Aluminum electrolytic capacitors Capacitors with screw terminals Series/Type: B43455, B43457 Date: November 2008 © EPCOS AG 2008. Reproduction, publication and dissemination of this publication, enclosures hereto and the information contained therein without EPCOS' prior express consent is prohibited. Capacitors with screw terminals B43455, B43457 Long useful life 85 °C Long-life grade capacitors Applications Frequency converters Uninterruptible power supplies Professional power supplies Features Long useful life All-welded construction ensures reliable electrical contact Version with optimized construction for base cooling (heat sink mounting) available Version with low-inductance design available Self-extinguishing electrolyte RoHS-compatible Construction Charge-discharge proof, polar Aluminum case with insulating sleeve Poles with screw terminal connections Mounting with ring clips, clamps or threaded stud The bases of types with threaded stud and d ≤ 76.9 mm are not insulated, types with d = 91 mm have fully insulated bases Please read Cautions and warnings and Important notes at the end of this document. Page 2 of 18 B43455 B43457 B43455, B43457 Long useful life 85 °C Specifications and characteristics in brief Rated voltage VR Surge voltage VS Rated capacitance CR Capacitance tolerance 350 ... 450 V DC 1.10 VR 1000 ... 15000 µF ±20% M Leakage current Ileak (20 °C, 5 min) Self-inductance ESL Useful life 85 °C; VR; IAC,R 40 °C; VR; 1.5 IAC,R d = 51.6 mm: approx. 15 nH d ≥ 64.3 mm: approx. 20 nH Capacitors with low-inductance design: d ≥ 64.3 mm: approx. 13 nH Requirements: ∆C/C ≤ ±30% of initial value ESR ≤ 3 times initial specified limit Ileak ≤ initial specified limit Voltage endurance test Post test requirements: 85 °C; VR 2 000 h ∆C/C ≤ ±10% of initial value ESR ≤ 1.3 times initial specified limit Ileak ≤ initial specified limit Vibration resistance test To IEC 60068-2-6, test Fc: Displacement amplitude 0.75 mm, frequency range 10 ... 55 Hz, acceleration max. 10 g, duration 3 × 2 h. Capacitor mounted by its body which is rigidly clamped to the work surface. Characteristics at low temperature > 10000 h > 200000 h Max. impedance ratio at 100 Hz VR ≤ 400 V 450 V Z -25°C / Z 20°C Z -40°C / Z 20°C 4 16 3 12 IEC climatic category To IEC 60068-1: 25/085/56 (25 °C/+85 °C/56 days damp heat test) The capacitors can be operated in the temperature range of 40 °C to +85 °C but the impedance at 40 °C should be taken into consideration. Detail specification Sectional specification Similar to CECC 30301-803, CECC 30301-807 IEC 60384-4 Please read Cautions and warnings and Important notes at the end of this document. Page 3 of 18 B43455, B43457 Long useful life 85 °C Ripple current capability Due to the ripple current capability of the contact elements, the following current upper limits must not be exceeded: Capacitor diameter 51.6 mm 64.3 mm 76.9 mm 91 mm IAC,max 34 A 45 A 57 A 80 A Dimensional drawings B43455 Ring clip/clamp mounting B43457 Threaded stud mounting The base of types with threaded stud and d = 91 mm is fully insulated (the lenghts I and l1 are increased by 0.5 mm in these cases). For types with threaded stud and d ≤ 76 mm the base is not insulated. Also refer to the mounting instructions in chapter "Capacitors with screw terminals Accessories". Dimensions and weights Terminal Dimensions (mm) with insulating sleeve d l ±1 l1 ±1 l2 +0/1 d1 d2 max. a +0.2/0.4 M5 M5 51.6 +0/0.8 80.7 51.6 +0/0.8 105.7 87.2 112.2 17 17 M12 M12 10.2 10.2 22.2 22.2 220 280 M5 M5 M5 64.3 +0/0.8 80.7 64.3 +0/0.8 105.7 64.3 +0/0.8 143.2 87.2 112.2 149.7 17 17 17 M12 M12 M12 13.2 13.2 13.2 28.5 28.5 28.5 370 440 630 M6 M6 M6 M6 76.9 +0/0.7 76.9 +0/0.7 76.9 +0/0.7 76.9 +0/0.7 105.7 143.2 168.7 220.7 111.5 149.0 174.5 226.5 17 17 17 