Click here for this Application Note translated into Chinese! www.fairchildsemi.com AN-8019 Reliable USB Modem Design Using the Combination of an Integrated Load Switch and a Buck Converter Introduction GSM / GPRS Power Demands In the portable electronics market, a wireless network allows people to communicate effectively anywhere, at any time, without wires. This is one of the critical factors to consider when designing portable electronics. A wireless modem is a modem that connects to a wireless network instead of a telephone system. Connecting with a wireless modem, attaches directly to a wireless internet services provider. Global System for Mobile (GSM) and General Packet Radio Service (GPRS) wireless modems, powered by a VBUS line of USB, provide a good method to enable a universal portable device environment. This modem design, however, causes power management issues because the GSM and GPRS transmitters require up to 2A peak current, which exceeds the maximum current capacity of the USB power source. Today, most USB ports are only able to supply up to 1A at 5V. For better reliability, designers must consider several design factors; including input over-current protection (OCP) to avoid overloading the USB power source, a robust step-down converter to make the most of the limited input source, and bulk output capacitors to supply enough power to the pulsed load condition during GSM and GPRS transmission. While transmitting signals over the carrier, GSM and GPRS systems require up to 2A of peak current. This requires a pulsating current for a relatively long period for a normal power management design. A GSM transmitter consumes 2A of peak current for 577µs when it is a single-slot period from one time division made up of eight time slots. A GPRS Class-10 transmitter (two uplink time slots) requires the same peak current amplitude twice for 1.15ms out of eight slots. During the other six or seven slots, the consumed current decreases to approximately 100mA, so the average current of the pulsed load is 340mA for GSM and 570mA for GPRS. Figure 1 and Figure 2 show the GSM and GPRS transmission models used to evaluate the power management circuit described in this article. The combination of the FPF2195, IntelliMAX™ load switch, and FAN8060 DC-to-DC converter provides GSM/GPRS modem designers with both input OCP and a maximum output current limit as it satisfies power requirements in a pulsed load. The FPF2195 IntelliMAX is a functional load switch with a 0.15 to 1.5A adjustable current limit and low conductive resistance. The FPF2195 can be mounted on a small PWB (Printed Wiring Board) while maintaining healthy thermal performance. The FAN8060 is a synchronous step-down DC/DC converter operating at 1.2MHz frequency, which allows a low-profile inductor to charge the large output capacitors safely at 95% efficiency. The FAN8060’s maximum output current protection prevents the shutdown of the hub system during output short conditions. I[A] 2A t(ms) 577µs 4.62ms Figure 1. GSM Transmission Mode I[A] 2A 1.15ms 4.62ms t(ms) Figure 2. GPRS Transmission Mode © 2009 Fairchild Semiconductor Corporation Rev. 1.0.1 • 5/3/10 www.fairchildsemi.com AN-8019 APPLICATION NOTE The rectangular current pulses represent a worst-case condition to ensure the power supply design works well at the GSM/GPRS modem load. To meet this pulsed load condition, there are several areas a designer should consider in GSM/GPRS wireless modem designs based on a USB input source. First, the power supply should not overload the self-powered USB hub’s limited power specification. Although the power specification is 5V and 500mA, there seems to be some margin at current supplying capacity because most USB hubs in the market can provide up to 1A to cover variable portable applications downstream. Second, a DC/DC step-down converter should cover the periodic 2A pulse load conditions with limited input current. In addition, it should regulate the 3.6V output required by most power amplifiers. Finally, the appropriate reservoir output capacitor should be placed in front of the power amplifier to supply pulsed current during transmission. Table 1. Combination FPF2195 and FAN8060 The FPF2195 provides three