COMPACT HIGH POWER RELAY 1 POLE—30 A (FOR AUTOMOTIVE APPLICATIONS) FBR56 SERIES RoHS compliant n FEATURES l High power contact capacity (carrying current: 40 A/10 minutes, 30 A/1 hour) l High heat resistance and extended operating voltage l RoHS compliant since date code: 0627 Please see page 8 for more information n ORDERING INFORMATION [Example] FBR56 N D12 – W1 ** (a) (b) (c) (d) (e) (a) Series Name FBR56: FBR56 Series relay for 12 V battery (contact gap 0.4 mm) (b) Enclosure N : Plastic sealed type (c) Nominal Voltage D06 D09 D12 : 6 VDC : 9 VDC : 12 VDC (d) Contact Material W1: Silver-tin oxide indium Y: Silver-tin oxide (e) Custom Designation To be assigned custom specification 1 FBR56 SERIES n SPECIFICATIONS Contact Item Specifications Arrangement 1 form C Material Silver-tin oxide indium (–W1 type), silver tin oxide (-Y type) Voltage Drop (resistance) Maximum 100 mV (at 1A, 12VDC) Ratings 14 VDC 30 A (locked motor load) 14 VDC inrush 27A, break 4A (motor free load) Maximum Carrying Current 40A/10 minutes, 30A/1 hour (25°C, 100% rated coil voltage) Maximum Inrush Current 70A (reference) Maximum Switching Current 40A, 16VDC (reference) Minimum Switching Load*1 6VDC, 1A Coil Operating Temperature –40°C to +85°C (no frost) (refer to the CHARACTERISTIC DATA) Storage Temperature –40°C to +100°C (no frost) Time Value Operate (at nominal voltage) Maximum 10 ms Release (at nominal voltage) Maximum 5 ms Life Mechanical 10 × 106 operations minimum Electrical 100 × 103 operations minimum (locked motor load) 1 × 106 operations minimum (motor free load) Other Vibration Resistance 10 to 55 Hz (double amplitude of 1.5 mm) Shock Misoperation Resistance Endurance 100 m/s2 Weight Approximately 9.4 g 1,000 m/s2 *1 Values when switching a resistive load at normal room temperature and humidity, and in a clean environment. The minimum switching load varies with the switching frequency and operating environment. n COIL DATA CHART MODEL Nominal voltage W1 contact Y contact Coil resistance (±10%) (at 20°C) Must operate voltage Release voltage FBR56ND06-W1 FBR56ND06-Y 6 VDC 42 Ω 3.6 VDC (at 20°C) 4.5 VDC (at 85°C) 0.5VDC(at 20°C) 0.6 VDC (at 85°C) FBR56ND09-W1 FBR56ND09-Y 9 VDC 95 Ω 5.4 VDC (at 20°C) 6.8 VDC (at 85°C) 0.7 VDC (at 20°C) 0.8 VDC (at 85°C) FBR56ND12-W1 FBR56ND12-Y 12 VDC 170 Ω 7.3 VDC (at 20°C) 9.2 VDC (at 85°C) 1.0 VDC (at 20°C) 1.2 VDC (at 85°C) FBR56 SERIES n PRINCIPAL APPLICATIONS Application Normal load current Life x 10 3 Recommended model (Example) Power Windows 20 to 30 A (switching at motor locking) 100 FBR56Nn-Y For 12 V battery Automatic Door Lock 18 to 30 A/4 to 5 door (switching at motor locking) 100 FBR56Nn-Y Intermittent Wipers INRUSH 15 to 30 A BREAK 2 to 8 A (motor free) 300 FBR56N n-W1 INRUSH 15 A BREAK 2.5 A (motor free) 100 FBR56N n-Y Sunroof 20 to 30 A (switching at motor locking) 100 FBR56Nn-Y Others Car audio system, etc. — FBR56Nn-Y Tilt-Lock Wheel n CHARACTERISTIC DATA 1. MAXIMUM BREAK CAPACITY 2. LIFE 50 20 15 12 10 20 Number of operations (x104) Contact switching current (A) 30 5 14 VDC 10 5 3 Locked motor load 1 10 15 20 25 30 40 Voltage between contacts (VDC) 50 8 10 12 15 20 30 40 Locked motor current (A) 