17 M12 M12 M12 M12 17.7 17.7 17.7 17.7 31.7 31.7 31.7 31.7 620 840 1000 1300 M6 M6 91.0 +0/2 91.0 +0/2 144.5 221.0 149.8 226.3 17 17 M12 M12 17.7 17.7 31.7 31.7 1200 1900 Dimensions are also valid for low-inductance design. Please read Cautions and warnings and Important notes at the end of this document. Page 4 of 18 Approx. weight (g) B43455, B43457 Long useful life 85 °C Packing Capacitor diameter d (mm) 51.6 64.3 lenght l (mm) all all Packing units (pcs.) 36 25 Capacitor diameter d (mm) 76.9 91.0 For ecological reasons the packing is pure cardboard. Please read Cautions and warnings and Important notes at the end of this document. Page 5 of 18 length l (mm) 97.0 - 168.7 191.0 - 220.7 all Packing units (pcs.) 16 12 9 B43455, B43457 Long useful life 85 °C Special designs Low-inductance design For heat sink mounting Design for optimal connection of capacitors to the heat sink when using base cooling with the following features (refer to chapter "General technical information, 5.2 Cooling"): Electrical insulation of the capacitors base with 2 overlapping thermal pads for optimal heat flow (minimal thermal resistance at the capacitor base) Minimal overall length tolerance (±0.35 mm) for mounting between heat sink and bus bar Case with extra groove near the base for clamp mounting (recommended ring clamp B44030A0165B ... A0190B) This version is available only for capacitors without threaded stud and for diameters ≥64.3 mm. Regarding ripple current and useful life, please refer to column IAC,R(B) in the table "Technical data and ordering codes" and in the useful life curves. Ordering codes: Design Identification in 3rd Remark block of ordering code Low inductance (13 nH) M003 For capacitors with diameter d ≥ 64.3 mm For heat sink mounting M007 For capacitors with diameter d ≥ 64.3 mm and without threaded stud Please read Cautions and warnings and Important notes at the end of this document. Page 6 of 18 B43455, B43457 Long useful life 85 °C Dimensions and weights for heat sink mounting: Terminal Dimensions (mm) with insulating sleeve d l l1 l2 d1 ±1 ±0.35 +0/1 d2 max. Min. reach Approx. of screw weight a g +0.2/0.4 mm M5 M5 64.3 +0/0.8 80.7 64.3 +0/0.8 105.7 86.3 111.3 17 17 M12 M12 13.2 13.2 28.5 28.5 7.3 7.3 370 440 M6 M6 76.9 +0/0.7 105.7 76.9 +0/0.7 143.2 110.6 148.1 17 17 M12 M12 17.7 17.7 31.7 31.7 9.7 9.7 620 840 M6 M6 91.0 +0/2 91.0 +0/2 101.4 148.9 17 17 M12 M12 17.7 17.7 31.7 31.7 9.7 9.7 1000 1200 97.0 144.5 Dimensions for other sizes are available upon request. Accessories The following items are included in the delivery package, but are not fastened to the capacitors: Thread Toothed washers Screws/nuts Maximum torque M5 A 5.1 DIN 6797 Cylinder-head screw M5 × 8 DIN 84-4.8 2 Nm M6 A 6.4 DIN 6797 Cylinder-head screw M6 × 12 DIN 85-4.8 2.5 Nm For mounting M8 J 8.2 DIN 6797 Hex nut BM 8 DIN 439 4 Nm For terminals M12 J 12.5 DIN 6797 Hex nut BM 12 DIN 439 10 Nm The following items must be ordered separately. For details, refer to chapter "Capacitors with screw terminals Accessories". Item Type Ring clips B44030 Clamps for capacitors with d ≥ 64.3 mm B44030 Insulating parts B44020 Please read Cautions and warnings and Important notes at the end of this document. Page 7 of 18 B43455, B43457 Long useful life 85 °C Overview of available types VR (V DC) 350 400 450 Case dimensions d × l (mm) CR (µF) 51.6 × 80.7 1000 1500 51.6 × 80.7 51.6 × 80.7 51.6 × 105.7 64.3 × 80.7 2200 51.6 × 105.7 51.6 × 105.7 64.3 × 80.7 64.3 × 105.7 3300 64.3 × 105.7 64.3 × 105.7 64.3 × 143.2 76.9 × 105.7 4700 64.3 × 143.2 76.9 × 105.7 76.9 × 105.7 76.9 × 143.2 5600 76.9 × 105.7 76.9 × 143.2 76.9 × 168.7 6800 76.9 × 143.2 76.9 × 143.2 76.9 × 220.7 8200 76.9 × 168.7 91.0 × 144.5 76.9 × 220.7 10000 76.9 × 220.7 76.9 × 220.7 91.0 × 221.0 