different current-limit operations: auto-restart, shut down after blanking time, and current source type (see Table 1). The FPF2195 has an adjustable current limit range that allows the requisite OCP level to be programmed with an external resistor. This results in a current limit accuracy of ±25%. In Figure 3, a current limit of 600mA is set using a 900Ω external resistor (see Equation 1). This prevents overloading on the USB input source. ILIM = 551.6 551.6 = = 612mA RSET 900Ω (1) To control the main 5V input line and reduce conduction losses, a typical conduction resistance of 44mΩ at 5V is recommended. The 1mmx1.5mmx0.65mm WLCSP package allows designers to use the PWB space more effectively and its 140°C thermal shutdown with 10°C hysteresis protects the FPF2195 from going into thermal runaway. FPF2195 Family Part Number VIN FPF2193 FPF2194 FPF2195 1.8V ~ 5.5V Package Switch Specification (Typical) Current Limit (Minimum) Behavour at Current Limit 1x1.5mm WLCSP 44mΩ at 5VIN 0.15 ~ 1.5A Adjustable Auto Reset Shutdown Current Source Current Limit Blanking Time 3.3µH USB 5VIN VIN PVIN VOUT Auto Restart Time 450ms 30ms na 0 3.6VOUT / PA Input SW AVIN FPF2195 4.7µF 4.7µF FLAGB 100kΩ 0 ON SYNC EN FAN8060 EN ISET ON 0 GND 20kΩ 1500µF x 2 FB SS 900Ω PGND COMP 10kΩ AGND 8.2kΩ 82nF 100pF 1nF Figure 3. The FPF2195 and FAN8060 in a GSM/GPRS Modem Design Figure 4. The FPF2195 and FAN8060 Evaluation Board (40mm x 18mm) © 2009 Fairchild Semiconductor Corporation Rev. 1.0.1 • 5/3/10 www.fairchildsemi.com 2 AN-8019 APPLICATION NOTE The FAN8060’s external compensation circuit is optimized for two 1500µF output capacitors and a 2A peak pulse load condition. Figure 6 and Figure 7 show the transient operation of the FPF2195 and FAN8060 using the GSM/GPRS Class-10 pulsed load to verify the dynamic response. In Figure 7, it assumes the 2A peak continues for 1.15ms, representing a worst-case scenario. During the 577µs pulse load of GSM mode, the FAN8060 VOUT decreases by 300mV and recharges the output capacitance for 1.5ms. In GPRS mode, VOUT reduces to 3.08V and recharges VOUT for 2ms. The VOUT drops between 300 and 520mV, which is well within the input range required by most power amplifiers. Table 2 shows a performance comparison between GSM and GPRS Class-10 mode. In concert with the FPF2195 for OCP, the FAN8060, a 1A synchronous step-down converter, manages 2A pulsed load applications. Its 1.2MHz fixed switching frequency allows for a low profile inductor, which is ideal for compact powermanagement applications. The user-defined external compensation provides a more flexible design to meet dynamic characteristics with large bulk capacitors required by most pulsed-load conditions. With the soft-start pin, the startup time can be adjusted without a large inrush to charge the reservoir capacitors. Figure 5 shows a waveform of charging the output capacitors. While the VOUT rising time is 23ms, a 82nF capacitor is used to turn the system on slowly. The FAN8060’s SYNC pin can be used for both maximum load current limit function and to improve EMI characteristics. When the SYNC pin is connected to the VIN and GND, the peak inductor current is limited to 0.6A and 1.2A, respectively. In addition, when applying an external PWM signal to the SYNC pin, the internal oscillator is synchronized to improve EMI characteristics. Vin of FPF2195 [1V/div.] VIN of FPF2195 [1V/div.] Vo of FAN8060 [500mV/div.] VO of FAN8060 [500mV/div.] Based on the magnitude and duration of the GSM / GPRS pulse mode, the output capacitor is selected to meet the input voltage drop of the power amplifier. Ideally, this should be within the recommended minimum input value. Assuming the input capacitor supplies energy to the load during transmission mode, the ESR (Equivalent Series Resistance) of the output capacitor plays a critical role in making the output voltage drop. The output voltage drop is defined by the equation: I ×t VDROP = IPULSE × ESR + PULSE PULSE COUT Input Current Input[500mA/div.] current [500mA/div.] Load Step [2A/vdiv.] Load step [2A/vdiv.] [1ms/div.] [1ms/div.] Figure 6. GSM Mode Transient Operation VIN of FPF2195 [1V/div.] (2) where IPULSE and tPULSE are the peak current and duration of the pulse and COUT