50 FBR56 SERIES 3. LIFE TEST (EXAMPLE) RL-1 N.O. N.C. • Shift of pick-up and drop-out voltage 100 Ratio of pick-up and drop-out values to rated coil voltage • Test item 14 V DC-20 A Motor lock 200,000 operations minimum (FBR56 -W1 type) • Test circuit M N.O. N.C. RL-2 40 DROP-OUT 20 1 Initial Contact resistance 0A 0.3 sec 100 (measured at 6 V-1 A) 1000 0A (RL-2) 20 A 100 10 0.3 sec Initial RL-1 N.O. N.C. M N.O. 0A 0.3 sec 10 sec 60 PICK-UP 40 DROP-OUT 20 Initial 1 10 • Shift of contact resistance 100 (measured at 6 V-1 A) 1000 Contact resistance 0A (RL-2) 100 80 0 RL-2 20 sec 10 No. of operations (x104) 100 N.C. • Current wave form 1 • Shift of pick-up and drop-out voltage Ratio of pick-up and drop-out values to rated coil voltage • Test item 14 V DC-30 A Motor lock 100,000 operations minimum (FBR56 -W1 type) • Test circuit (RL-1) 30 A 10 • Shift of contact resistance 20 sec 10 sec PICK-UP 60 0 • Current wave form (RL-1) 20 A 80 100 10 0.3 sec Initial 1 10 No. of operations (x104) 100 (Continued) FBR56 SERIES (Continued) • Test item 14V DC- 27A INRUSH 4A break Motor free 400,000 operations minimum (FBR56 -W1 type) Ratio of pick-up and drop-out values to rated coil voltage • Test circuit N.O. N.C. • Shift of pick-up and drop-out voltage 100 M 80 60 PICK-UP 40 DROP-OUT 20 0 1 Initial 10 • Shift of contact resistance • Current wave form (measured at 6 V-1 A) 4A 0A 16 A Contact resistance 1000 27 A 100 10 Initial 1 10 No. of operations (x104) 100 5. OPERATING COIL VOLTAGE RANGE (EXAMPLE) 4. COIL TEMPERATURE RISE 200 Within 5 minutes Continuous at carrying at carrying current current of 20 A of 20 A 133 130 160 Coiltemperaturerise(ºC) 100 120 A 20 120 110 A 10 Ratio of operating voltage to rated coil voltage (%) 0A 80 Within 3 minutes at carrying current of 20 A 100 90 80 70 40 Operating voltage 60 0 0.5 50 1.0 1.5 Coilpower(W) 2.0 2.5 10 20 30 40 50 60 70 80 85 Operating temperature (°C) FBR56 SERIES 6. VIBRATION RESISTANCE CHARACTERISTICS FBR56 Z X Dual amplitude 5 1 0.5 Y 0.1 0.01 10 Automotive electronics standard 4.4 G Range where chattering occurs N.O.contact coil not energized on X-direction Acceleration (G) 1 50 10 100 200 600 1000 2000 Frequency (Hz) 7. SHOCK RESISTANCE CHARACTERISTICS Y2 Y1 Z2 Z1 100 X1 FBR56 X2 80 Shock level (G) 60 40 : N.C. contact (coil de-energized) : N.O. contact (coil energized) 20 0 X1 X2 Y1 Y2 Z1 Z2 Shock direction FBR56 SERIES n REFERENCE DATA 40 20 60 40 0 0 10 20 30 40 50 60 70 80 Nominal voltage multiplying factor (%) Distribution of contact resistance FBR56 n = 100 80 60 40 20 20 0 100 Distribution (%) Distribution (%) Distribution (%) Distribution of operate and release voltage Distribution of operate and release time 100 80 FBR56 FBR56 n = 100 n = 100 Operate 80 Operate Release 60 Release 0 1 2 3 4 5 6 Time (ms) 7 8 0 0 10 20 30 40 50 60 70 80 Contact resistance (m) n DIMENSIONS Dimensions PC board mounting hole layout (BOTTOM VIEW) F&T 9415A 3.9 7.62 2-Ø1.3 2-Ø 1.5 5.08 56D12-W1 14.4+0.3 2-Ø 1.4 20.0+0.3 7.62 3.5 16.2+0.3 Terminal No.1, 2 Schematics (BOTTOM VIEW) 0.5 t x1.2 W 7.62 5.08 7.62 Terminal No.3, 4 0.3 t x1.0 W COM. Terminal No.5, 6 0.3 tx 1.2 W 6 5 4 3 2 1 (3.9) (3.4) N.C. N.O. Tube