STMICROELECTRONICS SPV1020

SPV1020
Interleaved DC-DC boost converter with built-in MPPT algorithm
Features
■
PWM mode DC-DC boost converter
■
Duty cycle controlled by MPPT algorithm with
0.2% accuracy
■
Operating voltage range 6.5 - 40 V
■
Overvoltage, overcurrent, overtemperature
protection
■
Interleaved 4-phase topology
■
Built-in soft-start
■
Up to 98% efficiency
■
Power capability 320 W at 40 V output
■
Automatic transition to burst mode for
improved efficiency at low solar radiation
■
SPI interface
Applications
■
Photovoltaic panels
■
Battery charging with a CVCC controller
Description
The SPV1020 is a monolithic 4-phase interleaved
DC-DC boost converter designed to maximize the
power generated by photovoltaic panels
independent of temperature and amount of solar
radiation.
Optimization of the power conversion is obtained
with embedded logic which performs the MPPT
(max. power point tracking) algorithm on the PV
cells connected to the converter.
One or more converters can be housed in the
connection box of the PV panels, replacing the
bypass diodes. As the maximum power point is
locally computed, the efficiency at system level is
higher than that of conventional topologies, where
the MPP is computed in the main centralized
inverter.
January 2012
PowerSSO-36
For a cost effective application solution and to
minimize size, the SPV1020 embeds Power
MOSFETs for active switches and synchronous
rectifiers, minimizing the number of external
devices. In addition, the 4-phase interleaved
topology of the DC-DC converter obviates the
need to use electrolytic capacitors, which may
severely limit system lifetime.
The SPV1020 operates at fixed frequency in
PWM mode, where the duty cycle is controlled by
the embedded logic running a Perturb&Observe
MPPT algorithm. The switching frequency,
internally generated and set by default at 100
kHz, is externally adjustable from 50 kHz to 200
kHz, while the duty cycle can range from 5% to
90% with a step of 0.2%.
The safety of the application is guaranteed by
stopping the drivers in the case of output
overvoltage or overtemperature.
Multiple SPV1020s can be used in a panel array
with one SPV1020 per panel. Panels can be
connected in series, in parallel, or series/parallel
combinations.
Table 1.
Device summary
Order codes
Package
Packaging
SPV1020
PowerSSO-36
Tube
Doc ID 17588 Rev 3
1/19
www.st.com
19
Contents
SPV1020
Contents
1
Application circuit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
2
Pin connection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
3
Maximum ratings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
3.1
Absolute maximum ratings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
4
Electrical characteristics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
5
Detailed description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
5.1
Initialization and startup mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
5.2
Oscillator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
5.3
Input voltage sensing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
5.4
Output voltage sensing and overvoltage protection (OVP) . . . . . . . . . . . . 10
5.5
Overcurrent protection (OCP) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
5.6
Overtemperature protection (OTP) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
5.7
Shutdown . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
5.8
Undervoltage lockout (UVLO) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
5.9
MPPT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
5.10
SPI . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
5.11
SPI timing diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
6
Typical curves . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
7
Package mechanical data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
8
Revision history . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
2/19
Doc ID 17588 Rev 3
SPV1020
1
Application circuit
Application circuit
Figure 1.
Application circuit
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Doc ID 17588 Rev 3
3/19
Pin connection
2
SPV1020
Pin connection
Figure 2.
Pin connection (top view)
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SPV1020
Pin connection
Table 2.
Pin description
Pin
Name
Type
Description
34
VIN
Supply
DC input power supply unit.
7,8,17,18,19,20,29,30
VOUT
Supply
Booster output voltage
12,13,24,25
PGND
Ground
Power ground
1
SGND
Ground
Signal ground reference. The exposed pad is connected to
PGND.
22,23,26,27,15,14,11,1
0
LX1…4
I
9,16,21,28
CB1…4
I/O
External bootstrap capacitors must be connected between
these pins and LXi
5
VREG
I/O
Power supply for internal low voltage circuitry; an external
capacitor must be connected to this pin referenced to
SGND
35
VIN_SNS
I
Sense pin of input voltage. To be biased with a resistor
divider between VIN and SGND
3
VOUT_SNS
I
Sense pin of output voltage. To be biased with a resistor
divider between VOUT and SGND
31
XCS
I
Activates the SPI
36
VIN_SNS_M
I
Dedicated ground for VIN_SNS
2
PZ_OUT
I/O
Compensates the output voltage feedback loop. A series
resistor and capacitor are connected between PZ_OUT and
SGND.