is the output capacitance. This represents a worst-case scenario as it neglects the input current provided by the FAN8060 and FPF2195 power supply. In this design, two 1500µF TPME158K004R0015 tantalum capacitors from AVX are used, each with an ESR of 15mΩ. VO of FAN8060 [500mV/div.] Input Current [500mA/div.] Load Step [2A/vdiv.] VIN of FAN8060 [1V/div.] Figure 7. GPRS Mode Transient Operation EN [2V/div.] Input Current [500mA/div.] VO [1V/div.] [20ms/div.] Figure 5. Charging the Output Capacitor © 2009 Fairchild Semiconductor Corporation Rev. 1.0.1 • 5/3/10 www.fairchildsemi.com 3 AN-8019 APPLICATION NOTE Table 2. Transient Performance Data Parameter GSM Mode GPRS Class 10 PA Minimum 3.0V Minimum 3.0V Minimum PA Peak Current 2A for 577µs 2A for 1.5ms VOUT Drop -300mV -520mV Input Current Limit by FPF2195 600mA 600mA Protection and Efficiency The FPF2195 and FAN8060 offer two key advantages. The FPF2195 provides input OCP to ensure the pulsed load during GSM/GPRS transmission does not damage the USB hub side of the power management block or cause it to be reset unexpectedly. The FAN8060 supplies the required 2A peak current and recharges the output capacitance. This limits the input current from the 5V USB input source to 600mA. In addition, the FAN8060 provides maximum output current limit protection, which protects against a dead-short condition at the output load, as shown in Figure 8. As soon as the FAN8060’s inductor current reaches a preset threshold value at the short condition, the internal error amplifier signal is pulled to ground and the inductor current reduces to zero. Until the inductor current rises to the output OCP threshold, the input current is limited to 600mA by the FPF2195 to ensure the output short condition does not affect USB input capacity. 100 Ef f i ci ency [%] 96 92 88 84 80 76 72 68 64 0 0. 2 0. 4 0. 6 Load [A] 0. 8 1 Figure 9. Efficiency of FPF2195 and FAN8060 at VIN=5V, VOUT=3.6V Conclusion The combination of the FPF2195 and FAN8060 offers a reliable solution for GSM/GPRS modems powered by a USB source. The input current protection provided by the FPF2195 prevents the USB input source from overloading and the maximum output current limit Load Current [2A/div.] Input current Limit by FPF2195 [500mA/div.] VIN of FPF2195 [2V/div.] [20ms/div.] Author Ilsoo Yang, Technical Product Marketing, and SungGeun Yoon, Sr. Applications Engineer VOUT of FAN8060 [1V/div.] Figure 8. FAN8060 Output OCP at a Given Pulse Load of 4A to 0.4A Related Datasheets The FPF2195 and FAN8060 power supply reaches 95% efficiency at the average current consumption range shown in Figure 9. The average load current over a 4.62ms period of GSM and GPRS transmission is 340mA and 570mA, respectively. FPF2193/4/5 — Full Function Load Switch with Adjustable Current Limit FAN8060 — 1.2MHz Synchronous Step-Down DC/DC Regulator s. © 2009 Fairchild Semiconductor Corporation Rev. 1.0.1 • 5/3/10 www.fairchildsemi.com 4 AN-8019 APPLICATION NOTE DISCLAIMER FAIRCHILD SEMICONDUCTOR RESERVES THE RIGHT TO MAKE CHANGES WITHOUT FURTHER NOTICE TO ANY PRODUCTS HEREIN TO IMPROVE RELIABILITY, FUNCTION, OR DESIGN. FAIRCHILD DOES NOT ASSUME ANY LIABILITY ARISING OUT OF THE APPLICATION OR USE OF ANY PRODUCT OR CIRCUIT DESCRIBED HEREIN; NEITHER DOES IT CONVEY ANY LICENSE UNDER ITS PATENT RIGHTS, NOR THE RIGHTS OF OTHERS. LIFE SUPPORT POLICY FAIRCHILD’S PRODUCTS ARE NOT AUTHORIZED FOR USE AS CRITICAL COMPONENTS IN LIFE SUPPORT DEVICES OR SYSTEMS WITHOUT THE EXPRESS WRITTEN APPROVAL OF THE PRESIDENT OF FAIRCHILD SEMICONDUCTOR CORPORATION. As used herein: 1. Life support devices or systems are devices or systems which, (a) are intended for surgical implant into the body, or (b) support or sustain life, or (c) whose failure to perform when properly used in accordance with instructions for use provided in the labeling, can be reasonably expected to result in significant injury to the user. © 2009 Fairchild Semiconductor Corporation Rev. 1.0.1 • 5/3/10 2. A critical component is any component of a life support device or system whose failure to perform can be reasonably expected to cause the failure of the life support device or system, or to affect its safety or effectiveness. www.fairchildsemi.com 5