12000 76.9 × 220.7 91.0 × 221.0 15000 91.0 × 221.0 The capacitance and voltage ratings listed above are available in different cases upon request. Other voltage and capacitance ratings are also available upon request. Please read Cautions and warnings and Important notes at the end of this document. Page 8 of 18 B43455, B43457 Long useful life 85 °C Technical data and ordering codes CR 100 Hz 20 °C µF Case dimensions d×l mm VR = 350 V DC 1500 51.6 × 80.7 2200 51.6 × 105.7 3300 64.3 × 105.7 4700 64.3 × 143.2 4700 76.9 × 105.7 5600 76.9 × 105.7 6800 76.9 × 143.2 8200 76.9 × 168.7 10000 76.9 × 220.7 12000 76.9 × 220.7 15000 91.0 × 221.0 VR = 400 V DC 1500 51.6 × 80.7 2200 51.6 × 105.7 2200 64.3 × 80.7 3300 64.3 × 105.7 4700 76.9 × 105.7 5600 76.9 × 143.2 6800 76.9 × 143.2 8200 91.0 × 144.5 10000 76.9 × 220.7 12000 91.0 × 221.0 ESRtyp 100 Hz 20 °C mΩ ESRmax 100 Hz 20 °C mΩ 80 48 32 25 25 21 18 15 10 9.0 7.0 120 72 48 38 38 32 27 23 15 14 11 69 59 59 36 27 22 20 17 15 12 104 89 89 54 41 33 30 26 23 18 Zmax 10 kHz 20 °C mΩ IAC,max 100 Hz 40 °C A IAC,R 100 Hz 85 °C A IAC,R(B) Ordering code 100 Hz (composition see 85 °C below) A 96 58 38 30 30 25 22 18 12 11 8.0 14 20 22 27 28 31 35 42 55 57 73 4.9 7.1 8.1 9.9 10.2 11.3 12.8 15.4 19.8 22.5 26.5 9.4 12.7 14.2 15.1 19.7 22.4 21.4 23.7 27.5 31.7 39.2 B4345*C4158M000 B4345*D4228M000 B4345*C4338M00# B4345*C4478M00# B4345*B4478M00# B4345*A4568M00# B4345*A4688M00# B4345*B4828M00# B4345*C4109M00# B4345*B4129M00# B4345*A4159M00# 83 71 71 43 32 26 24 20 18 14 15 18 18 25 27 31 35 40 47 54 5.4 6.5 6.4 9.0 9.9 11.4 12.6 14.5 17.1 19.6 10.9 11.6 12.3 15.9 19.3 18.8 21.9 24.6 23.8 28.5 B4345*D9158M000 B4345*B9228M000 B4345*C9228M00# B4345*A9338M00# B4345*A9478M00# B4345*A9568M00# B4345*A9688M00# B4345*A9828M00# B4345*A9109M00# B4345*A9129M00# Composition of ordering code * = Mounting style 5 = for capacitors with ring clip/clamp mounting 7 = for capacitors with threaded stud Please read Cautions and warnings and Important notes at the end of this document. #= Design 0 = for capacitors with standard inductance 3 = for capacitors with low inductance (13 nH) only capacitors with diameter d ≥ 64.3 mm 7 = for heat sink mounting - only capacitors with diameter d ≥ 64.3 mm and without threaded stud Page 9 of 18 B43455, B43457 Long useful life 85 °C Technical data and ordering codes CR 100 Hz 20 °C µF Case dimensions d×l mm VR = 450 V DC 1000 51.6 × 80.7 1500 51.6 × 105.7 1500 64.3 × 80.7 2200 64.3 × 105.7 3300 64.3 × 143.2 3300 76.9 × 105.7 4700 76.9 × 143.2 5600 76.9 × 168.7 6800 76.9 × 220.7 8200 76.9 × 220.7 10000 91.0 × 221.0 ESRtyp 100 Hz 20 °C mΩ ESRmax 100 Hz 20 °C mΩ Zmax 10 kHz 20 °C mΩ IAC,max 100 Hz 40 °C A IAC,R 100 Hz 85 °C A IAC,R(B) Ordering code 100 Hz (composition see 85 °C below) A 99 63 63 50 30 30 23 20 16 13 11 149 95 95 75 45 45 35 30 24 20 17 119 76 76 60 36 36 28 24 19 16 13 12 17 17 21 26 26 32 36 43 51 57 4.5 6.2 6.1 7.5 9.4 9.4 11.7 13.2 15.7 18.5 20.7 8.6 10.7 11.4 12.8 14.3 17.7 19.6 20.0 21.0 25.6 29.9 Composition of ordering code * = Mounting style 5 = for capacitors with ring clip/clamp mounting 7 = for capacitors with threaded stud Please read Cautions and warnings and Important notes at the end of this document. #= B4345*D5108M000 B4345*C5158M000 B4345*D5158M00# B4345*C5228M00# B4345*B5338M00# B4345*C5338M00# B4345*B5478M00# B4345*A5568M00# B4345*A5688M00# B4345*B5828M00# B4345*A5109M00# Design 0 = for capacitors with standard inductance 3 = for capacitors with low inductance (13 nH) only capacitors with diameter d ≥ 64.3 mm 7 = for heat sink mounting - only capacitors with diameter d ≥ 64.3 mm and without threaded stud Page 10 of 18 B43455, B43457 Long useful life 85 °C Useful life depending on ambient temperature TA (for natural cooling) and versus temperature of case base TB (for base cooling) under ripple current operating conditions1) 2) Frequency factor of permissible ripple current IAC versus frequency f 1) The ripple current refers to IAC,R for natural cooling or IAC,R(B) for base cooling, respectively. 