UMA 0204 Vishay Beyschlag Ultra Precision MELF Resistor FEATURES • • • • • • Most advanced thin film technology T.C.R. down to ± 5 ppm/K Ultra precision tolerance down to 0.02 % Superior overall stability Green product, supports lead-free soldering Approved according to EN 140401-803. APPLICATIONS UMA 0204 ultra precision thin film MINI-MELF resistors combine the proven reliability of professional MELF products with a most advanced level of precision and stability first achieved with axial thin film ultra precision resistors. This unique combination makes the product perfectly suited for all applications with outstanding requirements towards reliable precision and stability. • Measuring and calibration equipment • Industrial process control systems • Space and aircraft electronics METRIC SIZE DIN: 0204 CECC: RC 3715M TECHNICAL SPECIFICATIONS DESCRIPTION UMA 0204 Metric CECC size RC 3715M Resistance range 22 Ω to 332 kΩ Resistance tolerance ± 0.25 %; ± 0.1 %; ± 0.05 %; ± 0.02 % Temperature coefficient ± 15 ppm/K; ± 10 ppm/K; ± 05 ppm/K Operation mode Climatic category (LCT/UCT/days) Rated dissipation, P70 (1) precision standard 10/85/56 55/125/56 0.07 W 0.25 W Operating voltage, Umax AC/DC 200 V 85 ˚C Film temperature 125 ˚C Max. resistance change at P70 for resistance range, 22 Ω to 332 kΩ ∆R/R max., after: 1000 h ≤ 0.02 % ≤ 0.05 % 8000 h ≤ 0.05 % ≤ 0.1 % 225000 h ≤ 0.15 % ≤ 0.3 % Specified lifetime 225000 h Permissible voltage against ambient (insulation): 1 minute; Uins continuous 300 V 75 V ≤ 0.7 × 10-9/h Failure rate Note 1. The power dissipation on the resistor generates a temperature rise against the local ambient, depending on the heatflow support of the printed-circuit board (thermal resistance). The rated dissipation applies only if the permitted film temperature is not exceeded. Document Number: 28715 Revision: 25-Feb-04 for technical questions contact: [email protected] www.vishay.com 1 UMA 0204 Vishay Beyschlag Ultra Precision MELF Resistor ORDERING INFORMATION - type description and ordering code U M A 0204 -05 0.05 % AL 4 K 75 FILM TYPE PRODUCT CODE M = MELF, cylindrical SIZE CODE METRIC DIN SIZE 0204 TEMPERATURE COEFFICIENT ± 15 ppm/K ± 10 ppm/K ± 05 ppm/K TOLERANCE PACKAGING 0.25 % 0.1 % 0.05 % 0.02 % AU = 100 units A1 = 1000 units AL = 3000 units A0 = 10000 units RESISTANCE VALUE See temperature Coefficient and Resistance Range Table U = Ultra precision A = 0204 DIMENSIONS L Color code marking D (1) D1 K L1 DIMENSIONS - MELF resistor type, mass and relevant physical dimensions TYPE L (mm) D (mm) L1 min (mm) D1 (mm) K (mm) MASS (mg) UMA 0204 3.6 + 0/−0.2 1.4 + 0/−0.1 1.8 D + 0/−0.15 0.8 ± 0.1 19 Note 1. Color code marking is applied according to IEC 60062 in five bands. Each color band appears as a single solid line, voids are permissible if at least 2/3 of the band is visible from each radial angle of view. The last color band for tolerance is approx. 