6
SPI_DATA_OUT
O
Data OUT for SPI interface
33
SPI_CLK
I
Clock for SPI interface.
32
SPI_DATA_IN
I
Data IN for SPI interface.
4
OSC_IN
I
Pin for adjusting the switching frequency; to set the default
value of 100 kHz, connect OSC_IN to VREG. Otherwise
connect OSC_IN through a resistor to SGND.
PowerSSO-36
Booster inductor connection.
Doc ID 17588 Rev 3
5/19
Maximum ratings
SPV1020
3
Maximum ratings
3.1
Absolute maximum ratings
Table 3.
Absolute maximum ratings
Symbol
Parameter
Unit
VIN
Power supply
[-0.3, 40]
V
VOUT
Power supply
[-0.3, 40]
V
PGND
Power ground
0
V
SGND
Signal ground
[-0.3, 0.3]
V
VOUT_SNS
Analog input
[-0.3, VOUT + 0.3]
V
LX1….4
Analog input
[-0.3, VOUT + 0.3]
V
CB1…4
Analog input/output
[Lxi – 0.3, Lxi + 5]
V
VREG
Analog input/output
[-0.3, 6]
V
VIN_SNS
Analog input
[-0.3, 3.3 + 0.3]
V
XCS
Analog input
[-0.3, 3.3 + 0.3]
V
OSC_IN
Analog input
[-0.3, 3.3 + 0.3]
V
PZ_OUT
Analog input/output
[-0.3, VIN + 0.3]
V
[-0.3, 3.3 + 0.3]
V
SPI_DATA_OUT Analog output
SPI_CLK
Digital input
[-0.3, 3.3 + 0.3]
V
SPI_DATA_IN
Digital input
[-0.3, 3.3 + 0.3]
V
VIN_SNS_M
Dedicated ground
[-0.3, 0.3]
V
Table 4.
Thermal data
Symbol
6/19
Range
[min., max.]
Parameter
Min.
Typ. Max. Unit
RthJA
Thermal resistance, junction to ambient
-
Tjop
Junction temperature operating range
-
Tstg
Storage temperature
24
°C/W
°C
Doc ID 17588 Rev 3
-50
-
125
SPV1020
4
Electrical characteristics
Electrical characteristics
VIN = 36 V, TA = 25 °C and TJ<125 °C, unless otherwise specified.
Table 5.
Electrical characteristics
Symbol
Parameter
Test condition
Min. Typ. Max. Unit
Input source section
VIN
Operating input voltage
6.5
40
V
Quiescent current
ILOAD=0 mA, VOUT=36 V,
Tj=Tamb, PWM=5%
5
mA
Shutdown mode current consumption
ILOAD=0 mA, VOUT=VIN=
36 V, Tj=Tamb
1
mA
Undervoltage lockout threshold for turn-on
VIN increasing
6.5
V
-0.5
V
RDSON-LS Power switch ON-resistance
70
mΩ
RDSON-HS Synchronous rectifier ON-resistance
70
mΩ
Iq
ISD
VUVLO
Undervoltage lockout hysteresis
Power section
Control section
VOUT
Operating output voltage
IOUT
Operating output current
Ilim
Vin
40
V
9
A
LX switch current limit
4
4.5
5
A
FPWM
PWM frequency (default value)
70
100
150
kHz
VREF
Constant voltage control loop internal
reference voltage
1.18 1.23 1.27
V
140 150
°C
Thermal shutdown
Overtemperature threshold for turn-off
Tshutdown
Temperature increasing
Overtemperature hysteresis
-20
Doc ID 17588 Rev 3
160
°C
7/19
Detailed description
5
SPV1020
Detailed description
The SPV1020 is a fully integrated high efficiency DC-DC boost converter with 4-phase
interleaved topology operating in the voltage range from 6.5 VDC to 40 VDC. A simplified
block diagram showing only one of the four phases is shown in Figure 3 below.