2) Refer to chapter "General technical information, 5.3 Calculation of useful life" on how to interpret the useful life graphs. Please read Cautions and warnings and Important notes at the end of this document. Page 11 of 18 B43455, B43457 Long useful life 85 °C Frequency characteristics of ESR Typical behavior Impedance Z versus frequency f Typical behavior at 20 °C Please read Cautions and warnings and Important notes at the end of this document. Page 12 of 18 B43455, B43457 Long useful life 85 °C Cautions and warnings Personal safety The electrolytes used by EPCOS have not only been optimized with a view to the intended application, but also with regard to health and environmental compatibility. They do not contain any solvents that are detrimental to health, e.g. dimethyl formamide (DMF) or dimethyl acetamide (DMAC). Furthermore, part of the high-voltage electrolytes used by EPCOS are self-extinguishing. They contain flame-retarding substances which will quickly extinguish any flame that may have been ignited. As far as possible, EPCOS does not use any dangerous chemicals or compounds to produce operating electrolytes. However, in exceptional cases, such materials must be used in order to achieve specific physical and electrical properties because no safe substitute materials are currently known. However, the amount of dangerous materials used in our products has been limited to an absolute minimum. Nevertheless, the following rules should be observed when handling Al electrolytic capacitors: Any escaping electrolyte should not come into contact with eyes or skin. If electrolyte does come into contact with the skin, wash the affected parts immediately with running water. If the eyes are affected, rinse them for 10 minutes with plenty of water. If symptoms persist, seek medical treatment. Avoid breathing in electrolyte vapor or mists. Workplaces and other affected areas should be well ventilated. Clothing that has been contaminated by electrolyte must be changed and rinsed in water. Please read Cautions and warnings and Important notes at the end of this document. Page 13 of 18 B43455, B43457 Long useful life 85 °C Product safety The table below summarize the safety instructions that must be observed without fail. A detailed description can be found in the relevant sections of chapter "General technical information". Topic Safety information Polarity Make sure that polar capacitors are connected with the right polarity. Reverse voltage Voltages polarity classes should be prevented by connecting a diode. Do not exceed the upper category temperatur. Upper category temperature Maintenance Mounting position of screw terminal capacitors Mounting of single-ended capacitors Robustness of terminals Soldering Make periodic inspections of the capacitors. Before the inspection, make sure that the power supply is turned off and carefully discharge the electricity of the capacitors. Do not apply any mechanical stress to the capacitor terminals. Do not mount the capacitor with the terminals (safety vent) upside down. Reference Chapter "General technical information" 1 "Basic construction of aluminum electrolytic capacitors" 3.1.6 "Reverse voltage" 7.2 "Maximum permissible operating temperature" 10 "Maintenance" 11.1. "Mounting positions of capacitors with screw terminals" The internal structure of single-ended capacitors 11.4 might be damaged if excessive force is applied to "Mounting the lead wires. considerations for Avoid any compressive, tensile or flexural