50 % wider than the other bands. An interrupted band between the 4th and 5th full band indicates the temperature coefficient. TEMPERATURE COEFFICIENT AND RESISTANCE RANGE DESCRIPTION RESISTANCE VALUE(1) T.C. TOLERANCE UMA 0204 15 ppm/K 0.05 % 47 Ω to 332 kΩ 0.25 % 22 Ω to 332 kΩ 0.1 % 43 Ω to 332 kΩ 0.05 % 75 Ω to 221 kΩ 0.25 % 33 Ω to 221 kΩ 0.1 % 56 Ω to 221 kΩ 0.05 % 75 Ω to 150 kΩ 0.02 % 75 Ω to 100 kΩ 10 ppm/K (2) 05 ppm/K (2) Notes 1. Resistance values to be selected from E192 series, for other values please contact the factory. 2. TC10 and TC05 is specified over the temperature range from −10 ˚C to + 85 ˚C. www.vishay.com 2 For technical questions contact: [email protected] Document Number: 28715 Revision: 25-Feb-04 UMA 0204 Ultra Precision MELF Resistor Vishay Beyschlag DESCRIPTION APPROVALS Production is strictly controlled and follows an extensive set of instructions established for reproducibility. A homogeneous film of metal alloy is deposited on a high grade ceramic body (85 % Al2O3) and conditioned to achieve the desired temperature stability. Nickel plated steel terminations are firmly pressed on the metallised rods. A special laser is used to achieve the target value by smoothly cutting in the resistive layer without damaging the ceramics. A further conditioning is applied in order to stabilise the trimming result. The resistor elements are covered by a protective coating designed for electrical, mechanical and climatic protection. The terminations receive a final pure tin on nickel plating. Five colour rings designate the resistance value and tolerance in accordance with IEC 60062. Additional colour dots near the fourth ring are used to identify the temperature coefficient. The resistors are tested in accordance with EN 140401-803 which refers to EN 60115-1, EN 140400 and the variety of enviromental test procedures of the IEC 60068 series. Approval of conformity is indicated by the CECC logo on the package label. Vishay BEYSCHLAG has achieved "Approval of Manufacturer" in accordance with EN 100114-1. The release certificate for "Technology Approval Schedule" in accordance with CECC 240001 based on EN 100114-6 is granted for the Vishay BEYSCHLAG manufacturing process. The result of the determined production is verified by an extensive testing procedure under strict temperature control, performed on 100 % of the individual resistors. Only accepted products are laid directly into the antistatic blister tape in accordance with IEC 60286-3. ASSEMBLY The resistors are suitable for processing on automatic SMD assembly systems. They are suitable for automatic soldering using reflow or vapour phase. Excellent solderability is proven, even after extended storage in excess of 10 years. The encapsulation is resistant to all cleaning solvents commonly used in the electronics industry, including alcohols, esters and aqueous solutions.The resistors are completely lead (Pb)-free, the pure tin plating provides compatibility with lead (Pb)-free soldering processes. The immunity of the plating against tin whisker growth has been proven under extensive testing. All products comply with the CEFIC-EECA-EICTA list of legal restrictions on hazardous substances. This includes full compatibility with the European RoHS directive. Document Number: 