Figure 3.
Simplified block diagram
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5.1
Initialization and startup mode
In order to guarantee a correct power-up sequence, the converter initially operates in burst
mode. When the input voltage is greater than 6.5 V, the converter sequentially activates
each of the four phases.
Initially, only phase 1 starts to work in burst mode, charging the inductor only for one cycle
over 15 cycles. Then the duty cycle is progressively increased until phase 1 is switched on
at every cycle and at the default switching frequency of 100 kHz.
After phase 1 has reached its steady-state condition, all the other phases are progressively
switched on in the following sequence: phase 3, phase 2 and, lastly, phase 4.
All the sequences are running when the power generated by the PV cells is increasing.
Otherwise the sequence may go back and then forward again.
8/19
Doc ID 17588 Rev 3
SPV1020
5.2
Detailed description
Oscillator
The switching frequency Fswitch is internally fixed at 100 kHz and each phase operates at
the frequency fixed by the oscillator. To set the default value of 100 kHz, connect OSC_IN to
VREG. The switching frequency can be adjusted from 50 kHz to 200 kHz by connecting an
external resistor R6 between OSC and SGND. The relationship between R6 and Fswitch is:
5.3
Input voltage sensing
The device monitors the input voltage generated by the PV cells through VIN_SNS. This
value is used to calculate the power generated by the PV cell string and then to adjust the
PWM duty cycle to provide the maximum power point.
The input voltage must be scaled to a reference voltage level of 1.25 V at the input of the
ADC integrated in the SPV1020.
Referring to the schematic shown in the application circuit of Figure 1, R1 and R2 are the
resistors used for partitioning the input voltage.
If Vin_max is the maximum input voltage of the supply source (e.g. the PV panel or the PV
string), R1 and R2 must be selected according to the following formula:
V inmax
R1
-–1
-------- = ----------------1.25
R2
Also, in order to optimize the efficiency of the whole system, when selecting R1 and R2,
their power dissipation must be taken into account.
Assuming negligible the current flowing through pin VIN_SNS, maximum power dissipation
in the series R1+R2 is:
Pvin _ sns =
(Vin _ max)2
R1 + R2
As an empirical rule, R1 and R2 should be selected according to:
Pvin _ sns
Note:
<<
.01x(Vin _ max Iin _ max)
In order to guarantee the proper functionality of pin VIN_SNS, current flowing in the series
R1+R2 should be in the range between 20 µA and 200 µA.
Doc ID 17588 Rev 3
9/19
Detailed description
5.4
SPV1020
Output voltage sensing and overvoltage protection (OVP)
Another monitoring is carried out on VOUT with the VOUT_SNS pin. This pin is used to
monitor the output voltage in order to regulate it’s maximum value (which cannot exceed 40
V), preventing damage due to overvoltage.
VOUT_SNS (the partitioned VOUT) is checked against a threshold of 1.0 V, generated by an
internal regulated voltage. When VOUT_SNS reaches 1 V, the output feedback loop begins
to regulate and limits the output voltage.
The stability of the loop can be externally regulated by connecting a resistor and a capacitor
(pole-zero compensation) between the PZ_OUT and SGND.
If VOUT_SNS exceeds 1.04 V a fault signal is generated and transmitted to the fault
controller. This stops the drivers and produces a fault signal to an external chip (DIAG = 0).
When VOUT_SNS decreases down to 1.04 V, the boost converter begins to regulate again
and the MPPT restarts from the minimum duty cycle of 5%.
Referring to the schematic shown in Figure 1, R3 and R4 are the two resistors used to
partition the output voltage.
If VOUT_MAX is the maximum output voltage at the load, R3 and R4 must be selected
according to the following rule:
V outmax
R3
-------- = --------------------–1
R4
1.02
Also, in order to optimize the efficiency of the whole system, when selecting R3 and R4,
their power dissipation must be taken into account.