stress. single-ended capacitors" Do not move the capacitor after soldering to PC board. Do not pick up the PC board by the soldered capacitor. Do not insert the capacitor on the PC board with a hole space different to the lead space specified. The following maximum tightening torques must 11.3 not be exceeded when connecting screw "Mounting torques" terminals: M5: 2 Nm M6: 2.5 Nm Do not exceed the specified time or temperature 11.5 limits during soldering. "Soldering" Please read Cautions and warnings and Important notes at the end of this document. Page 14 of 18 B43455, B43457 Long useful life 85 °C Topic Soldering, cleaning agents Passive flammability Active flammability Safety information Reference Chapter "General technical information" Do not allow halogenated hydrocarbons to come 11.6 into contact with aluminum electrolytic capacitors. "Cleaning agents" Avoid external energy, such as fire or electricity. 8.1 "Passive flammability" Avoid overload of the capacitors. 8.2 "Active flammability" Breakdown strength Do not damage the insulating sleeve, especially of insulating when ring clips are used for mounting. sleeves Please read Cautions and warnings and Important notes at the end of this document. Page 15 of 18 Reference Chapter "Capacitors with screw terminals" "Screw terminals accessories" B43455, B43457 Long useful life 85 °C Symbols and terms Symbol English German C CR CS CS,T Cf d dmax ESL ESR ESRf Capacitance Rated capacitance Series capacitance Series capacitance at temperature T Capacitance at frequency f Case diameter, nominal dimension Maximum case diameter Self-inductance Equivalent series resistance Equivalent series resistance at frequency f Equivalent series resistance at temperature T Frequency Current Alternating current (ripple current) Root-mean-square value of alternating current Ripple current at frequency f Maximum permissible ripple current Rated ripple current Rated ripple current for base cooling Leakage current Operating leakage current Case length, nominal dimension Maximum case length (without terminals and mounting stud) Resistance Insulation resistance Balancing resistance Temperature Temperature difference Ambient temperature Case temperature Capacitor base temperature Time Period Service life (operating hours) Kapazität Nennkapazität Serienkapazität Serienkapazität bei Temperatur T Kapazität bei Frequenz f Gehäusedurchmesser, Nennmaß Maximaler Gehäusedurchmesser Eigeninduktivität Ersatzserienwiderstand Ersatzserienwiderstand bei Frequenz f ESRT f I IAC IAC,rms IAC,f IAC,max IAC,R IAC,R (B) Ileak Ileak,op l lmax R Rins Rsymm T ∆T TA TC TB t ∆t tb Please read Cautions and warnings and Important notes at the end of this document. Ersatzserienwiderstand bei Temperatur T Frequenz Strom Wechselstrom Wechselstrom, Effektivwert Wechselstrom bei Frequenz f Maximal zulässiger Wechselstrom Nennwechselstrom Nennwechselstromstrom für Bodenkühlung Ableitstrom Ableitstrom bei Betrieb Gehäuselänge, Nennmaß Maximale Gehäuselänge (ohne Anschlüsse und Gewindebolzen) Widerstand Isolationswiderstand Symmetrierwiderstand Temperatur Temperaturdifferenz Umgebungstemperatur Gehäusetemperatur Temperatur des Becherbodens Zeit Zeitraum Brauchbarkeitsdauer (Betriebszeit) Page 16 of 18 B43455, B43457 Long useful life 85 °C Symbol V VF Vop VR VS XC XL Z ZT tan δ λ ε0 εr ω English Voltage Forming voltage Operating voltage Rated voltage, DC voltage Surge voltage Capacitive reactance Inductive reactance Impedance Impedance at temperature T Dissipation factor Failure rate Absolute permittivity Relative permittivity Angular velocity; 2 π f German Spannung Formierspannung Betriebsspannung Nennspannung, Gleichspannung Spitzenspannung Kapazitiver Blindwiderstand Induktiver Blindwiderstand Scheinwiderstand