28715 Revision: 25-Feb-04 For technical questions contact: [email protected] www.vishay.com 3 UMA 0204 Vishay Beyschlag Ultra Precision MELF Resistor Power Dissipation P FUNCTIONAL PERFORMANCE UMA 0204 0.2 W 0.1 0 -50 0 50 70 C 100 150 Ambient Temperature ϑ amb Power Dissipation P Derating - Precision Operation UMA 0204 0.4 W 0.2 0 -50 0 50 70 C 100 150 Ambient Temperature ϑ amb Current Noise A1 Derating - Standard Operation 1 µV/V 0.1 UMA 0204 0.01 1 kΩ 10 kΩ 100 kΩ 1 MΩ 10 MΩ Resistance Value R In accordance with IEC 60 195 Current Noise A1 www.vishay.com 4 For technical questions contact: [email protected] Document Number: 28715 Revision: 25-Feb-04 UMA 0204 Vishay Beyschlag Ultra Precision MELF Resistor TESTS AND REQUIREMENTS All tests are carried out in accordance with the following specifications: EN 60115-1, generic specification EN 140400, sectional specification EN 140401-803, detail specification Unless otherwise specified the following values apply: The components are approved in accordance with the IECQ-CECC-system, where applicable. For the full test schedule refer to the documents listed above. The testing also covers most of the requirements specified by EIA/IS-703 and JIS-C-5202. The components are mounted for testing on printed-circuit boards in accordance with EN 140400, 2.3.3, unless otherwise specified. Temperature: 15 ˚C to 35 ˚C Relative humidity: 45 % to 75 % Air pressure: 86 kPa to 106 kPa (860 mbar to1 060 mbar). The requirements stated below are based on the required tests and permitted limits of EN 140401-803. However, some additional tests and a number of improvements against those minimum requirements have been included. The stated requirements for long-term tests are typically fulfilled with a statistical safety of at least x +5 s. The tests are carried out in accordance with IEC 60068 and under standard atmospheric conditions in accordance with IEC 60068-1, 5.3. Climatic category LCT/UCT/56 (rated temperature range: Lower Category Temperature, Upper Category Temperature; damp heat, long term, 56 days) is valid. TEST PROCEDURES AND REQUIREMENTS EN 60115-1 CLAUSE REQUIREMENTS PERMISSIBLE CHANGE (∆R/R) IEC 60068-2 TEST METHOD TEST PROCEDURE STABILITY CLASS 0.05 OR BETTER STABILITY CLASS 0.1 OR BETTER STABILITY CLASS 0.25 OR BETTER 100 Ω to 100 kΩ 43 Ω to 221 kΩ 22 Ω to 332 kΩ stability for product types: UMA 0204 4.5 − resistance − 4.8.4.2 − temperature at 20 / −10 / 20 °C coefficient and 20 / 85 / 20 °C ± 0.25 %; ± 0.1 %; ± 0.05 %; ± 0.02 %; ± 10 ppm/K; ± 05 ppm/K at 20 / −55 / 20 °C ±15 ppm/K and 20 / 125 / 20 °C 4.25.1 4.25.3 4.24 − − 78 (Cab) endurance at 70 °C: precision operation U = P 70 × R ≤ Umax; 1.5 h on; 0.5 h off; 70 °C; 1000 h ± (0.02 %R + 1 mΩ) 70 °C; 8000 h ± (0.05 %R + 1 mΩ) endurance at 70 °C: standard operating 1.5 h on; 0.5 h off; mode 70 °C; 1000 h ± (0.05 %R + 1 mΩ) 70 °C; 8000 h ± (0.1 %R + 1 mΩ) 85 °C; 1000 h ± (0.01 %R + 1 mΩ) ± (0.05 %R + 1 mΩ) ± (0.1 %R + 1 mΩ) 125 °C; 1000 h ± (0.05 %R + 1 mΩ) (40 ± 2) °C; 56 days; (93 ± 3) % RH ± (0.03 %R + 1 mΩ) ± (0.05 %R + 1 mΩ) ± (0.1 %R + 1 mΩ) endurance at