Assuming negligible the current flowing through pin VOUT_SNS, maximum power
dissipation in the series R3+R4 is:
Pvout _ sns =
(Vout _ max)2
R3 + R4
As an empirical rule, R3 and R4 should be selected according to:
Pvout _ sns
<<
.01x(Vout _ max Iout _ max)
Note:
In order to guarantee the proper functionality of pin Vout_sns, current flowing in the series
R3+R4 should be in the range between 20 µA and 100 µA.
5.5
Overcurrent protection (OCP)
To guarantee safe operation the low-side power switches have overcurrent protection. If LX
is accidentally shorted to VIN or VOUT or when the current flowing through the inductor
exceeds the current limit (~4.5 A), the related low-side power switch is immediately turned
off and the linked synchronous rectifier is turned on. The low-side power switch is turned on
again at the next PWM cycle.
10/19
Doc ID 17588 Rev 3
SPV1020
5.6
Detailed description
Overtemperature protection (OTP)
When the temperature sensed at silicon level reaches 150 °C, all low-side power switches
are immediately turned off. The device becomes operative again as soon as the silicon
temperature drops to 130 °C.
5.7
Shutdown
In shutdown mode, the SHUT command sent to the converter switches the converter off to
minimize power consumption. The synchronous rectifier intrinsic body diode causes a
parasitic path between the power supply input and output, that cannot be avoided in
shutdown.
5.8
Undervoltage lockout (UVLO)
When solar radiation is too low or the PV cells are shaded, the energy generated may be too
small to drive the converter. In this case, when the input voltage is lower than the UVLO
threshold, all circuitry is in the OFF state, avoiding undesired power consumption.
Hysteresis has been implemented to limit undesired switching of the internal reset circuits.
5.9
MPPT
In order to maximize the energy transferred from the PV cell string to the DC bus (connected
to the output of the converter) the converter embeds a logic running a Perturb&Observe
MPPT algorithm based on monitoring the voltage and current supplied by the PV cells. If the
operating voltage of the PV array is perturbed in a given direction and the power drawn from
the PV array increases, this means that the operating point has moved towards the MPP
and, therefore, the operating voltage must be further perturbed in the same direction.
Otherwise, if the power drawn from the PV array decreases, the operating point has moved
away from the MPP and, therefore, the direction of the operating voltage perturbation must
be reversed
5.10
SPI
The SPV1020 embeds a 4-pin compatible SPI interface. The SPI allows full duplex,
synchronous, serial communication between a host controller (the master) and the
SPV1020 peripheral device (the slave). The SPI master provides the synchronizing clock
and starts the communication. The idle state of the serial clock for the SPV1020 is high.
Data pins are driven on the falling edges of the serial clock and they are sampled on its
rising edges. These features correspond to a clock polarity set to 1 (typical host SPI control
bit CPOL=1) and to a clock phase set to 1 (typical host SPI control bit CPHA=1),
respectively. The bit order of each byte is MSB first.
When the master initiates a transmission, a data byte is shifted out through the MOSI pin to
the slave, while another data byte is shifted out through the MISO pin to the master. The
master controls the serial clock on the SCLK pin. The SS (active low) pin must be driven low
by the master during each transmission. The bit order of each byte is MSB first.
The SPV1020 register file is accessible by the host through the SPI bus. Therefore the host
can read the SPV1020 control parameter register data. Each data frame includes at least
Doc ID 17588 Rev 3
11/19
Detailed description
SPV1020
one command byte followed by data bytes whose direction depends on the type of
command. If the command byte requires data to be read from the register file, those data
are transmitted from the slave to the master through the MISO pin. Therefore the master
appends a number of NOPs (0x00) to the command so that the entire data can be
transmitted, see Figure 4. The master must transmit a byte to receive a byte.
If the SS wire goes high before the completion of a command byte in the data frame, the
SPV1020 rejects that byte and the frame is closed. Then the next data frame is considered
as a new one, starting with a command byte.
Figure 4.
Frame structure: register read operation
The host can insert a short pause between each frame byte, or it can work in burst mode
(no pause between frame bytes).
Some data words can be longer than 8 bits, such as ADC results (10 bits). In such cases,
data is first extended to the nearest multiple of one byte (right justified). Then it is split into
bytes, e.g. the ADC result R is formatted as follows:
Table 6.
