Interlock Switches Tongue Switches Trojan 5 & 6 Specifications Description The Trojan family is a universal tongue (or key) actuated safety interlock switch designed to fit at the leading edge of sliding, hinged or lift-off guards. The dual key entry slots and rotatable head, movable only by releasing the cover screws, allow four actuator entry options. The Trojan contains all of the safety related functions—i.e., forced guided contacts, tamper resistant mechanism—allowing the machine to be safeguarded in compliance with the machine directive. Standards EN954-1, ISO13849-1, IEC/EN60204-1, NFPA79, EN1088, ISO14119, IEC/ EN60947-5-1, ANSI B11.19, AS4024.1 Category Cat. 1 Device per EN954-1 Dual channel interlocks suitable for Cat. 3 or 4 systems Approvals CE marked for all applicable directives, cULus and BG Safety Contacts 4 N.C. or 3 N.C. or 2 N.C. direct opening action Designation/Utilization Cat. AC (Ue) (Ie) DC 500V 250V 100V 1A 2A 5A 250V 0.5A 24V 2A Max Switched Current/ Voltage/Load 500V/500VA Thermal Current (lth) 10A Min Current 5V 5mA DC Safety Contact Gap >2 x 2mm (0.078in) Rtd. Insulation Voltage (Ui) 500V Rtd. Impulse withstand Voltage (Uimp) 2500V Operation of the switch is achieved through the insertion of a specially profiled stainless steel key that is permanently mounted to the leading edge of the guard door. The Trojan actuator includes a self-ejecting mechanism that prevents operation of the switch if the actuator is not mounted to the guard door (e.g., if the operator uses a spare key). Auxiliary Contacts 1 N.O. or 2 N.O. Pollution Degree ➊ 3 Actuator Travel for Positive Opening 6mm (0.23in) Min Operating Radius 175mm (6.89in) (60mm) (2.36in) with flexible actuator) The Trojan 6 is available with either 4 N.C. safety contacts, 3 N.C. safety contacts and 1 N.O. auxiliary contact or 2 N.C. safety contacts and 2 N.O. auxiliary contacts. The unit is sealed to IP67 and has three M20 conduit entries. Break Contact Min Force 20N (4.5lb) Max Actuation Speed 160mm (6.29in) per sec Max Actuation Frequency 2 Cycle per sec Case Material UL approved glass filled polyester Features Actuator Material Stainless Steel • Strong and versatile, can be used in most applications • Self-ejecting tamper resistant actuator, only operates when mounted to the guard • Four possible actuator entry points, easy to install • GD2 style available for demanding applications • Conforms to EN1088, EN292, EN60947-5-1, EN60204-1 Protection IP67 Conduit Entry 3 x M20 or quick disconnect style Operating Temperature -20°C to +80°C (-4°F to +176°F) Fixing 2 x M5 Mounting Any position Mechanical Life 1,000,000 operations Electrical Life 1,000,000 operations Weight 160g (0.35lbs) Colour Red ➊ Conductive pollution occurs, or dry, non conductive pollution occur which becomes conductive due to condensation. 3-14 Interlock Switches Tongue Switches Trojan 5 & 6 Product Selection Contacts Model Type Safety Aux. BBM/ MBB BBM BBM Gold Contacts Trojan 5 Standard MBB 2 N.C. 1 N.O. BBM Trojan 5 GD2 Front Entry MBB M20 Conduit Quick Disconnect Actuator M20 Conduit 1/2in NPT Adaptor End Standard 440K-T11090 440K-T11202 440K-T11205 Guide/Semi-Flex 440K-T11110 440K-T11203 440K-T11206 Guide/Fully-Flex 440K-T11467 440K-T11204 440K-T11207 — 440K-T11089 — 440K-T11129 Standard 440K-T11085 — — Standard 440K-T11118 440K-T11208 440K-T11224 Guide/Semi-Flex 440K-T11123 440K-T11209 440K-T11363 Guide/Fully-Flex 440K-T11468 440K-T11210 440K-T11364 — 440K-T11146 440K-T11469 440K-T11365 GD2 Standard 440K-T11336 440K-T11211 440K-T11366 Guide/Semi-Flex 440K-T11337 440K-T11212 440K-T11367 Guide/Fully-Flex 440K-T11338 440K-T11213 440K-T11368 — 440K-T11147 — 440K-T11226 Standard 440K-T11339 440K-T11470 440K-T11369 Guide/Semi-Flex 440K-T11340 440K-T11471 440K-T11370 Guide/Fully-Flex 440K-T11341 440K-T11472 440K-T11371 — 440K-T11167 — 440K-T11372 Recommended mating cable for Trojan 5, 2m (6.5ft). See page 15-11 for details and additional lengths. 