upper category temperature damp heat, steady state Document Number: 28715 Revision: 25-Feb-04 U = P 70 × R ≤ Umax; For technical questions contact: [email protected] ± (0.1 %R + 1 mΩ) ± (0.15 %R + 1 mΩ) www.vishay.com 5 UMA 0204 Vishay Beyschlag Ultra Precision MELF Resistor TEST PROCEDURES AND REQUIREMENTS - continued EN 60115-1 CLAUSE REQUIREMENTS PERMISSIBLE CHANGE (∆R/R) IEC 60068-2 TEST METHOD TEST PROCEDURE STABILITY CLASS 0.05 OR BETTER STABILITY CLASS 0.1 OR BETTER STABILITY CLASS 0.25 OR BETTER 100 Ω to 100 kΩ 43 Ω to 221 kΩ 22 Ω to 332 kΩ stability for product types: UMA 0204 4.39 67 (Cy) 4.23 damp heat, steady state, accelerated (85 ± 2) °C; (85 ± 5) % RH; U = 0.1 × P 70 × R ≤ 100 V; 1000 h ± (0.1 %R + 1 mΩ) ± (0.25 %R + 1 mΩ) climatic sequence: 4.23.2 2 (Ba) dry heat UCT; 16 h 4.23.3 30 (Db) damp heat, cyclic 55 °C; 24 h; ≥ 90 % RH; 1 cycle 4.23.4 1 (Aa) cold LCT °C; 2 h 4.23.5 13 (M) low air pressure 8.5 kPa; 2 h; (25 ± 10) °C 4.23.6 30 (Db) damp heat, cyclic 55 °C; 24 h; ≥ 90 % RH; 5 cycles LCT = −10 °C; UCT = 85 °C LCT = −55 °C; UCT = 125 °C − 1 (Aa) cold −55 °C; 2 h 4.19 14 (Na) rapid change of temperature 30 minutes at LCT; 30 minutes at UCT; LCT = −10 °C; UCT = 85 °C ± (0.03 %R + 1 mΩ) ± (0.05 %R + 1 mΩ) - - ± (0.1 %R + 1 mΩ) ± (0.02 %R + 1 mΩ) 5 cycles ± (0.01 %R + 1 mΩ) ± (0.02 %R + 1 mΩ) - 1000 cycles ± (0.05 %R + 1 mΩ) ± (0.05 %R + 1 mΩ) - LCT = −55 °C; UCT = 125 °C 4.13 − 5 cycles - - ± (0.025 %R + 1 mΩ) 1000 cycles - - ± (0.1 %R + 1 mΩ) short time overload; U = 2.5 × P 70 × R ≤ 2 × Umax; precision operation 5s mode ± (0.005 %R + 1 mΩ) short time overload; U = 2,5 × P 70 × R ≤ 2 × Umax; standard operation 5s mode 4.27 4.37 − − ± (0.01 %R + 1 mΩ) single pulse high severity no. 4: voltage overload; U = 10 × P 70 × R ≤ 2 × Umax; standard mode 10 pulses 10 µs/700 µs periodic electric U = 15 × P 70 × R ≤ 2 × Umax; overload; 0.1 s on; 2.5 s off; 1000 cycles standard mode www.vishay.com 6 ± (0.01 %R + 1 mΩ) ± (0.25 %R + 5 mΩ) (1) ± (0.5 %R + 5 mΩ) (1) For technical questions contact: [email protected] Document Number: 28715 Revision: 25-Feb-04 UMA 0204 Vishay Beyschlag Ultra Precision MELF Resistor TEST PROCEDURES AND REQUIREMENTS - continued EN 60115-1 CLAUSE REQUIREMENTS PERMISSIBLE CHANGE (∆R/R) IEC 60068-2 TEST METHOD TEST PROCEDURE STABILITY CLASS 0.05 OR BETTER STABILITY CLASS 0.1 OR BETTER STABILITY CLASS 0.25 OR BETTER 100 Ω to 100 kΩ 43 Ω to 221 kΩ 22 Ω to 332 kΩ stability for product types: UMA 0204 4.22 6 (Fc) vibration endurance by sweeping; 10 to 2000 Hz; no resonance; amplitude ≤1.5 mm or ≤ 200 m/s2; 6h 4.17.2 58 (Td) solderability solder bath method; SnPb40; ± (0.01 %R + 1 mΩ) good tinning (≥ 95 % covered); no visible damage non-activated flux; (215 ± 3) °C; (3 ± 0.3) s solder bath method; SnAg3Cu0.5 good tinning (≥ 95 % covered); no visible damage or SnAg3.5; non-activated flux; (235 ± 3) °C; (2 ± 0.2) s 4.18.2 58 (Td) resistance to solder bath method; soldering heat (260 ± 5) °C; (10 ± 1) s reflow method 2 ± (0.05 %R + 10 mΩ) note 2 ± (0.01 %R + 1 mΩ) ± (0.02 %R + 1 mΩ) (IR / forced gas convention) (260 ± 5) °C; (10 ± 1) s 