OMRON XG5M-4035-N

IDC Sockets for Discrete Wires
XG5
Trouble-free discrete-wire termination with IDC
Sockets that mate with XG4 and XG8 Plugs.
• Two-row, IDC construction and insulation barrel offers high
reliability and large-current (3 A) discrete wiring capability.
• Adaptable to a variety of covers for space-saving and
discrete wire termination.
• By using the simple, unique top lock-lever system, these
Connectors can be locked to either the XG8W Unshrouded
Plugs (with right-angle terminals) or XG4C Box-type Plugs.
• Conforms to UL standards (file no. E 103202) and CSA
standards (file no. LR 62678).
■ Construction
Solderless Contact
Cover (Semi-cover or Hood
Cover) Semi-cover shown here.
Socket (with polarizing guide)
Wire can be connected without
stripping cable insulation.
Lance
Insulation barrel
IDC contacts
Two-slot connection
Polarizing guide
■ Current and Temperature Characteristics
Rated current
3A
Rated voltage
300 VAC
Contact resistance
20 mΩ max. (at 20 mV,
100 mA max.)
Insulation
resistance
1,000 MΩ min.
(at 500 VDC)
Dielectric strength
650 VAC for 1 min (leakage
current: 1 mA max.)
UL1061 AWG24 (XG5M-2032-N)
UL1007 AWG26 (XG5M-2035-N)
20 wires
20
wires
Temp. rise limit
10 wires
10 wires
2
wires
Rise in temperature (°C)
Use the temperature data shown below as a reference for selecting current values and wires.
Rise in temperature (°C)
■ Ratings and
Characteristics
Flow rate = (no. of contacts used) × 100%
(total no. of contacts)
UL1061 AWG24
UL1007 AWG26
Temp. rise limit
2 wires
Connector insertion 1.96 N max. per contact
Contact removal
0.29 N min. (with test
gauge, 0.64 x 0.64 mm)
Insertion durability
(See note.)
50 times
Ambient
temperature
Operating: −55 to 85°C
(with no icing)
Current flow (A)
Current flow (A)
Note: For standard 0.15-mm gold plating.
IDC Sockets for Discrete Wires
XG5
63
■ Materials and Finish
■ Applicable Wires and Contact Sizes
Housing
Size #1
AWG24 (For UL-1061)
Size #2
AWG28 or AWG26 (For
UL-1007)
Contacts
Mating end
Terminals
Cover
Cable tie
Fiber-glass reinforced PBT resin
(UL94V-0)/black
Phosphor-bronze/nickel base,
0.15-μm gold plating (See note.)
Phosphor-bronze/nickel base,
2.0-μm solder plating
Fiber-glass reinforced polyamide
resin (UL94V-0)/black
Polyamide resin (UL94V-0)/natural
Insulation outside diameter:
1.1 to 1.3 mm}
Core structure: 7 strands or
more
Note: The contact numbers are marked on the contact insulation barrels.
Note: For non-standard plating, contact your OMRON representative.
Assembled Configuration
■ Insulation Displacement (IDC) versus Crimp Termination
IDC termination provides the following advantages over crimp style termination, when using discrete wires;
• XG5 terminals are installed in the socket housing at the factory,
simplifying the Bill of Material and parts control.
• Optional replacement IDC terminals facilitates re-configuration of wiring.
• Overall cost is lower, because less manhours are required. Wire
stripping is eliminated and inspection is easier.
• IDC termination provides consistent quality, improving yield.
Assembly
Socket
Wire
Connections
Cover
Assembled unit
Semi-cover
Discrete wires
Double rows
with polarity
guide
(lockable)
Double-row
Assembled
Hood Cover
IDC Tool
Vertical
Double rows
with polarity
guide
(lockable)
Horizontal
Double rows
with polarity
guide
(lockable)
Simple IDC Tool
(See the “[email protected] - Assembly Tooling and Accessories”
datasheet for details.)
Applicable Mating Plugs
XG4A
PCB Plugs with Long Locks
XG4E
IDC Flat Cable Plugs
64
XG4A
PCB Plugs w/o Lock Lever
(See Note 3)
XG4C
PCB Box-type Plugs
IDC Sockets for Discrete Wires
XG5
XG4A
PCB Double-row Plugs
XG8W/XG8B
Double-row Unshrouded Plugs
Note: 1. See XG4 and XG8 datasheets
for plug dimensions.
2. When using the XG4A or XG4C,
the number of XG4A or XG4C's
polarity slots must be the same
as the number of XG5M-N polarity guides.
3. Mount external Lock Levers after
soldering.
Double-row Sockets
■ XG5M-N
Dimensions
Dimensions
Models with no polarizing guide
XG5M-1031-N (size #1)
XG5M-1034-N (size #2)
No. of
Dimensions (mm)
contacts
A
B
Size no.