carrier 562 Max. 25.2 Max. 22.9 Max. 35 pcs/tube Unit : mm FBR56 SERIES RoHS Compliance and Lead Free Relay Information 1. General Information Relays produced after the specific date code that is indicated on each data sheet are lead-free now. Most of our signal and power relays are lead-free. Please refer to Lead-Free Status Info. (http://www.fujitsu.com/us/downloads/MICRO/fcai/relays/lead-free-letter.pdf) l Lead free solder paste currently used in relays is Sn-3.0Ag-0.5Cu. l All signal and most power relays also comply with RoHS. Please refer to individual data sheets. Relays that are RoHS compliant do not contain the 5 hazardous materials that are restricted by RoHS directive (lead, mercury, chromium IV, PBB, PBDE). l It has been verified that using lead-free relays in leaded assembly process will not cause any problems (compatible). l “LF” is marked on each outer and inner carton. (No marking on individual relays). l To avoid leaded relays (for lead-free sample, etc.) please consult with area sales office. l We will ship leaded relays as long as the leaded relay inventory exists. Note: Cadmium was exempted from RoHS on October 21, 2005. (Amendment to Directive 2002/95/EC) l 2. Recommended Lead Free Solder Profile l Recommended solder paste Sn-3.0Ag-0.5Cu. Reflow Solder condition Flow Solder condition: Pre-heating: Soldering: maximum 120˚C dip within 5 sec. at 260˚C soler bath Solder by Soldering Iron: Soldering Iron Temperature: maximum 360˚C Duration: maximum 3 sec. We highly recommend that you confirm your actual solder conditions 3. Moisture Sensitivity l Moisture Sensitivity Level standard is not applicable to electromechanical realys. 4. Tin Whisker l Dipped SnAgCu solder is known as low risk tin whisker. No considerable length whisker was found by our in house test. FBR56 SERIES Fujitsu Components International Headquarter Offices Japan Fujitsu Component Limited Gotanda-Chuo Building 3-5, Higashigotanda 2-chome, Shinagawa-ku Tokyo 141 8630, Japan Tel: (81-3) 5449-7010 Fax: (81-3) 5449-2626 Email: [email protected] Web: www.fcl.fujitsu.com Europe Fujitsu Components Europe B.V. Diamantlaan 25 2132 WV Hoofddorp Netherlands Tel: (31-23) 5560910 Fax: (31-23) 5560950 Email: [email protected] Web: emea.fujitsu.com/components/ North and South America Fujitsu Components America, Inc. 250 E. Caribbean Drive Sunnyvale, CA 94089 U.S.A. Tel: (1-408) 745-4900 Fax: (1-408) 745-4970 Email: [email protected] Web: http://www.fujitsu.com/us/services/edevices/components/ Asia Pacific Fujitsu Components Asia Ltd. 102E Pasir Panjang Road #01-01 Citilink Warehouse Complex Singapore 118529 Tel: (65) 6375-8560 Fax: (65) 6273-3021 Email: [email protected] Web: http://www.fujitsu.com/sg/services/micro/components/ ©2008 Fujitsu Components America, Inc. All rights reserved. All trademarks or registered trademarks are the property of their respective owners. Fujitsu Components America or its affiliates do not warrant that the content of datasheet is error free. In a continuing effort to improve our products Fujitsu Components America, Inc. or its affiliates reserve the right to change specifications/datasheets without prior notice. Rev. January 3, 2008.