4.29 4.30 45 (XA) 45 (XA) component solvent isopropyl alcohol; 50 °C; resistance method 2 solvent resistance isopropyl alcohol; 50 °C; of marking method 1, toothbrush 4.32 21 (Ue3) shear (adhesion) 45 N 4.33 21 (Ue1) substrate bending depth 2 mm, 3 times no visible damage marking legible; no visible damage no visible damage no visible damage, no open circuit in bent position ± (0.02 %R + 10 mΩ) 4.7 − voltage proof Urms = Uins; 60 s 4.35 − flammability IEC 60 695-2-2, needle flame test; 10 s ± (0.05 %R + 10 mΩ) no flashover or breakdown no burning after 30 s Note 1. The pulse load stability of professional MELF resistors applies also to ultra precision resistors. However, severe pulse loads are likely to jeopardize ultra precision stability requirements. 2. Wave soldering is not recommended. Document Number: 28715 Revision: 25-Feb-04 For technical questions contact: [email protected] www.vishay.com 7 UMA 0204 Vishay Beyschlag Ultra Precision MELF Resistor ORDERING INFORMATION Components may be ordered by using either a simple clear text ordering code, see “Type description and ordering code”or Vishay BCcomponents’ unique 12NC. Last Digit of 12NC Indicating Resistance Decade RESISTANCE DECADE LAST DIGIT 10 to 99.9 Ω 9 100 to 999 Ω 1 1 to 9.99 kΩ 2 10 to 99.9 kΩ 3 100 to 999 kΩ 4 Numeric Ordering code (12NC) • The resistors have a 12-digit ordering code starting with 2312. • The subsequent 4 digits indicate the resistor type, specification and packaging; see the 12NC Ordering Code table. Ordering Example • The remaining 4 digits indicate the resistance value: – The first 3 digits indicate the resistance value. The ordering code of an UMA 0204 resistor, value 4.75 kΩ – The last digit indicates the resistance decade in accordance with the 12NC Indicating Resistance Decade table. and TC05 with ± 0.05 % tolerance, supplied in antistatic blister tape of 3000 units per reel is: 2312 113 44752. 12NC ORDERING CODE - resistor type and packaging ORDERING CODE 2312 ... ..... DESCRIPTION ANTISTATIC BLISTER TAPE TYPE T.C. ANTISTATIC BLISTER TAPE ON REEL TOL. AU 100 units A1 1000 units AL 3000 units A0 10000 units ± 0.05 % 101 4.... 106 4.... 111 4.... 116 4.... note 1 101 91... 106 91... 111 91... 116 91... ± 0.25 % 102 2.... 107 2.... 112 2.... 117 2.... ± 0.1 % 102 3.... 107 3.... 112 3.... 117 3.... ± 0.05 % 102 4.... 107 4.... 112 4.... 117 4.... note 1 102 91... 107 91... 112 91... 117 91... ± 0.25 % 103 2.... 108 2.... 113 2.... 118 2.... ± 0.1 % 103 3.... 108 3.... 113 3.... 118 3.... ± 0.05 % 103 4.... 108 4.... 113 4.... 118 4.... ± 0.02 % 103 6.... 108 6.... 113 6.... 118 6.... note 1 103 91... 108 91... 113 91... 118 91... ±15 ppm/K ±10 ppm/K UMA 0204 ± 05 ppm/K Note 1. Readable coding of resistance values is restricted to values with three significant digits. For resistance values with more than three significant digits, a non-readable sequential number will be issued by the factory for each requested combination of resistance value and tolerance. www.vishay.com 8 For technical questions contact: [email protected] Document Number: 28715 Revision: 25-Feb-04