Models with polarizing guide
[email protected]@32-N (size #1)
[email protected]@33-N (size #1)
[email protected]@35-N (size #2)
[email protected]@36-N (size #2)
Polarizing guide
10
17.3
10.16
14
22.3
15.24
16
24.9
17.78
20
30.0
22.86
26
37.6
30.48
30
42.7
35.56
34
47.7
40.64
40
55.4
48.26
50
68.1
60.96
60
80.8
73.66
64
85.8
78.74
Ordering Information
Appearance
No. of contacts
10
No. of
polarizing guide
Size #1
Size #2
0
XG5M-1031-N
XG5M-1034-N
1
XG5M-1032-N
XG5M-1035-N
14
1
XG5M-1432-N
XG5M-1435-N
16
1
XG5M-1632-N
XG5M-1635-N
20
1
XG5M-2032-N
XG5M-2035-N
26
1
XG5M-2632-N
XG5M-2635-N
30
1
XG5M-3032-N
XG5M-3035-N
34
1
XG5M-3432-N
XG5M-3435-N
40
1
XG5M-4032-N
XG5M-4035-N
50
1
XG5M-5032-N
XG5M-5035-N
2
XG5M-5033-N
XG5M-5036-N
1
XG5M-6032-N
XG5M-6035-N
2
XG5M-6033-N
XG5M-6036-N
1
XG5M-6432-N
XG5M-6435-N
2
XG5M-6433-N
XG5M-6436-N
60
64
Note: 1.
2.
3.
4.
5.
The 10-contact XG5M-1031-N and XG5M-1034-N have no polarizing guides.
The distance between slots is 22.86 mm for the two guides on 50, 60, and 64-contact Connectors.
See the XG4 and XG8 datasheets for Mating Plug information.
Applicable discrete wire is AWG24 (UL1061) for size #1.
Applicable discrete wire is AWG28 to AWG26 (UL-1007) for size #2.
IDC Sockets for Discrete Wires
XG5
65
Semi-covers
■ XG5S
Semi-covers are used to cover the IDC termination area and insulation barrels, after wiring is completed. If the entire socket needs to covered, use
XG5S Hood Covers.
Dimensions
Dimensions
[email protected]@01
No. of Dimensions (mm)
contacts
A
5
17.3
7
22.3
8
24.9
10
30.0
13
37.6
15
42.7
17
47.7
20
55.4
25
68.1
30
80.8
32
85.8
Ordering Information
No. of
contacts
Model
Applicable Connector
5
XG5S-0501
[email protected]
7
XG5S-0701
[email protected]
8
XG5S-0801
[email protected]
10
XG5S-1001
[email protected]
13
XG5S-1301
[email protected]
15
XG5S-1501
[email protected]
17
XG5S-1701
[email protected]
20
XG5S-2001
[email protected]
25
XG5S-2501
[email protected]
30
XG5S-3001
[email protected]
32
XG5S-3201
[email protected]
Note: One Semi-cover is used per termination row. Each XG5M Connector requires two semi-covers. Semi-covers are not packaged in pairs.
Assembled Dimensions (Socket with Semi-cover)
Dimensions
No. of Dimensions (mm)
contacts
A
B
66
10
17.3
32.0
14
22.3
37.1
16
24.9
39.6
20
30.0
44.7
26
37.6
52.3
30
42.7
57.4
34
47.7
62.5
40
55.4
70.1
50
68.1
82.8
60
80.8
95.5
64
85.8
100.6
IDC Sockets for Discrete Wires
XG5
Original Plug +
Semi-cover +
Lock Lever
MIL Plug + Semi-cover
Hood Covers
■ XG5S
Dimensions
Vertical
[email protected]@12
(Left and right halves)
Dimensions
No. of
contacts
Dimensions (mm)
A
B
20
30.0
23.8
8.8
C
26
37.6
31.4
11.4
30
42.7
36.5
15.1
Horizontal
[email protected]@22
(Left and right halves)
Dimensions
No. of
contacts
Dimensions (mm)
A
B
C
D
34
47.7
38.7
32.0
14.6
40
55.4
40.7
34.0
16.6
50
68.1
44.1
39.4
20.0
60
80.8
47.4
42.8
23.4
Ordering Information
Appearance
Vertical
Horizontal
No. of contacts
(double rows)
Model (See note.)
Model (See note.)
20
XG5S-2012
—
26
XG5S-2612
—
30
XG5S-3012
—
34
—
XG5S-3422
40
—
XG5S-4022
50
—
XG5S-5022
60
—
XG5S-6022
Note: Hood Covers are packaged / shipped with left and right halves. Includes cable tie.
IDC Sockets for Discrete Wires
XG5
67
Assembled Dimensions (Socket and Hood Cover)
Vertical Hood Cover
Assembled Unit
Plug + Vertical Hood Cover
Dimensions
No. of Dimensions (mm)
contacts
A
B
20
30.0
44.7
26
37.6
52.3
30
42.7
57.4
Horizontal Hood Cover
Assembled Unit
Plug + Horizontal Hood Cover
Dimensions
No. of
contacts
Applicable Plugs
• XG4A, XG4C, XG4E and XG8 are recommended.
• XG4C and XG8 Plugs do not have locks. To prevent accidental
removal, use a Lock Lever (XG4Z-0002, XG5Z-0002). (Lock Levers
cannot be used with XG8W Straight Terminal Connectors.)
