EPCOS B66395G0000X197

Ferrites and accessories
ETD 54/28/19
Core and accessories
Series/Type:
B66395, B66396
%BUB4IFFU
September 2006, December 2008
Date:
© EPCOS AG 2006. Reproduction, publication and dissemination of this data sheet, enclosures
hereto and the information contained therein without EPCOS’ prior express consent is prohibited.
ETD 54/28/19
Core
B66395
27,8 _ 0,4
19,8+0,8
■ To IEC 61185
■ For SMPS transformers with optimum
weight/performance ratio at small volume
■ Delivery mode: single units
Magnetic characteristics (per set)
= 0.45 mm–1
= 127 mm
= 280 mm2
= 280 mm2
= 35600 mm3
19,3 _ 0,8
19,3 _ 0,8
Σl/A
le
Ae
Amin
Ve
40,1+2,2
Approx. weight 180 g/set
54,5±1,3
FEK0065-W
Ungapped
Material
AL value
nH
μe
PV
W/set
Ordering code
N27
4200 +30/–20%
1510
< 6.66 (200 mT, 25 kHz, 100 °C)
B66395G0000X127
N87
4450 +30/–20%
1600
< 21.00 (200 mT, 100 kHz, 100 °C) B66395G0000X187
N97
4600 +30/–20%
1650
< 18.00 (200 mT, 100 kHz, 100 °C) B66395G0000X197
g
μe
mm
AL value
approx.
nH
Ordering code
** = 27 (N27)
** = 87 (N87)
0.20 ±0.02
1.00 ±0.05
1.50 ±0.05
2.00 ±0.05
1377
393
287
229
496
141
103
82
B66395G0200X1**
B66395G1000X1**
B66395G1500X1**
B66395G2000X1**
Gapped
Material
N27,
N87
The AL value in the table applies to a core set comprising one ungapped core (dimension g = 0) and
one gapped core (dimension g > 0).
Please read Cautions and warnings and
Important notes at the end of this document.
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09/06
ETD 54/28/19
Core
B66395
Calculation factors (for formulas, see “E cores: general information”)
Material
Relationship between
air gap – AL value
Calculation of saturation current
K1 (25 °C)
K2 (25 °C)
K3 (25 °C)
K4 (25 °C)
K3 (100 °C) K4 (100 °C)
N27
393
–0.779
658
–0.847
615
–0.865
N87
393
–0.779
630
–0.796
603
–0.873
Validity range:
K1, K2: 0.10 mm < s < 3.50 mm
K3, K4: 140 nH < AL < 1390 nH
Please read Cautions and warnings and
Important notes at the end of this document.
3
09/06
ETD 54/28/19
Accessories
B66396
Coil former
Material:
GFR polyterephthalate (UL 94 V-0, insulation class to IEC 60085:
H max. operating temperature 180 °C), color code black
Rynite FR 530 ® [E41938 (M)], E I DUPONT DE NEMOURS & CO INC
Solderability: to IEC 60068-2-20, test Ta, method 1 (aging 3): 235 °C, 2 s
Resistance to soldering heat: to IEC 60068-2-20, test Tb, method 1B: 350 °C, 3.5 s
Winding:
see Data Book 2007, chapter “Processing notes, 2.1”
Yoke
Material:
Stainless spring steel (0.4 mm)
Coil former
Ordering code
Sections
AN
mm2
lN
mm
AR value
μΩ
Pins
1
315.6
96
10.5
22
Yoke (ordering code per piece, 2 are required)
B66396A2000X000
Coil former
Yoke
Pin 1
marking
61.6 max.
39.15 min.
22 max.
61.4 max.
39.4 max.
19.8 min.
36.8 min.
46 max.
4.5±0.5
B66396W1022T001
ø1
ø1.6+0.15
45.72
Hole arrangement
View in mounting direction
11 x 5.08 = 55.88
ø3.4+0.15
(for fixing with sheet-steel screw
DIN 7971-St 2.9 x 6.5-C)
FEK0416-T-E
Please read Cautions and warnings and
Important notes at the end of this document.
4
12/08
Ferrites and accessories
Cautions and warnings
Mechanical stress and mounting
Ferrite cores have to meet mechanical requirements during assembling and for a growing number
of applications. Since ferrites are ceramic materials one has to be aware of the special behavior
under mechanical load.