889R-F6ACA-2 3-15 Interlock Switches Tongue Switches Trojan 5 & 6 Product Selection (continued) Contacts Model Type Safety 3 N.C. Aux. 1 N.O. BBM/ MBB BBM MBB Trojan 6 Standard 2 N.C. 4 N.C. 3 N.C. 2 N.O. — 1 N.O. BBM 4 N.C. — 1/2in NPT Adaptor End Entry Standard 440K-T11171 440K-T11435 440K-T11403 Semi-Flex 440K-T11436 440K-T11405 440K-T11404 Fully-Flex 440K-T11437 440K-T11406 440K-T11407 — 440K-T11449 440K-T11408 440K-T11409 — 440K-T11450 440K-T11465 440K-T11451 Standard 440K-T11174 440K-T11438 440K-T11410 Semi-Flex 440K-T11439 440K-T11412 440K-T11411 Fully-Flex 440K-T11440 440K-T11413 440K-T11414 — 440K-T11452 440K-T11416 440K-T11415 — 440K-T11453 440K-T11454 440K-T11455 — — 440K-T11441 440K-T11172 440K-T11417 BBM Trojan 6 GD2 Front Entry 2 N.O. BBM Standard 440K-T11418 440K-T11466 440K-T11419 Guide/Semi-Flex 440K-T11442 440K-T11420 440K-T11421 Guide/Fully-Flex 440K-T11443 440K-T11423 440K-T11422 — 440K-T11188 440K-T11444 440K-T11424 — 440K-T11456 440K-T11457 440K-T11458 Standard 440K-T11445 440K-T11425 440K-T11426 Guide/Semi-Flex 440K-T11446 440K-T11428 440K-T11427 Guide/Fully-Flex 440K-T11447 440K-T11429 440K-T11430 — 440K-T11459 440K-T11433 440K-T11434 MBB — 440K-T11460 440K-T11461 440K-T11462 — — 440K-T11448 440K-T11432 440K-T11431 Recommended mating cable for Trojan 6, 2m (6.5ft). See page 15-10 for details and additional lengths. 3-16 Quick Disconnect M20 Conduit MBB MBB 2 N.C. M20 Conduit Actuator 889D-F8AB-2 Interlock Switches Tongue Switches Trojan 5 & 6 Accessories Description For Dimensions refer to page Catalogue Number Standard Actuator (Standard Model Only) 14-5 440K-A11095 GD2 Standard Actuator (GD2 Model Only) 14-4 440G-A27011 Flat Actuator 14-5 440K-A11112 Alignment Guide with Semi-flexible Actuator 14-5 440K-A11144 14-6 440K-A27010 14-4 440G-A27163 14-4 440K-A11094 (Discard the Alignment Guide for GD2) Alignment Guide with Fully-flexible Actuator (Discard the Alignment Guide for GD2) Sliding Bolt Actuator (GD2 Model Only) Catch and Retainer Kit (Standard Model Only) 3-17 Interlock Switches Tongue Switches Trojan 5 & 6 Approximate Dimensions—mm (in) Standard Model 32 (1.26) End Entry 5.5 (0.22) 14 9 (0.35) (0.55) 3 (0.12) 15.75 (0.62) 20.5 (0.81) 5 (0.2) 3 (0.12) 95 (3.74) 24 (0.94) 5 (0.2) 20.5 (0.81) 40 (1.57) 52 (2.05) 5.5 (0.22) Front Entry 15.75 (0.62) 46 (1.81) 7 (0.28) GD2 Model Mounting Holes for M5 Screws 8 (0.31) 32 (1.26) 36 (1.42) 5 32 (1.26) End Entry 9 (0.35) 14 (0.55) 5.5 3 (0.12) 15.75 (0.62) 20.5 (0.81) 3 6 (0.24) 95 (3.74) (0.12) 24 (0.94) 5 (0.2) 5.5 (0.22) 20.5 (0.81) 40 (1.57) 52 (2.05) Front Entry 15.75 (0.62) 46 (1.81) 7 (0.28) 3-18 Mounting Holes for M5 Screws 8 (0.31) Interlock Switches Tongue Switches Trojan 5 & 6 Typical Wiring Diagrams Trojan 5 2 N.C. + 1 N.O. Connector Pinout 34 Auxiliary Circuit (N.O.) Safety Circuit 2 (N.C.) Safety Circuit 1 (N.C.) 33 22 21 12 11 1 Terminal 11 5 12 2 21 6 22 3 33 4 34 Contact N.C. N.C. N.O. Contact Action Contact Open 2 N.C. + 1 N.O. (BBM) 20 15 10 5 0mm 11/12 21/22 33/34 5.5 Contact Closed 2 N.C. + 1 N.O. (MBB) 20 15 10 5 0mm 11/12 21/22 33/34 4.8 Trojan 6 4 N.C. 3 N.C. + 1 N.O. 42 41 Safety Circuit 4 (N.C.) 44 43 Auxiliary Circuit (N.O.) 44 43 Auxiliary Circuit 2 (N.O.) 32 31 Safety Circuit 3 (N.C.) 32 31 Safety Circuit 3 (N.C.) 34 33 Auxiliary Circuit 1 (N.O.) 22 21 Safety Circuit 2 (N.C.) 22 21 Safety Circuit 2 (N.C.) 22 21 Safety Circuit 2 (N.C.) 12 11 Safety Circuit 1 (N.C.) 12 11 Safety Circuit 1 (N.C.) 12 11 Safety Circuit 1 (N.C.) 4 N.C. Connector Pinout 1 2 7 8 3 4 6 5 2 N.C. + 2 N.O. 1 Terminal 11 7 12 6 21 5 22 4 31 3 32 8 41 2 42 3 N.C. + 1 N.O. Contact N.C. N.C. N.C. N.C. Terminal 11 Contact 12 21 22 31 32 43 44 N.C. N.C. N.C. N.O. 2 N.C. + 2 N.O. Terminal 11 12 21 22 33 34 43 44 Contact N.C. N.C. N.O. N.O. Contact Action Contact Open Contact Closed 20 11/12 21/22 31/32 41/42 15 4 N.C. 10 3.8 3.8 0mm 3 N.C. + 1 N.O. (BBM) 20 15 10 3.8 11/12 21/22 31/32 43/44 4.1 0mm 3 N.C. + 1 N.O. (MBB) 20 15 10 4.3 0mm 11/12 21/22 33/34 43/44 3.2 2 N.C. + 2 N.O. (BBM) 20 15 10 3.6 0mm 11/12 21/22 33/34 43/44 3.9 2 N.C. + 2 N.O. (MBB) 20 15 10 4.3 0mm 11/12 21/22 33/34 43/44 3.6 3-19