• When mounting the XG8 Original Plug (with right-angle terminals)
to a circuit board, be sure that the cover is positioned off the board
as shown below.
Original Plug
Cover
Board
XG5
7 mm max. Edge
68
IDC Sockets for Discrete Wires
XG5
Dimensions (mm)
A
B
C
D
E
F
34
47.7
39.0
45.7
62.5
46.4
53.1
40
55.4
41.0
47.7
70.1
48.4
55.1
50
68.1
46.4
51.1
82.8
53.8
58.5
60
80.8
49.8
54.4
95.5
57.2
61.8
XG5 Accessories
■ Top Lock Levers
XG5Z-0002 - “Lock Lever”
XG4Z-0002 - “Lock Lever II”
Use to lock unshrouded right-angle Plugs (XG8B and XG8W) to
XG5 or XG4 mating sockets.
Use to lock XG4C Box-type Plugs.
Material: Polyamide resin
(UL94V-2)/natural
Material: Polyamide resin
(UL94V-2)/natural
Mounting the Lock Lever
Model
For Sockets with polarity guides, mount the
Lock Lever to the tab to lock the Socket to the
Unshrouded Plug as shown in the diagram on
the right.
XG5Z-0002
XG4Z-0002
■ Spare Contacts
XG5W-0031-N (Size #1)
XG5W-0034-N (Size #2)
Model
Size no.
XG5W-0031-N
XG5W-0034-N
Note: 1. These Contacts can be used as replacements if a wrong connection
is made.
2. The applicable wire for size No. 1 is
AWG24 (UL-1061). The applicable
wire for size No. 2 is AWG26 to
AWG28 (UL-1007).
Contact Removal Tool
Replacing Contacts
XY2E-0001
Use only this tool to remove incorrect IDC contacts.
Contact
Removal Tool
1. Remove the cover.
2. Insert the tool into the housing lance holes and push the lance
into the housing.
3. Pull out the contact while holding the lance down.
4. Insert a new contact.
Used to remove contacts, which need to be replaced or reconfigured,
from the housing.
XY2E-0001
Lance hole
Housing
■ XG5 IDC Assembly Tools
See the “[email protected] - Assembly Tooling and Accessories” datasheet for details regarding manual and automated IDC Termination tools (part numbers
XY2B-7006 and XY2B-2104-N)
IDC Sockets for Discrete Wires
XG5
69
Precautions
■ Correct Use
IDC Connectors
Mounting the Hood Cover
• For best results, use only the XG5 IDC Tool. (See the “[email protected] Assembly Tooling and Accessories” datasheet.)
• Contact your OMRON representative for details on the XG5 IDC Tool.
• Check the Contact size (No. 1 or No 2) and wire size before connecting.
• OMRON has a IDC Tool Reference Manual. Contact your OMRON
representative to request a copy.
Vertical Hood Cover
Mounting the Cover
• The cover is used to protect the connection position and prevent
shorting out.
Mounting the Semi-cover
Slot
• See the above diagram.
1. Insert the claws of part A of the Hood Cover into the slots.
2. Insert claws B on the Hood cover into part C on the other part of
the Hood Cover.
3. Wrap the wires with a cable tie.
Semi-cover
Claw
• See the above diagram.
1.
2.
3.
4.
Insert part A of the Semi-cover into part B of the Socket.
Push the claws on both sides of the Semi-cover onto the Socket.
Make sure the claws are firmly inserted in the slots.
To protect the wires, use cable ties to bind wires that may be subject to tension even when a Semi-cover is used.
Cable tie
Horizontal Hood Cover
• Follow the mounting procedure for the vertical cover.
• The left and right parts of the cover are different. Assemble carefully.
XG5M-N Double-row Socket Contact Numbers
XG4M Terminal Numbers
Triangular mark
Not marked on connector.
Triangular mark Terminal
Polarizing guide
numbers
• The Contact numbers on the Double-row Assembled Socket match
the numbers on the XG4M Flat Cable MIL Socket. (See the above
diagrams.)
70
IDC Sockets for Discrete Wires
XG5
• When making IDC connections on the Double-row Assembled Connector, use the polarity guide to distinguish the front and back.
(Note: The 10-contact Connector does not have a guide.)
MEMO
IDC Sockets for Discrete Wires
XG5
All sales are subject to Omron Electronic Components LLC standard terms and conditions of sale, which
can be found at http://www.components.omron.com/components/web/webfiles.nsf/sales_terms.html
ALL DIMENSIONS SHOWN ARE IN MILLIMETERS.
To convert millimeters into inches, multiply by 0.03937. To convert grams into ounces, multiply by 0.03527.
OMRON ON-LINE
OMRON ELECTRONIC
COMPONENTS LLC
Global - http://www.omron.com
USA - http://www.components.omron.com
55 E. Commerce Drive, Suite B
Schaumburg, IL 60173
847-882-2288
Cat. No. X304-E-1
11/10
IDC Sockets for Discrete Wires
Specifications subject to change without notice
XG5
Printed in USA