Data format for words longer than 8 bits
Bit 0
Bit 7
MSB
Bit 6
Bit 5
Bit 4
Bit 3
Bit 2
Bit 1
Byte 1
0
0
0
0
0
0
R9
MSB
R8
Byte 2
R7
R6
R5
R4
R3
R2
R1
R0
LSB
LSB
Table 7 shows a list of commands. Each command addresses a memory location of a
certain width and sets the direction of the related data.
12/19
Doc ID 17588 Rev 3
SPV1020
Detailed description
Table 7.
5.11
Commands list
Code(Hex)
Name
R/W
Comment
00
Not used
RESERVED
01
NOP
No operation
02
SHUT
Shutdown
03
Turn ON
Required only after SHUT command
04
Read current
Read
10-bit
05
Read vin
Read
10-bit
06
Read pwm
Read
9-bit
07
Read status
Read
Read OVC (4-bit) OVV - OVT and CR 7-bit
SPI timing diagram
Figure 5 shows the SPI timing diagram.
Figure 5.
SPI timing diagram
T scl k
XCS
Tlead
Tpw
SCLK
Tl ag
T td
Tdh
Tds
MOSI
Bit7
Bit6
Tdv
Bit0
Tho
MISO
Bit7
Bit6
Bit0
Typical timing requirements are listed in Table 8 and are based on characterization; these
parameters are not tested in production.
Doc ID 17588 Rev 3
13/19
Detailed description
Table 8.
SPV1020
Typical timing requirements @ 25 °C, VDD=3.3 V
Parameter
14/19
Description
Min.
Max.
Units
6
MHz
167
ns
Fsclk
SCLK frequency
Tsck
SCLK period
Tpw
SCLK pulse width
80
ns
Tlead
SS lead time
80
ns
Tlag
SS lag time
80
ns
Ttd
Sequential transfer delay
80
ns
Tds
MOSI data setup time
8
ns
Tdh
MOSI data hold time
8
ns
Tdv
MISO data valid time
Tho
MISO data hold time
Doc ID 17588 Rev 3
20
8
ns
ns
SPV1020
Typical curves
6
Typical curves
Figure 6.
Efficiency and power loss vs. input Figure 7.
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Figure 9.
Quiescent current vs. temperature
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sŽƵƚсϯϮs
ϲ
sŽƵƚсϮϰs
W сϭϭϮt
sŽƵƚсϮϬs
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dĞŵƉĞƌĂƚƵƌĞ΀Σ΁
Figure 10. Power efficiency mesured on the
board ISV009v1 at TA=25 ° C
ϭ
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WсϵϬ΀t΁
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WсϲϬ΀t΁
WсϯϬ΀t΁
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Doc ID 17588 Rev 3
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Package mechanical data
7
SPV1020
Package mechanical data
In order to meet environmental requirements, ST offers these devices in different grades of
ECOPACK® packages, depending on their level of environmental compliance. ECOPACK
specifications, grade definitions and product status are available at: www.st.com. ECOPACK
is an ST trademark.
Table 9.
PowerSSO-36™ mechanical data
mm
Symbol
Min.
Typ.
A
2.15
2.47
A2
2.15
2.40
a1
0
0.075
b
0.18
0.36
c
0.23
0.32
D
10.10
10.50
E
7.4
7.6
e
0.5
e3
8.5
F
2.3
G
0.075
G1
0.06
H
10.1
10.5
h
L
0.4
0.55
M
0.85
4.3
N
16/19
Max.
10deg
O
1.2
Q
0.8
S
2.9
T
3.65
U
1.0
X
4.1
4.7
Y
4.9
5.5
Doc ID 17588 Rev 3
SPV1020
Package mechanical data
Figure 11. PowerSSO-36™ package dimensions
Doc ID 17588 Rev 3
17/19
Revision history
8
SPV1020
Revision history
Table 10.
18/19
Document revision history
Date
Revision
Changes
07-Jun-2010
1
Initial release
15-Nov-2010
2
Updated Coverpage, Figure 1, Table 5 and Chapter 5
16-Jan-2012
3
Added Chapter 6, updated Figure 7
Minor text changes
Doc ID 17588 Rev 3
SPV1020
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Doc ID 17588 Rev 3
19/19