Scheinwiderstand bei Temperatur T Verlustfaktor Ausfallrate Elektrische Feldkonstante Dielektrizitätszahl Kreisfrequenz; 2 π f Notes All dimensions are given in mm. Please read Cautions and warnings and Important notes at the end of this document. Page 17 of 18 Important notes The following applies to all products named in this publication: 1. Some parts of this publication contain statements about the suitability of our products for certain areas of application. These statements are based on our knowledge of typical requirements that are often placed on our products in the areas of application concerned. We nevertheless expressly point out that such statements cannot be regarded as binding statements about the suitability of our products for a particular customer application. As a rule, EPCOS is either unfamiliar with individual customer applications or less familiar with them than the customers themselves. For these reasons, it is always ultimately incumbent on the customer to check and decide whether an EPCOS product with the properties described in the product specification is suitable for use in a particular customer application. 2. We also point out that in individual cases, a malfunction of electronic components or failure before the end of their usual service life cannot be completely ruled out in the current state of the art, even if they are operated as specified. In customer applications requiring a very high level of operational safety and especially in customer applications in which the malfunction or failure of an electronic component could endanger human life or health (e.g. in accident prevention or lifesaving systems), it must therefore be ensured by means of suitable design of the customer application or other action taken by the customer (e.g. installation of protective circuitry or redundancy) that no injury or damage is sustained by third parties in the event of malfunction or failure of an electronic component. 3. The warnings, cautions and product-specific notes must be observed. 4. In order to satisfy certain technical requirements, some of the products described in this publication may contain substances subject to restrictions in certain jurisdictions (e.g. because they are classed as hazardous). Useful information on this will be found in our Material Data Sheets on the Internet (www.epcos.com/material). Should you have any more detailed questions, please contact our sales offices. 5. We constantly strive to improve our products. Consequently, the products described in this publication may change from time to time. The same is true of the corresponding product specifications. Please check therefore to what extent product descriptions and specifications contained in this publication are still applicable before or when you place an order. We also reserve the right to discontinue production and delivery of products. Consequently, we cannot guarantee that all products named in this publication will always be available. The aforementioned does not apply in the case of individual agreements deviating from the foregoing for customer-specific products. 6. Unless otherwise agreed in individual contracts, all orders are subject to the current version of the "General Terms of Delivery for Products and Services in the Electrical Industry" published by the German Electrical and Electronics Industry Association (ZVEI). 7. The trade names EPCOS, BAOKE, Alu-X, CeraDiode, CSSP, CTVS, DSSP, MiniBlue, MKK, MLSC, MotorCap, PCC, PhaseCap, PhaseMod, SIFERRIT, SIFI, SIKOREL, SilverCap, SIMDAD, SIMID, SineFormer, SIOV, SIP5D, SIP5K, ThermoFuse, WindCap are trademarks registered or pending in Europe and in other countries. Further information will be found on the Internet at www.epcos.com/trademarks. Page 18 of 18