As valid for any ceramic material, ferrite cores are brittle and sensitive to any shock, fast changing
or tensile load. Especially high cooling rates under ultrasonic cleaning and high static or cyclic loads
can cause cracks or failure of the ferrite cores.
For detailed information see Data Book 2007, chapter “General – Definitions, 8.1”.
Effects of core combination on AL value
Stresses in the core affect not only the mechanical but also the magnetic properties. It is apparent
that the initial permeability is dependent on the stress state of the core. The higher the stresses are
in the core, the lower is the value for the initial permeability. Thus the embedding medium should
have the greatest possible elasticity.
For detailed information see Data Book 2007, chapter “General – Definitions, 8.2”.
Heating up
Ferrites can run hot during operation at higher flux densities and higher frequencies.
NiZn-materials
The magnetic properties of NiZn-materials can change irreversible in high magnetic fields.
Processing notes
– The start of the winding process should be soft. Else the flanges may be destroid.
– To strong winding forces may blast the flanges or squeeze the tube that the cores can no more
be mount.
– To long soldering time at high temperature (>300 °C) may effect coplanarity or pin arrangement.
– Not following the processing notes for soldering of the J-leg terminals may cause solderability
problems at the transformer because of pollution with Sn oxyd of the tin bath or burned insulation
of the wire. For detailed information see Data Book 2007, chapter “Processing notes, 2.2”.
– The dimensions of the hole arrangement have fixed values and should be understood as a
recommendation for drilling the printed circuit board. For dimensioning the pins, the group of
holes can only be seen under certain conditions, as they fit into the given hole arrangement. To
avoid problems when mounting the transformer, the manufacturing tolerances for positioning the
customers’ drilling process must be considered by increasing the hole diameter.
5
09/06
Important notes
The following applies to all products named in this publication:
1. Some parts of this publication contain statements about the suitability of our products for
certain areas of application. These statements are based on our knowledge of typical
requirements that are often placed on our products in the areas of application concerned. We
nevertheless expressly point out that such statements cannot be regarded as binding
statements about the suitability of our products for a particular customer application.
As a rule, EPCOS is either unfamiliar with individual customer applications or less familiar with
them than the customers themselves. For these reasons, it is always ultimately incumbent on the
customer to check and decide whether an EPCOS product with the properties described in the
product specification is suitable for use in a particular customer application.
2. We also point out that in individual cases, a malfunction of electronic components or failure
before the end of their usual service life cannot be completely ruled out in the current state
of the art, even if they are operated as specified. In customer applications requiring a very
high level of operational safety and especially in customer applications in which the malfunction
or failure of a passive electronic component could endanger human life or health (e.g. in accident
prevention or life-saving systems), it must therefore be ensured by means of suitable design of
the customer application or other action taken by the customer (e.g. installation of protective
circuitry or redundancy) that no injury or damage is sustained by third parties in the event of
malfunction or failure of a passive electronic component.
3. The warnings, cautions and product-specific notes must be observed.
4. In order to satisfy certain technical requirements, some of the products described in this
publication may contain substances subject to restrictions in certain jurisdictions (e.g.
because they are classed as hazardous). Useful information on this will be found in our
Material Data Sheets on the Internet (www.epcos.com/material). Should you have any more
detailed questions, please contact our sales offices.
5. We constantly strive to improve our products. Consequently, the products described in this
publication may change from time to time. The same is true of the corresponding product
specifications. Please check therefore to what extent product descriptions and specifications
contained in this publication are still applicable before or when you place an order.
We also reserve the right to discontinue production and delivery of products.
Consequently, we cannot guarantee that all products named in this publication will always be
available.
The aforementioned does not apply in the case of individual agreements deviating from the
foregoing for customer-specific products.
6. Unless otherwise agreed in individual contracts, all orders are subject to the current version
of the “General Terms of Delivery for Products and Services in the Electrical Industry”
published by the German Electrical and Electronics Industry Association (ZVEI).
7. The trade names EPCOS, BAOKE, Alu-X, CeraDiode, CSSP, CTVS, DSSP, MiniBlue, MKK,
MLSC, MotorCap, PCC, PhaseCap, PhaseMod, SIFERRIT, SIFI, SIKOREL, SilverCap, SIMDAD,
SIMID, SineFormer, SIOV, SIP5D, SIP5K, ThermoFuse, WindCap are trademarks registered
or pending in Europe and in other countries. Further information will be found on the Internet at
www.epcos.com/trademarks.
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