
R17 1 m4F
1kW
R6
1 kW
R3
x) Manufacturer Pikatron
Battery
100 kW
R14
100 kW
R12
L1
200 mH
1A
BYV27/50
T1
R1
10 W
LED2
Output
12 kW
Sensor
OPI
VBatt
TLHR5400
LED1
TLHG5400
1 kW
RT1
C7
4.7 mF
Red
Temp
Green
Ready
R5
8
6
10
11
3
1
VS
STM
tp
2
12
GND
13
7
5
4
14
18
17
16
220 m F
9
15
C1
Osc
Tmax
OP O
Vϕ i
VRef
Vsync
ϕC
ϕR
R4
22 kW
CR
10 nF
CO
RT3
24 k W
T4
R8
10 kW
270 kW
RO
100 kW
RT2
BC308
R9
10 kW
T3
R7
10 kW
BC237
1m F
T2
C3
1 nF
R10
C2
R11
4.7 k W
94 8733
D2
1N4148
R16
1 kW
10 kW 0.22 mF
U2402B
Figure 10. Car battery supplied charge system with high side current detection for four NiCd/NiMH cells @ 800 mA
TELEFUNKEN Semiconductors
Rev. A3, 14-Nov-96
TELEFUNKEN Semiconductors
Rev. A3, 14-Nov-96
D13
W
R26
10 k
R29
10 k W
W
m
D2
Th1
T3
S1
BC 307
BC 307
R23
10 k W
R25
6.2 kW
R24
10 k W
R11
560 W
R21
1 kW
T2
R9
10 kW
R10
560 W
D5
4148
BD 649
R20
10 W/
BC 308 4 W
R22
10 kW T 6
D3
BYT86 Th2
C10
0.1 F
D10
4148
D11
4148
T4
4148
D12
D13 , D14 = 1N4148
T5
W
R28
R27
1k
10 k
BC 308
D14
VBatt (Pin 10)
Sensor (Pin 8)
Mains
D4
4148
R7
1 kW
BC 308
D6
4148
Rsh = 0.16 V/Ich
0.1 W
NTC
Battery
I ch
T1
R8
1 kW
10
W
m
C6
m
10 k
R6
m
C4
1 F
m
C8
0.1 F
W
C7
4.7 F
RB2
10 kW
R3
2.2 kW
R13 0.1 F
10 kW
R2
100 k W
D1 R1
4148
W
LED2
W
OPI
Sensor
VBatt
Output
Vsync
TLHR5400
LED1
TLHG5400
1k
RT1
12 k
RB3
16 k W
RB1
1 kW
Red
Temp
Green
Ready
R5
6
8
10
1
18
11
3
VS
tp
9
15
C1
13
7
14
4
5
17
16
S TM
12
2
GND
m
220 F
R
CO
10 nF
Osc
RT3
24 k
Tmax
VRef
m
94 8734
270 k
RO
W
W
100 k
RT2
C2
0.22 F
4.7 F
Vö i
m
10 nF
CR
W
W
560 k
C3
R4
OPO
C
ö
ö
U2402B
Figure 11. Standard application with predischarge for eight NiCd/NiMH cells @ 1600 mA
15 (17)
U2402B
Package Information
Package DIP8
7.77
7.47
9.8
9.5
1.64
1.44
Dimensions in mm
4.8 max
6.4 max
0.5 min
0.58
0.48
3.3
0.36 max
9.8
8.2
2.54
7.62
8
5
technical drawings
according to DIN
specifications
13021
1
4
9.15
8.65
Package SO20
Dimensions in mm
12.95
12.70
7.5
7.3
2.35
0.25
0.25
0.10
0.4
10.50
10.20
1.27
11.43
20
11
technical drawings
according to DIN
specifications
13038
1
16 (17)
10
TELEFUNKEN Semiconductors
Rev. A3, 14-Nov-96
U2402B
Ozone Depleting Substances Policy Statement
It is the policy of TEMIC TELEFUNKEN microelectronic GmbH to
1. Meet all present and future national and international statutory requirements.
2. Regularly and continuously improve the performance of our products, processes, distribution and operating systems
with respect to their impact on the health and safety of our employees and the public, as well as their impact on
the environment.
It is particular concern to control or eliminate releases of those substances into the atmosphere which are known as
ozone depleting substances ( ODSs).
The Montreal Protocol ( 1987) and its London Amendments ( 1990) intend to severely restrict the use of ODSs and
forbid their use within the next ten years. Various national and international initiatives are pressing for an earlier ban
on these substances.
TEMIC TELEFUNKEN microelectronic GmbH semiconductor division has been able to use its policy of
continuous improvements to eliminate the use of ODSs listed in the following documents.
1. Annex A, B and list of transitional substances of the Montreal Protocol and the London Amendments respectively
2 . Class I and II ozone depleting substances in the Clean Air Act Amendments of 1990 by the Environmental
Protection Agency ( EPA) in the USA
3. Council Decision 88/540/EEC and 91/690/EEC Annex A, B and C ( transitional substances ) respectively.
TEMIC can certify that our semiconductors are not manufactured with ozone depleting substances and do not contain
such substances.
We reserve the right to make changes to improve technical design and may do so without further notice.
Parameters can vary in different applications. All operating parameters must be validated for each customer
application by the customer. Should the buyer use TEMIC products for any unintended or unauthorized
application, the buyer shall indemnify TEMIC against all claims, costs, damages, and expenses, arising out of,
directly or indirectly, any claim of personal damage, injury or death associated with such unintended or
unauthorized use.
TEMIC TELEFUNKEN microelectronic GmbH, P.O.B. 3535, D-74025 Heilbronn, Germany
Telephone: 49 ( 0 ) 7131 67 2831, Fax number: 49 ( 0 ) 7131 67 2423
TELEFUNKEN Semiconductors
Rev. A3, 14-Nov-96
17 (17)